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CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD

FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N1/N4/N6/N8/K1/K4


Item: 4 2:43p Jan 5,2008

Input Echo, Nozzle Item

4,

19

Description: N1/N4/N6/N8/K1/K4

Design Internal Pressure ( Case 1 )


Temperature for Internal Pressure

P
TEMP

38.38
50.00

Include Hydrostatic Head Components


Operating Liquid Density
Height of Liquid Column ( Operating )

YES
0.001
3200.00

Shell or Head Material (Not Normalized or NA)


Material UNS Number
Shell/Head Allowable Stress at Temperature
S
Shell/Head Allowable Stress At Ambient
SA
Shell/Head Yield Stress at Temperature
Sy

SA-36
K02600
114.46
114.46
241.55

Outside Height of Rectangular Tank


Actual Thickness of Shell or Head
Corrosion Allowance for Shell or Head

D
T
CAS

3200.0000
15.0000
3.0000

Is this Nozzle a Radial Nozzle


Is this Nozzle a Lateral Nozzle (Y-angle)

kg./cm
mm.

N./mm
N./mm
N./mm
mm.
mm.
mm.

YES
NO

Nozzle Material (Not Normalized or NA)


Material UNS Number
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle
Outside Diameter of Nozzle

KPa.
C

SN
SNA

SA-333 6
K03006
117.90
117.90

BASISN
DIA

OD
60.3000

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle
Corrosion Allowance for Nozzle
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

N./mm
N./mm
mm.

DBN
THK
CAN
ES
EN

Actual
5.5400 mm.
3.0000 mm.
1.00
1.00

Insert or Abutting Nozzle Type


NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
WO
Groove weld depth between Nozzle and Vessel WGNV

Insert
175.0000 mm.
6.0000 mm.
15.0000 mm.

Is this is Manway/Access/Inspection Opening


Skip Iterative Failure Thickness Calculations

No
Yes

NOZZLE CALCULATION, Description: N1/N4/N6/N8/K1/K4


NOZZLE CALCULATION, Description: N1/N4/N6/N8/K1/K4
ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

2.374
0.218

in.
in.

Internal Pressure Results for NOZZLE :


Reqd thk per UG-37(a) of Nozzle Wall, Trn [Internal Press]
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (64.33*(60.3000/2-0.000)/(117.90*1.00+0.4*64.33)
= 0.0164 + 3.0000 = 3.0164 mm.
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max(3.8991 ,4.5875 ),Max(3.0000 ,4.5875 )),6.4227 ),3.0164 )
= 4.5875 < Minimum Nozzle Thickness 5.5400 mm. OK

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N1/N4/N6/N8/K1/K4
Item: 4 2:43p Jan 5,2008

20

Weight of Nozzle, Nozzle Neck Only, Uncorroded


Weight of Nozzle, Nozzle Neck Only, Corroded

1.40
0.58

Minimum Design Metal Temperature ( Shell ), UCS curve: B


Minimum Metal Temp. w/o impact per Fig. UCS-66
Minimum Metal Temp. at operating stress
Minimum Metal Temp. w/o impact per UG-20(f)

-16
-94
-29

Weld Size Calculations, Nozzle Number

Kgf
Kgf
C
C
C

4, Desc.: N1/N4/N6/N8/K1/K4

Intermediate Calcs. for nozzle/shell welds

Tmin

2.5400

mm.

Results Per UW-16.1:


Nozzle Weld

Required Thickness
1.7780 = 0.7 * Tmin

Actual Thickness
4.2426 = 0.707 * WO

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles)
do not require a weld strength check.
CodeCalc 2007 1989-2007 by COADE Engineering Software

, mm.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N2/N3/N7
Item: 5 2:43p Jan 5,2008

Input Echo, Nozzle Item

5,

21

Description: N2/N3/N7

Design Internal Pressure ( Case 1 )


Temperature for Internal Pressure

P
TEMP

38.38
50.00

Include Hydrostatic Head Components


Operating Liquid Density
Height of Liquid Column ( Operating )

YES
0.001
3200.00

Shell or Head Material (Not Normalized or NA)


Material UNS Number
Shell/Head Allowable Stress at Temperature
S
Shell/Head Allowable Stress At Ambient
SA
Shell/Head Yield Stress at Temperature
Sy

SA-36
K02600
114.46
114.46
241.55

Outside Height of Rectangular Tank


Actual Thickness of Shell or Head
Corrosion Allowance for Shell or Head

D
T
CAS

3200.0000
15.0000
3.0000

Is this Nozzle a Radial Nozzle


Is this Nozzle a Lateral Nozzle (Y-angle)

kg./cm
mm.

N./mm
N./mm
N./mm
mm.
mm.
mm.

YES
NO

Nozzle Material (Not Normalized or NA)


Material UNS Number
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle
Outside Diameter of Nozzle

KPa.
C

SN
SNA

SA-333 6
K03006
117.90
117.90

BASISN
DIA

OD
88.9000

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle
Corrosion Allowance for Nozzle
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

N./mm
N./mm
mm.

DBN
THK
CAN
ES
EN

Actual
5.4900 mm.
3.0000 mm.
1.00
1.00

Insert or Abutting Nozzle Type


NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
WO
Groove weld depth between Nozzle and Vessel WGNV

Insert
175.0000 mm.
6.0000 mm.
15.0000 mm.

Is this is Manway/Access/Inspection Opening


Skip Iterative Failure Thickness Calculations

No
Yes

NOZZLE CALCULATION, Description: N2/N3/N7


NOZZLE CALCULATION, Description: N2/N3/N7
ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

3.500
0.216

in.
in.

Internal Pressure Results for NOZZLE :


Reqd thk per UG-37(a) of Nozzle Wall, Trn [Internal Press]
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (64.33*(88.9000/2-0.000)/(117.90*1.00+0.4*64.33)
= 0.0242 + 3.0000 = 3.0242 mm.
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max(3.8991 ,4.5875 ),Max(3.0000 ,4.5875 )),7.8006 ),3.0242 )
= 4.5875 < Minimum Nozzle Thickness 5.4900 mm. OK

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N2/N3/N7
Item: 5 2:43p Jan 5,2008

22

Weight of Nozzle, Nozzle Neck Only, Uncorroded


Weight of Nozzle, Nozzle Neck Only, Corroded

2.12
0.87

Minimum Design Metal Temperature ( Shell ), UCS curve: B


Minimum Metal Temp. w/o impact per Fig. UCS-66
Minimum Metal Temp. at operating stress
Minimum Metal Temp. w/o impact per UG-20(f)

-16
-94
-29

Weld Size Calculations, Nozzle Number

Kgf
Kgf
C
C
C

5, Desc.: N2/N3/N7

Intermediate Calcs. for nozzle/shell welds

Tmin

2.4900

mm.

Results Per UW-16.1:


Nozzle Weld

Required Thickness
1.7430 = 0.7 * Tmin

Actual Thickness
4.2426 = 0.707 * WO

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles)
do not require a weld strength check.
CodeCalc 2007 1989-2007 by COADE Engineering Software

, mm.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N5/K3
Item: 6 2:43p Jan 5,2008

Input Echo, Nozzle Item

6,

23

Description: N5/K3

Design Internal Pressure ( Case 1 )


Temperature for Internal Pressure

P
TEMP

38.38
50.00

Include Hydrostatic Head Components


Operating Liquid Density
Height of Liquid Column ( Operating )

YES
0.001
3200.00

Shell or Head Material (Not Normalized or NA)


Material UNS Number
Shell/Head Allowable Stress at Temperature
S
Shell/Head Allowable Stress At Ambient
SA
Shell/Head Yield Stress at Temperature
Sy

SA-36
K02600
114.46
114.46
241.55

Outside Height of Rectangular Tank


Actual Thickness of Shell or Head
Corrosion Allowance for Shell or Head

D
T
CAS

3200.0000
15.0000
3.0000

Is this Nozzle a Radial Nozzle


Is this Nozzle a Lateral Nozzle (Y-angle)

kg./cm
mm.

N./mm
N./mm
N./mm
mm.
mm.
mm.

YES
NO

Nozzle Material (Not Normalized or NA)


Material UNS Number
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle
Outside Diameter of Nozzle

KPa.
C

SN
SNA

SA-333 6
K03006
117.90
117.90

N./mm
N./mm

BASISN
DIA

OD
114.3000

mm.

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle
Corrosion Allowance for Nozzle
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

DBN
THK
CAN
ES
EN

Actual
6.0200 mm.
3.0000 mm.
1.00
1.00

Insert or Abutting Nozzle Type


NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
WO
Groove weld depth between Nozzle and Vessel WGNV

Insert
175.0000 mm.
6.0000 mm.
15.0000 mm.

Is this is Manway/Access/Inspection Opening


Skip Iterative Failure Thickness Calculations

No
Yes

NOZZLE CALCULATION, Description: N5/K3


NOZZLE CALCULATION, Description: N5/K3
ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

4.500
0.237

in.
in.

Mapnc
NA
NA
NA

cm
cm
cm

Internal Pressure Results for NOZZLE :


Reqd thk per UG-37(a) of Nozzle Wall, Trn [Internal Press]
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (64.33*(114.3000/2-0.000)/(117.90*1.00+0.4*64.33)
= 0.0312 + 3.0000 = 3.0312 mm.
Results of Nozzle Reinforcement Area Calculations:
Area Available, A1 to A5
Design
Area Required
Ar
0.973
Area in Shell
A1
12.018
Area in Nozzle Wall
A2
0.451

External
NA
NA
NA

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N5/K3
Item: 6 2:43p Jan 5,2008
Area in Inward Nozzle
Area in Welds
Area in Pad
Total Area Available

A3
A4
A5
Atot

0.000
0.360
0.000
12.829

24

NA
NA
NA
NA

NA
NA
NA
NA

cm
cm
cm
cm

Internal Pressure Case Governs the Analysis


Nozzle Tangent Angle Used in Area Calculations

90.00

Degs.

The area available without a pad is Sufficient.


Reinforcement Area Required for Nozzle:
Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (108.2600*0.8991+2*(6.0200-3.0000)*0.8991*(1.0-1.00))
Ar = 0.973 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (216.520-108.260)*(1.00*(15.0000-3.000)-0.899)-2*(6.020-3.000)
*(1.00*(15.0000-3.0000)-0.8991)*(1.0-1.00)
A1 = 12.018 cm
Area Available in Nozzle Wall, no Pad:
A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 7.5500 ) * ( 6.0200 - 3.0000 - 0.0312 ) * 1.00 )
A2np = 0.451 cm
Area Available in Welds, no Pad:
A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 6.0000 ^2 * 1.0000 + ( 0.0000 )^2 * 1.0000
A4np = 0.360 cm
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max(3.8991 ,4.5875 ),Max(3.0000 ,4.5875 )),8.2673 ),3.0312 )
= 4.5875 < Minimum Nozzle Thickness 6.0200 mm. OK
Weight of Nozzle, Nozzle Neck Only, Uncorroded
Weight of Nozzle, Nozzle Neck Only, Corroded

3.02
1.39

Minimum Design Metal Temperature ( Shell ), UCS curve: B


Minimum Metal Temp. w/o impact per Fig. UCS-66
Minimum Metal Temp. at operating stress
Minimum Metal Temp. w/o impact per UG-20(f)

-16
-94
-29

Weld Size Calculations, Nozzle Number

Kgf
Kgf
C
C
C

6, Desc.: N5/K3

Intermediate Calcs. for nozzle/shell welds

Tmin

3.0200

mm.

Results Per UW-16.1:


Nozzle Weld

Required Thickness
2.1140 = 0.7 * Tmin

Actual Thickness
4.2426 = 0.707 * WO

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (0.9734 - 12.0178 + 2 * ( 6.0200 - 3.0000 ) * 1.0000 *
(1.00 * ( 15.0000 - 3.0000 ) - 0.8991 ) ) * 114
= 0.00 Kgf
Weld Load [W1]:
= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 0.4513 + 0.0000 + 0.3600 - 0.0000 * 1.00 ) * 114
= 946.89 Kgf

, mm.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : N5/K3
Item: 6 2:43p Jan 5,2008

25

Weld Load [W2]:


= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.4513 + 0.0000 + 0.3600 + 0.7248 ) * 114
= 1792.82 Kgf
Weld Load [W3]:
= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 0.4513 + 0.0000 + 0.0000 + 0.3600 + 0.7248 ) * 114
= 1792.82 Kgf
Strength of Connection Elements for Failure Path Analysis :
Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 6.0000 * 0.49 * 114
= 6161. Kgf
Shear, Nozzle Wall [Snw]:
= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 55.6400 ) * ( 6.0200 - 3.0000 ) * 0.7 * 117
= 4443. Kgf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 15.0000 - 3.0000 ) * 0.74 * 114
= 18608. Kgf
Strength of Failure Paths:
PATH11 = ( Sonw +
PATH22 = ( Sonw +
= ( 6160 +
PATH33 = ( Sonw +
= ( 6160 +

Snw ) = ( 6160 + 4442 ) = 10603 Kgf


Tpgw + Tngw + Sinw )
0 + 18607 + 0 ) = 24768 Kgf
Tngw + Sinw )
18607 + 0 ) = 24768 Kgf

Summary of Failure Path Calculations:


Path 1-1 = 10603 Kgf, must exceed W = 0 Kgf or W1 = 946 Kgf
Path 2-2 = 24768 Kgf, must exceed W = 0 Kgf or W2 = 1792 Kgf
Path 3-3 = 24768 Kgf, must exceed W = 0 Kgf or W3 = 1792 Kgf
M.A.W.P. Results Based on Areas, Shell and Nozzle neck:
Converged M.A.W.P for given geometry
AMAP
Converged M.A.P.(NC) for given geometry AMAPNC

188.912
610.172

Note: To determine if the nozzle is governing the design, Compare Nozzle


MAWP/MAPnc with that of the Shell computed from the Shell/Head Module.
CodeCalc 2007 1989-2007 by COADE Engineering Software

KPa.
KPa.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M2
Item: 1 2:43p Jan 5,2008

Input Echo, Nozzle Item

1,

26

Description: M2

Design Internal Pressure ( Case 1 )


Temperature for Internal Pressure

P
TEMP

38.38
50.00

Include Hydrostatic Head Components


Operating Liquid Density
Height of Liquid Column ( Operating )

YES
0.001
3200.00

Shell or Head Material (Not Normalized or NA)


Material UNS Number
Shell/Head Allowable Stress at Temperature
S
Shell/Head Allowable Stress At Ambient
SA
Shell/Head Yield Stress at Temperature
Sy

SA-36
K02600
114.46
114.46
241.55

Outside Height of Rectangular Tank


Actual Thickness of Shell or Head
Corrosion Allowance for Shell or Head

D
T
CAS

3200.0000
15.0000
3.0000

Is this Nozzle a Radial Nozzle


Is this Nozzle a Lateral Nozzle (Y-angle)

kg./cm
mm.

N./mm
N./mm
N./mm
mm.
mm.
mm.

YES
NO

Nozzle Material (Not Normalized or NA)


Material UNS Number
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle
Inside Diameter of Nozzle

KPa.
C

SN
SNA

SA-36
K02600
114.46
114.46

BASISN
DIA

ID
600.0000

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle
Corrosion Allowance for Nozzle
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

N./mm
N./mm
mm.

DBN
THK
CAN
ES
EN

Actual
10.0000 mm.
3.0000 mm.
1.00
1.00

Insert or Abutting Nozzle Type


NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
WO
Groove weld depth between Nozzle and Vessel WGNV

Insert
250.0000 mm.
9.0000 mm.
15.0000 mm.

Is this is Manway/Access/Inspection Opening


Skip Iterative Failure Thickness Calculations

No
Yes

NOZZLE CALCULATION, Description: M2


NOZZLE CALCULATION, Description: M2
ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45
Actual Nozzle Inside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

23.622
0.394

in.
in.

Internal Pressure Results for NOZZLE :


Reqd thk per UG-37(a) of Nozzle Wall, Trn [Internal Press]
Thickness Due to Internal Pressure:
= (P*(D/2+CA)) / (S*E-0.6*P) per UG-27 (c)(1)
= (64.33*(600.0000/2+3.0000))/(114.46*1.00-0.6*64.33)
= 0.1704 + 3.0000 = 3.1704 mm.
Results of Nozzle Reinforcement Area Calculations:
Area Available, A1 to A5
Design
Area Required
Ar
5.449
Area in Shell
A1
67.271
Area in Nozzle Wall
A2
2.390

External
NA
NA
NA

Mapnc
NA
NA
NA

cm
cm
cm

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M2
Item: 1 2:43p Jan 5,2008
Area in Inward Nozzle
Area in Welds
Area in Pad
Total Area Available

A3
A4
A5
Atot

0.000
0.810
0.000
70.472

27

NA
NA
NA
NA

NA
NA
NA
NA

cm
cm
cm
cm

Internal Pressure Case Governs the Analysis


Nozzle Tangent Angle Used in Area Calculations

90.00

Degs.

The area available without a pad is Sufficient.


Reinforcement Area Required for Nozzle:
Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (606.0000*0.8991+2*(10.0000-3.0000)*0.8991*(1.0-1.00))
Ar = 5.449 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (1212.000-606.000)*(1.00*(15.0000-3.000)-0.899)-2*(10.000-3.000)
*(1.00*(15.0000-3.0000)-0.8991)*(1.0-1.00)
A1 = 67.271 cm
Area Available in Nozzle Wall, no Pad:
A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 17.5000 ) * ( 10.0000 - 3.0000 - 0.1704 ) * 1.00 )
A2np = 2.390 cm
Area Available in Welds, no Pad:
A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 9.0000 ^2 * 1.0000 + ( 0.0000 )^2 * 1.0000
A4np = 0.810 cm
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max(3.8991 ,4.5875 ),Max(3.0000 ,4.5875 )),11.3344 ),3.1704 )
= 4.5875 < Minimum Nozzle Thickness 10.0000 mm. OK
Weight of Nozzle, Nozzle Neck Only, Uncorroded
Weight of Nozzle, Nozzle Neck Only, Corroded
Minimum Design Metal Temperature ( Nozzle Neck ), UCS curve: B
Minimum Metal Temp. w/o impact per Fig. UCS-66
Minimum Metal Temp. at operating stress
Minimum Metal Temp. w/o impact per UG-20(f)

39.36
26.88

Kgf
Kgf

-29
-104
-29

C
C
C

-16
-94
-29

C
C
C

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), UCS curve: B
Min. Metal Temp. w/o impact per Fig. UCS-66
-29
Min. Metal Temp. at Req'd thk. (UCS 66.1)[rat 0.024]
-104
Min. Metal Temp. w/o impact per UG-20(f)
-29

C
C
C

Minimum Design Metal Temperature ( Shell ), UCS curve: B


Minimum Metal Temp. w/o impact per Fig. UCS-66
Minimum Metal Temp. at operating stress
Minimum Metal Temp. w/o impact per UG-20(f)

Weld Size Calculations, Nozzle Number

1, Desc.: M2

Intermediate Calcs. for nozzle/shell welds

Tmin

7.0000

mm.

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.9000 = 0.7 * Tmin

Actual Thickness
6.3639 = 0.707 * WO

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

, mm.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M2
Item: 1 2:43p Jan 5,2008

28

Weld Load [W]:


= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (5.4487 - 67.2713 + 2 * ( 10.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 15.0000 - 3.0000 ) - 0.8991 ) ) * 114
= 0.00 Kgf
Weld Load [W1]:
= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 2.3904 + 0.0000 + 0.8100 - 0.0000 * 1.00 ) * 114
= 3735.20 Kgf
Weld Load [W2]:
= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 2.3904 + 0.0000 + 0.8100 + 1.6800 ) * 114
= 5695.95 Kgf
Weld Load [W3]:
= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 2.3904 + 0.0000 + 0.0000 + 0.8100 + 1.6800 ) * 114
= 5695.95 Kgf
Strength of Connection Elements for Failure Path Analysis :
Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 620.0000 * 9.0000 * 0.49 * 114
= 50126. Kgf
Shear, Nozzle Wall [Snw]:
= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 306.5000 ) * ( 10.0000 - 3.0000 ) * 0.7 * 114
= 55067. Kgf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 620.0000 * ( 15.0000 - 3.0000 ) * 0.74 * 114
= 100934. Kgf
Strength of Failure Paths:
PATH11 = ( Sonw + Snw ) = ( 50126 + 55066 ) = 105192 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 50126 + 0 + 100934 + 0 ) = 151060 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 50126 + 100934 + 0 ) = 151060 Kgf
Summary of Failure Path Calculations:
Path 1-1 = 105192 Kgf, must exceed W = 0 Kgf or W1 = 3735 Kgf
Path 2-2 = 151060 Kgf, must exceed W = 0 Kgf or W2 = 5695 Kgf
Path 3-3 = 151060 Kgf, must exceed W = 0 Kgf or W3 = 5695 Kgf
M.A.W.P. Results Based on Areas, Shell and Nozzle neck:
Converged M.A.W.P for given geometry
AMAP
Converged M.A.P.(NC) for given geometry AMAPNC

420.571
567.426

Note: To determine if the nozzle is governing the design, Compare Nozzle


MAWP/MAPnc with that of the Shell computed from the Shell/Head Module.
CodeCalc 2007 1989-2007 by COADE Engineering Software

KPa.
KPa.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M1
Item: 2 2:43p Jan 5,2008

Input Echo, Nozzle Item

2,

29

Description: M1

Design Internal Pressure ( Case 1 )


Temperature for Internal Pressure

P
TEMP

38.38
50.00

Include Hydrostatic Head Components


Operating Liquid Density
Height of Liquid Column ( Operating )

YES
0.001
3200.00

Shell or Head Material (Not Normalized or NA)


Material UNS Number
Shell/Head Allowable Stress at Temperature
S
Shell/Head Allowable Stress At Ambient
SA
Shell/Head Yield Stress at Temperature
Sy

SA-36
K02600
114.46
114.46
241.55

Outside Height of Rectangular Tank


Actual Thickness of Shell or Head
Corrosion Allowance for Shell or Head

D
T
CAS

3200.0000
15.0000
3.0000

Is this Nozzle a Radial Nozzle


Is this Nozzle a Lateral Nozzle (Y-angle)

kg./cm
mm.

N./mm
N./mm
N./mm
mm.
mm.
mm.

YES
NO

Nozzle Material (Not Normalized or NA)


Material UNS Number
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Diameter Basis for Nozzle
Inside Diameter of Nozzle

KPa.
C

SN
SNA

SA-36
K02600
114.46
114.46

BASISN
DIA

ID
600.0000

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle
Corrosion Allowance for Nozzle
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

N./mm
N./mm
mm.

DBN
THK
CAN
ES
EN

Actual
10.0000 mm.
3.0000 mm.
1.00
1.00

Insert or Abutting Nozzle Type


NTYP
Outward Projection of Nozzle
HO
Weld leg size between Nozzle and Pad/Shell
WO
Groove weld depth between Nozzle and Vessel WGNV

Insert
250.0000 mm.
9.0000 mm.
15.0000 mm.

Pad Material (Not Normalized or NA)


Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle

SN
SNA
DP
TP
WP
WGPN

SA-36
114.46
114.46
1255.0000
15.0000
10.0000
15.0000

Is this is Manway/Access/Inspection Opening


Skip Iterative Failure Thickness Calculations

N./mm
N./mm
mm.
mm.
mm.
mm.

No
Yes

NOZZLE CALCULATION, Description: M1


NOZZLE CALCULATION, Description: M1
ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45
Actual Nozzle Inside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation
Internal Pressure Results for SHELL/HEAD :

23.622
0.394

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Internal Press]


Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)

in.
in.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M1
Item: 2 2:43p Jan 5,2008

30

= (64.33*(3200.0000/2-0.000)/(114.46*1.00+0.4*64.33)
= 0.8991 + 3.0000 = 3.8991 mm.
Internal Pressure Results for NOZZLE :
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Internal Press]
Thickness Due to Internal Pressure:
= (P*(D/2+CA)) / (S*E-0.6*P) per UG-27 (c)(1)
= (64.33*(600.0000/2+3.0000))/(114.46*1.00-0.6*64.33)
= 0.1704 + 3.0000 = 3.1704 mm.
UG-40, Thickness and Diameter Limit Results : Internal Pressure
Effective material diameter limit,
DL
Effective material thickness limit, no pad
TLNP
Effective material thickness limit, pad side TLWP

1212.0000
17.5000
30.0000

mm.
mm.
mm.

Mapnc
NA
NA
NA
NA
NA
NA
NA

cm
cm
cm
cm
cm
cm
cm

Note: ** The Pad diameter is > the Diameter Limit,


the Excess will not be considered .
Results of Nozzle Reinforcement Area Calculations:
Area Available, A1 to A5
Design
Area Required
Ar
5.449
Area in Shell
A1
67.271
Area in Nozzle Wall
A2
4.098
Area in Inward Nozzle
A3
0.000
Area in Welds
A4
0.810
Area in Pad
A5
88.800
Total Area Available
Atot
160.979

External
NA
NA
NA
NA
NA
NA
NA

Internal Pressure Case Governs the Analysis


Nozzle Tangent Angle Used in Area Calculations

90.00

Degs.

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.
Reinforcement Area Required for Nozzle:
Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (606.0000*0.8991+2*(10.0000-3.0000)*0.8991*(1.0-1.00))
Ar = 5.449 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (1212.000-606.000)*(1.00*(15.0000-3.000)-0.899)-2*(10.000-3.000)
*(1.00*(15.0000-3.0000)-0.8991)*(1.0-1.00)
A1 = 67.271 cm
Area Available in Nozzle Wall, no Pad:
A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 17.5000 ) * ( 10.0000 - 3.0000 - 0.1704 ) * 1.00 )
A2np = 2.390 cm
Area Available in Nozzle Wall, with Pad:
A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 30.0000 ) * ( 10.0000 - 3.0000 - 0.1704 ) * 1.00 )
A2wp = 4.098 cm
Area Available in Welds, no Pad:
A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 9.0000 ^2 * 1.0000 + ( 0.0000 )^2 * 1.0000
A4np = 0.810 cm

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M1
Item: 2 2:43p Jan 5,2008

31

Area Available in Welds, with Pad:


A4wp = Wo^2*FFR3 + (Wi-Can/0.707)^2*FFR2 + Wp^2*FFR4
A4wp = (9.0000 )^2 *1.00 + (0.0000 )^2 *1.00 +0.0000 ^2 *1.00
A4wp = 0.810 cm
Area Available in Pad:
A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 1212.0000 - 620.0000 ) * 15.0000 * 1.00
A5 = 88.800 cm
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max(Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4),UG45A)
= Max(Min(Max(Max(3.8991 ,4.5875 ),Max(3.0000 ,4.5875 )),11.3344 ),3.1704 )
= 4.5875 < Minimum Nozzle Thickness 10.0000 mm. OK
Weight of Nozzle, with Pad, Uncorroded
Weight of Nozzle, with Pad, Corroded
Minimum Design Metal Temperature Results:
Minimum Temp. w/o impact per Fig. UCS-66
Minimum Temp. at operating stress
Minimum Temp. w/o impact per UG-20(f)

148.07
135.60
Nozzle
-29
-104
-29

Shell
-16
-94
-29

Kgf
Kgf
Pad
-16
-94
-29

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), UCS curve: B
Min. Metal Temp. w/o impact per Fig. UCS-66
-29
Min. Metal Temp. at Req'd thk. (UCS 66.1)[rat 0.024]
-104
Min. Metal Temp. w/o impact per UG-20(f)
-29
Weld Size Calculations, Nozzle Number

C
C
C

C
C
C

2, Desc.: M1

Intermediate Calcs. for nozzle/shell welds


Intermediate Calcs. for pad/shell welds

Tmin
TminPad

7.0000
12.0000

mm.
mm.

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
4.9000 = 0.7 * Tmin
6.0000 = 0.5*TminPad

Actual Thickness
6.3639 = 0.707 * WO
7.0710 = 0.707 * WP

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (5.4487 - 67.2713 + 2 * ( 10.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 15.0000 - 3.0000 ) - 0.8991 ) ) * 114
= 0.00 Kgf
Weld Load [W1]:
= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 4.0978 + 88.8000 + 0.8100 - 0.0000 * 1.00 ) * 114
= 109367.77 Kgf
Weld Load [W2]:
= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 4.0978 + 0.0000 + 0.8100 + 1.6800 ) * 114
= 7688.70 Kgf
Weld Load [W3]:
= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 4.0978 + 0.0000 + 88.8000 + 0.8100 + 1.6800 ) * 114
= 111328.53 Kgf
Strength of Connection Elements for Failure Path Analysis :
Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 620.0000 * 9.0000 * 0.49 * 114

, mm.
, mm.

CodeCalc 2007 Licensee: PETRA RESOURCES SDN BHD


FileName : NOZZLE CALCULATION REV 1 ---------------------Nozzle Analysis : M1
Item: 2 2:43p Jan 5,2008

32

= 50126. Kgf
Shear, Pad Element Weld [Spew]:
= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 1255.0000 * 10.0000 * 0.49 * 114
= 112739. Kgf
Shear, Nozzle Wall [Snw]:
= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 306.5000 ) * ( 10.0000 - 3.0000 ) * 0.7 * 114
= 55067. Kgf
Tension, Pad Groove Weld [Tpgw]:
= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 620.0000 * 15.0000 * 0.74 * 114
= 126168. Kgf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 620.0000 * ( 15.0000 - 3.0000 ) * 0.74 * 114
= 100934. Kgf
Strength of Failure Paths:
PATH11 = ( Spew + Snw ) = ( 112738 + 55066 ) = 167805 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 50126 + 126167 + 100934 + 0 ) = 277227 Kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 112738 + 100934 + 0 ) = 213672 Kgf
Summary of Failure Path Calculations:
Path 1-1 = 167805 Kgf, must exceed W = 0 Kgf or W1 = 109367 Kgf
Path 2-2 = 277227 Kgf, must exceed W = 0 Kgf or W2 = 7688 Kgf
Path 3-3 = 213672 Kgf, must exceed W = 0 Kgf or W3 = 111328 Kgf
M.A.W.P. Results Based on Areas, Shell and Nozzle neck:
Converged M.A.W.P for given geometry
AMAP
Converged M.A.P.(NC) for given geometry AMAPNC
CodeCalc 2007 1989-2007 by COADE Engineering Software

473.659
1076.937

KPa.
KPa.