You are on page 1of 15

19-05-2015

Welcome

BEVCON AT A GLANCE
 Very Promising professionals with well
planned Vision to achieve 500Crores by
2016.

Advanced Bulk Material Conveying
Technologies in Cement Industry

 Three different manufacturing set-ups
with latest Technology two in Hyderabad
& one at Raipur are ISO Certified.
 Only company in India to have all kinds
of
material
handling
products
manufactured under one common roof.
 Marketing, Constructions & After Sales
Service Offices at all regions.

S.A.K.JEELANI
May 15th 2015

 Export business with SAARC, E. Africa,
S. Africa, South East Asia & UAE.

1

Pneumatic conveying and Special Conveying Systems. Screening. Bevcon Wayors is the industry leader in providing high-quality and technologically advanced Bulk Material Handling & Processing Solutions Advanced Conveying Systems to Simplify the Cement Plant Operations  Steep Angle Cleated Belt Conveyor  Overland Troughed Belt Conveyor  Overland Pipe Conveyor  Sandwich Belt Conveyor 2 . “ “ BEVCON Bevcon Wayors’ Leadership Areas: • Comprehensive Range of Bulk Material Handling & Processing Solutions • Innovation Excellence & in-house Fabrication • Track Record & Credentials • World-Class Technology Partnerships • Vast Domain Expertise ADVANCED CONVEYING SYSTEMS A Total Solutions Provider to Your business needs Bevcon Wayors is engaged in providing End to End solutions to Power.19-05-2015 FOCUSSED AREAS OUR PRESENCE Bevcon Wayors is the industry leader in providing highquality and technologically advanced Bulk Material Handling & Processing Solutions – Crushing. Engineering. Installation and Servicing. Manufacturing. Cement . Ports and Mines with an experience of over than 20 years on Turnkey basis which include Design. Steel. Dust Extraction. Conveying.

QUIET AND SMOOTH RUNNING. 3 .  WIDE RANGE OF MATERIALS CAN BE HANDLED. LIMITATIONS  NO TRANSFER POINTS.19-05-2015 STEEP ANGLE CONVEYOR CONVENTIONAL / STEEP ANGLE CONVEYOR COMPARISON STEEP ANGLE CONVEYOR STEEP ANGLE CONVEYOR FEATURES  INCLINE ANGLES UP TO 90 DEGREES.  LOW POWER REQUIREMENT.  NO SPILLAGE.  THE BELT IS MORE DIFFICULT TO CLEAN THAN STANDARD CONVEYOR BELTS.  HIGH/MEDIUM CAPACITY. LONG BELT LIFE.  MINIMUM MAINTENANCE. HIGH LIFTS CAN BE ACCOMPLISHED. LUMP SIZE IS SOMEWHAT LIMITED PARTICULARLY IN HIGH ANGLES OF INCLINE  MAXIMUM UTILISATION OF SPACE.

JHAJJAR 4 .Jhajjar CASE STUDY – JK CEMENT .19-05-2015 JK Cement .Jhajjar STEEP ANGLE CLEATED BELT CONVEYOR Steep Angle (90o) Sidewall Cleated Belt Conveyor Case Study – JK Cement .

19-05-2015 Case Study – JK Cement . Handling Municipal Solid Waste at Selco Intl. Limestone & DRI at Kamachi Steel & Power SAC Installations Handling Coal at Malabon Oil & Soap Handling Coal at Phoenix Commodities Handling Ferro Alloys at Kalyan Garuda Handling Dolomite & Lime mixture at Viraj Profiles Ltd.Jhajjar Belt Width : 2000mm Capacity : 1650TPH Material : Clinker Lift : 19 Meters Bulk Density : 1700 kg/m3 Feed Size : (-)50mm Power Sector Handling Ferro Alloys at Vatvedt Technologies SAC Installations Handling Dolomite. Handling Raw Sugar at Silkroad Sugar Handling Coal & Husk at Mylan laboratories 5 .

the conveying belt is open.19-05-2015 SAC Installations Handling Granite power at Restile Ceramics SAC Handling Coal OVERLAND PIPE CONVEYOR Working Operation Process Transition zone Loading / Unloading Conventional belt and pipe conveyors are loaded and unloaded in exactly the same way. At this point. The diameter of the closed pipes can be selected depending on the material conveying capacity. being opened for a conventional belt feed system from the tail pulley and again opening out at the head pulley for discharging. Thus. In the material loading area. the content is protected against external influences while the environment is protected against any potential material losses. the belt opens on its own before the material discharge point and the material is discharged. Then special devices enclose the belt carrying the conveyed material. At this point. 6 . The conveyed material is supplied in the same way as in a conventional belt conveyor. the belt forms a sealed pipe for the entire conveying line.

19-05-2015 Working Principle . and comprises a head and tail pulley. over which an endless conveyor belt is spanned. Supply EQUIPMENT Details •Material to be conveyed •Pipe Conveyor Length •Lift •Lump Size •Pipe Dia •Belt Width •Capacity •Belt Speed STATUS : : : : : : : : Limestone 1. Raipur. • Has excellent belt edge damage control. Idler frame spacing depends on pipe diameter and ranges from 1 to 3. one of which is driven.5 Mtr 60 mm 600 mm 2100 mm 3190 TPH 3.4 Kms 10. • Material can be conveyed on the feed and as well as on return belt even with different materials. Once formed the pipe shape is maintained by six idlers set in a hexagonal pattern at each idler frame. • Reduced structural costs by eliminating walkways. • No build up on Idlers.5 m • No spillage or scattering of material from loaded belt.Overland Pipe Conveyor SUPERIOR FEATURES OF PIPE CONVEYOR • Dust free with minimal noise emissions. This transition takes place over a distance calculated to minimize belt stresses. Beyond the loading point. • Conveying angle up to 30 degree. Manufacturing. CG SYSTEM 3150TPH Limestone Handling System (Ongoing Project) SCOPE OF WORK Engineering. Pipe Conveyor is as similar as conventional belt conveyor system.5Mtr/sec Under Commissioning Stage 7 . • Unaffected by wind and rain thus requires no covers. The belt is tensioned in a similar manner to conventional belt conveyors. • Any desired horizontal and vertical curves with minimal radius upto 45 meters. the belt passes through a series of pipe forming idlers which effect the transition from conventional to rolled form. SHREE CEMENT -PIPE CONVEYOR SHREE CEMENT -PIPE CONVEYOR PROJECT HIGHLIGHTS TYPE Overland Pipe Conveyor LOCATION Khapradih. • Can elevate vertically 50% more than conventional conveyors.

Sandwich Snake Belt Conveyor uses all and only conventional conveyor components and smooth surfaced belts that can be continuously scraped clean. due to belt tension and the curving profile. continuously hugs the material that is Sandwiched between the two belts.  Good for sticky material.19-05-2015 SHREE CEMENT -PIPE CONVEYOR Sandwich Belt Conveyor What is a Sandwich Belt Conveyor? Simply. a long bottom belt approach is possible to the sandwich entrance. In any case. Sandwich Snake Belt Conveyor consists of two endless belt conveyors that share a common load carrying path. Extended Profile 8 . LIMITATIONS  Difficulty to handle large lumps.  Uses standard belting. Radial pressure.  Some environmental protection. Internal friction is developed and bulk material can be conveyed at any high angle up to Vertical. Along the carrying path the top and bottom belts are alternately supported against closely spaced toughing idlers. dry fines or spherical material. The top and bottom belts are independently driven and tensioned. and discharge may be on the high incline or may be after the extension of the carrying belt beyond the mouth of the sandwich Basic Profile SANDWICH CONVETOR FEATURES  Increased angle of lift including vertical lift. Sandwich Conveyor Profiles Snakes are available in widely ranging profiles of C and S-Shape.

000 mm (258’) 168 kW (125 HP) 168 kW (125 9 .Bottom Belt HP) Limestone 1. Majdanpek Copper Mine. USA Material Density Size Conveying Rate STPH) Conveying Angle Belt Width (42”) Belt Speed (500 FPM) Lift Length Drives .Top Belt . Serbia.19-05-2015 Typical Layout Installation Dos Santos Sandwich Belt High Angle Conveyor.000 mm (158’) 79. Part of an IPCC (In-pit Crushing and conveying) system Applications & Installations Limestone Quarry.60 t/cu-m (100 PCF) 76 mm (3”) minus 762 t/h (800 - 60 degrees 1067 mm - 2. Midwest.54 m/s 48.

0’) 18.50 degrees .46 kW (10 HP) Steel Mill Project SNAKE CONV.768 mm (160.762 mm (30”) Belt Speed .02 m/s (200 FPM) Lift .7.6’) 48. Spain Material Density Size Conveying Rate Conveying Angle Belt Width Belt Speed Lift Length Snake Drives Top Belt Bottom Belt - Coal 0.656 mm (185.64 kW (25 HP) 18.065 mm (148’) 30 kW (40.19-05-2015 Applications & Installations Applications & Installations Aceralia Steel Mill.1.90 degrees Belt Width .13.16 t/cu-m (260 PCF) 75 mm (3”) minus 188 t/h (200 70 degrees 914 mm (36”) 1.2 HP) DSI Snake Sandwich Conveyor Shiploader for Cortex Resources at Port Adelaide.2.29 m/s (450 FPM) 35.010 mm (42.2. Australia Inflection 2 Inflection 1 Curve 2 Loading Curve 1 Material -Density Conveying Rate Conveying Angle Belt Width Belt Speed Lift Length Snake Drives .7’) Length .55 kW (74 HP) Applications & Installations Applications & Installations Hamilton Ontario.4 t/cu-m (150 PCF) .25 t/cu-m (140 PCF) Size .23.805 mm (71.56.4”) minus Conveying Rate .02 m/s (207 FPM) 35.64 kW (25 HP) 10 .1’) Snake Drives Top Belt .2 HP) 30 kW (40.5’) . Canada Continental CN at INCO Voisey’s Bay Proj Material .2 m/s (394 FPM) .100 mm (115’) 45.1000 t/h (1102 STPH) .46 kW (10 HP) Bottom Belt .102 t/h (112 STPH) Conveying Angle .1200 mm (47”) .7.60 mm (2.Titanium Ore .Top Belt .8 t/cu-m (50 PCF) 50 mm (2”) minus 250 t/h (276 STPH) 75 degrees 1200 mm (47”) 2.55 kW (74 HP) .Pebble Ore Density .Bottom Belt .9’) .235 mm (115.21. ELEVATION Material Density Size Conveying Rate STPH) Conveying Angle Belt Width Belt Speed Lift Length Snake Drives Top Belt Bottom Belt - Various 4.500 mm (77.

Operating and maintenance costs are low and they are extremely safe to operate and doesn’t produce loud sounds. Industries such as mining. waste and cement require reliable conveying of large quantities of material to long distances day in & day out. These overland troughed belt conveyors can follow most terrains and have little or no impact on the environment. Over land troughed belt conveyors have been proven to be an efficient method of transporting bulk material over long distances and costs are often lower than with truck & rail transportation. paper. Overland conveyors can be applied in many different industries and can range from just a few thousand feet to several miles in length. power.OVERLAND TROUGHED BELT CONVEYOR LATEST DEVELOPMENTS Belt Conveyor and Pipe Overland troughed belt conveyors (also known as long distance or cross country conveyors) are belt conveyors that have been designed to carry high tonnage loads over long distances. Conveyor Systems – System Design • Energy Efficiency • Distributed Power • Analysis and Simulation • Advanced Controls 11 .19-05-2015 AN INTRODUCTION .

00 8.Toromocho Peru.000 VFD 5x1. South America Under Construction (2012) Designer Surface Copper Mine Client Mine Location Commissioned Role Application : : : : : : : : : : : : : : Copper 10. 3 meter lift from head to tail 11 horizontal curves with radius ranging from 2100m to 3500m Many Vertical Curves Conveying ~1100 mtph of Lignite Coal Real Installed Application Installation & Application Client Mine Location Commissioned Role Application         Material Capacity (TPH) Length (km) Lift (m) Belt Width (mm) Belt Spec Belt Speed (mps) Power Attached (kW) Drive Type No of Drive Intermediate Take-up Horizontal Curves  Radii (M) Installation & Application : : : : : : Aker Solutions Peru Copper.500 0 Winch 2 5000 • • • • • • • • Material – Capacity (tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up Horizontal Curves – Radii (M) : : : : : : Lycopodium Rio Tinto.1km center-to-center length.00 10.000 CST 4x2.000 15. -276 1800 ST5200 6.19-05-2015 Model Project • Complex Overland Conveyor Reference List (Overland Troughed Belt Conveyor) 19.16 +106 1500 ST3800 4.600 1 Gravity 2 5000 12 .93 +196.Western Turner Syncline Western Australia Pre-Feasibility Design in Progress Design Auditor Surface Iron Ore Mine : : : : : : : : : : : : : : Iron Ore 5.292 4.

70 • Lift (m) : -14 • Belt Width (mm) : 1830 : ST2500 – Belt Spec • Belt Speed (mps) : 4.Sossego Brazil 2002 Designer Surface Copper Mine : : : : : : : : : : : Copper Ore 3000 3.791 ft Lift: 11 ft Belt Width: 36 in Belt Speed: 1400 fpm 31° R8500 6° 5° FREEPORT MCMORAN Henderson PC-3 Climax.5 • Power Attached (kW) : 3. CO USA 1999 Design Team Underground Molybdenum Mine Capacity (tph) : Molybdenum : 2500 • Length (km) : 6.000 – No of Drive : 2x1500 – Drive Type : VFD – Intermediate : 0 10° 33° • Take-up : Gravity • Horizontal Curves : 7 : 1524 – Radii (M) Installation & Application Client Mine Location Commissioned Role Application : : : : : : Peabody Energy NARM Gillette WY. USA 2006 Designer Surface Coal Mine Material : Coal : 6000 • – Capacity (tph) • Length(km) : 3.87 • Power Attached (kW) : 4400 – Drive Type : VFD – No of Drive : 4x1100 – Intermediate : 0 • Take-up : Gravity • Horizontal Curves : 0 Radii (M) : NA – Installation & Application Client Mine Location Commissioned Role Application • • • • • • • • Material – Capacity(tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up – Gravity Horizontal Curves – Radii (M) : : : : : : Metso Brazil Vale.80 1050 VFD 3x350 0 : : 0 NA 13 .4 • Lift (m) : 76 • Belt Width (mm) : 1200 : ST2500 – R8000 R10000 R10000 : : : : : : Material • R12000 Tail Installation & Application Belt Spec • Belt Speed (mps) : 4.50 +65 1200 ST2500 4.19-05-2015 Installation & Application Client Mine Location Commissioned Role Application – Consulting Engineer • Typical Project – Installed 2005. USA » 19 km Centers » 10 Horizontal Curves » Intermediate Drive – 8° R10000 R6900 23° Head R10000 31° 5° 14° R12000 R9750 Capacity: 1200 tph Length: 62.

55 1085 and 1280 VFD 7x160 and 8x160 3 and 3 : : 4 800 14 .8 474 1200 ST6800 6.6 -216 900 ST1400 4.0 10. NV.50 1200 VFD 2x600 0 Winch 1 5000 Installation & Application • Sichuan.19-05-2015 Installation & Application Client Mine Location Commissioned Role Application Material – Capacity(tph) Length(km) Lift (m) Belt Width(mm) – Belt Spec Belt Speed(mps) Power Attached(kW) – Drive Type – No of Drive – Intermediate Take-up Horizontal Curves – Radii (M) • • • • • • • • : : : : : : ThyssenKrupp Robins Barrick. USA 2010 Designer Surface Gold Mine : : : : : : : : : : : : : : Gold 1100 11.Cortez Hills Mine Elko.000 VFD 4x2500 0 Gravity/Winch 0 NA Installation & Application Client Mine Location Commissioned Role Application • PC 3 • • • • • • PC 2 • Material – Capacity (tph) Length(km) Lift (m) Belt Width(mm) – Belt Spec Belt Speed(mps) Power Attached(kW) – Drive Type – No of Drive – Intermediate Take-up – Winch/Storage Unit Horizontal Curves – Radii (M) : : : : : : Continental Conveyor England UTE Guadarrama Spain 2004 Designer Tunnel Boring Much Removal : : : : : : : : : : : Muck 1150 13. CO USA 1999 Design Team Underground Molybdenum Mine : : : : : : : : : : : : : : Molybdenum 2500 16.0 -78 900 ST1000 3.8 miles (12.5 km) Long 1500 TPH Limestone 48” Belt Width 800 FPM 8 Horizontal Curves Built by Beumer Installation & Application Client Mine Location Commissioned Role Application • • • • • • • • Material – Capacity (tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up Horizontal Curves – Radii (M) : : : : : : Freeport McMoran Henderson PC-2 Climax.4 and 15. China – – – – – – 7.

6 6.000 VFD 3x2000 0 24° Head R4000 R3000 Capacity: 6000 mtph Length: 8980 m Lift: 8 m Belt Width: 1800 mm Belt Speed: 5.19-05-2015 Installation & Application Client Mine Location Commissioned Role Application • • • • • • • • Material – Capacity (tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up – Gravity Horizontal Curves – Radii (M) : : : : : : Continental Conveyor Australia Tiangin Port Authority Tiangin.50 1575 VFD 5x315 0 Gravity 4 1500-2000 15 .6 mps Tail Installation & Application Client Mine Location Commissioned Role Application • • • • • • • : 2 : 3000-4000 • Material – Capacity (tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up – Gravity Horizontal Curves – Radii (M) : : : : : : Black Hills Energy Wyodak Gillette.98 8 1800 ST3500 5.Koniambo Nickel New Calidonia In Construction 2010 Design Auditor Surface Nickel Mine : : : : : : : : : : : : : : Nickel Ore 700 11. China 2003 Design Auditor 36° Coal Ship Loader : : : : : : : : : : : Coal 6000 8. USA 2004 Designer Surface Coal Mine : : : : : : : : : : : Coal 1950 1.0 12 1200 ST800 4.41 -757 1050 ST1600 4. WY.57 750 VFD 1x750 0 : : 1 1500 Installation & Application Client Mine Location Commissioned Role Application • • • • • • • • Material – Capacity (tph) Length(km) Lift (m) Belt Width (mm) – Belt Spec Belt Speed (mps) Power Attached (kW) – Drive Type – No of Drive – Intermediate Take-up Horizontal Curves – Radii (M) : : : : : : Hatch Xstrata.