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《Jet Mud Mixer》
User Manual

Hebei GN Solids Control Co,ltd

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www.gnsolidscontrol.com 

.com  .Desilter. Hydrocyclone Cones.  GN Drilling Waste Management: Vertical Cutting Dryer. Various Tanks. Agitator.000 ㎡ which is close to Beijing.  GN Facilities total area is over 70.  GN Owns 10 patents for the design of Solids Control Equipment. Centrifuge. Flare Igniter. Ltd (FORMERLY KNOWN AS TANGSHAN GUANNENG MACHINERY EQUIPMENT CO. Complete Line Equipments  GN System: Design & manufacture complete line equipment for a total mud system which ensures better integration of system and competitive price.  GN Products have been exported to 60 countries and regions.  Up to March.. Mud Cleaner . Rig Mat   2 / 17  www. Degassers etc. Mixing Hoppers. LTD ). Pumps.gnsolidscontrol.Screw Pumps etc.Desander .  GN is the First API certified solids control equipment manufacturer in China.  GN Owns a specialized facility for making shaker screens in Asian largest wire mesh center city.  Hebei GN Solids Control Co. GN· is the only China based API Certified manufacturer who provide Vertical Cutting Dryer for drilling waste management. (Brand Name: GN Solids Control)Is a China API & ISO Certified manufacturer specializing in complete line equipment & shaker screens for:  OIL&GAS Drilling----Solids Control Equipment  HDD&CBM Drilling----Mud Recycling System  Oilfield&Industrial--Drilling Waste Management GN Solids Control is one of the most famous International Brand for Mud Solids Control & Drilling Waste Management.HI-G Dryer Shaker.  GN Solids Control Equipments: Shale Shaker. Decanter Centrifuge.2013.  GN Main Spare Parts: Shaker Screens.

gnsolidscontrol.    3 / 17  www.com  .

............ 6  2................ APPLICATION OF JET MUD MIXER...... STRUCTURE OF GNSL(M) SERIES JET MUD MIXING UNIT ........................................................................................... OPERATING INSTRUCTIONS / PRECAUTIONS ........................................................QUALITY GUARANTEE.................. STRUCTURE OF MIXING HOPPER .. 10  SECTION 3.. 5  1.............................................................................. DESIGN FEATURES AND ADVANTAGES OF JET MUD MIXER ..................................................................................... MAIN TECHNICAL SPECIFICATIONS OF JET MUD MIXER ................................................................................................ WORKING PRINCIPLE OF MIXING HOPPER .......... 6  3................ 15  SECTION 5......................... 7  SECTION 2-STRUCTURE AND WORKING PRINCIPLE........................................................ 8  2.......... 15    4 / 17  www...........................................com  ..........................................  CONTENTS   SECTION 1-GENERAL ................................................. 8  1................gnsolidscontrol............................................................... 11  SECTION 4........................ 9  3...................................... 6  4........................................EQUIPMENT STORAGE AND TRANSPORTATION ...............................................................................................................................................................INSTALLATION AND USE ..........................................

Relevant personnel should read this manual carefully. No modification is allowed without the company's prior written consent.com  . Fig. 1-2: GNSL(M)Jet Mud Mixer-Double   5 / 17  www. In the operation site. the manual is required for timely reference. 1-1: GNSL(M) Jet Mud Mixer-Single Fig.gnsolidscontrol. usage and maintenance instructions of GNSL (M) Series Jet Mud Mixer. To ensure safety and stable operation of equipment. Corresponding spare parts. only the ones manufactured or recommended by GN are acceptable.  SECTION 1-GENERAL This manual describes the installation.

and other powders to achieve the performance of the drilling mud generally.5 Check pressure gauge regularly.com  . When making up.1 User must read this manual carefully before equipment operating! 1. After the pump become stable. viscosity. water loss control and the filter cake creation. 1. better improve material dispersion. 3. operation is prohibited. check the nozzle wear and replace it timely.gnsolidscontrol.2 Lift equipment by specified lifting position! Ensure that the equipment installed fastening and reliable. to change the density. fastening all assembly bolt group once a month. APPLICATION OF JET MUD MIXER The unit is used to make up drilling fluid. open centrifugal pump. the materials of drilling fluid and chemical additives will be deposited largely or dump together and we can’t obtain diffused and well-proportioned drilling fluid. open the butterfly valve.500 meters to 6. such as hole cleaning drilling mud viscosity. the application of barite potential collision is more important.  1. venturi tube funnel.6 If you find any mechanical or electrical defects or problems.3 Boot method: Close the butterfly valve between hopper and tee joint before start. acid-base property etc. 2.   6 / 17  www. 1. It is suitable for drilling mud aggravation and preparation from 1. OPERATING INSTRUCTIONS / PRECAUTIONS 1. In applications of large proportion drilling mud. DESIGN FEATURES AND ADVANTAGES OF JET MUD MIXER GN Jet Mud Mixer can help the operator maximum efficiency mixing. polymers. 1. clean slag discharge port of the tee joint. Go to next step after confirming that no drilling mud returning phenomena. to get the material the full cycle and mixing. If put them into the mud tank directly. GN Jet Mixing equipment includes mechanical seal centrifugal pump. GN can place the hopper and pump flexibly according to site requirements and system space.000 meters.4 After shutdown. 1. The mud mixing unit can increase the shear strength of the liquid in the tube. In the rig site. require the addition of bentonite. The performance is better if used in conjunction with the shear pump. dehydration. and increase the liquid mixing pressure. put the materials of drilling fluid (such as betonies and barite powder) and corresponding chemical additives (such as polymer) into the mixing hopper and then go into the recycling tank through the jet unit.

if no electric control. or even separate hopper on tank top and pump mounted on tank side in order to improve the operability of customers and improve the efficiency of mixing or make the whole system more compact. Electric control not included in given weight and dimension   7 / 17  www. 4.GNSLM25A-185(D) 65 18.25-0.5 DN100 DN100 1147 1850x1540x1030 GNSLM20A-150(D) 55 15 DN100 DN100 970 1850x1540x1030 GNSLM20A-110(D) 45 11 DN100 DN100 950 1850x1540x1030 Remarks: in models above. (D) means electric control included.com  . it is omitted. MAIN TECHNICAL SPECIFICATIONS OF JET MUD MIXER Motor Inlet Outlet Ex Weight Dimension (m /h) (Mpa) (KW) Dia Dia Standard (KG) LXWXH(mm) GNSLS45 A -750 (D) 320 75 DN200 DN150 1785 2200x1840x1150 GNSLS45A-550(D) 272 55 DN200 DN150 1675 2200x1840x1100 GNSLS35A-450(D) 200 45 DN150 DN150 1475 2200x1840x1135 GNSLS37A-370(D) 150 37 DN150 DN150 1460 2200x1840x1135 GNSLS35A-300 (D) 120 30 DN125 DN150 1380 2200x1840x1100 1167 1850x1540x1000 Model Flow Pressure 3 0.  either a single skid-mounted or tank-side mounted.4 EXdllbt4/I ECEX/ATEX GNSLM25A-220(D) 90 22 DN125 DN100 .gnsolidscontrol.

Hexagon Bolt 4 Centrifugal Pump Components 5 Rubber Gasket 6 Hexagon nut. 1. to improve cutting efficiency) and a three-way mixing hopper connected by manifold. STRUCTURE OF GNSL(M) SERIES JET MUD MIXING UNIT Fig 2:GNSL(M)Series jet mud mixer explosion view No Description No Description No Description 1 Base Assembly 2 Tee-joint Hopper Components 3 Spring Washer. valve mounted on a base.gnsolidscontrol. Spring Washer. Hexagon Bolt 7 Flexible Connection 8 Hexagon Bolt 9 Hexagon Bolt 10 Taper Pipe Flange 11 Rubber Gasket 12 Pressure Gauge 13 Data Plate 14 Caution Sign   8 / 17  www.com  .  SECTION 2-STRUCTURE AND WORKING PRINCIPLE Conventional GNSL (M) Series Mixing device is a single jet mud mixing equipment composed of a horizontal centrifugal pump (sometimes with shear pump. flat washer. Double mixing device with 2 sets centrifugal pump and 2 sets hopper is also available according to the actual needs of users.

4 DN150 GNSLS35A DN150 GNSLM25A DN100 GNSLM20A DN100 Outlet dia DN174 DN174 DN113 DN113 Weight (kg) 174 174 113 113 Dimension LXWXH(mm) 1100X680X949 1100X680X949 850X570X851 850X570X851 Detailed Structure see below drawing: Fig 3-1:GNSLM25A、GNSLM20A Mixing Hopper   9 / 17  www. STRUCTURE OF MIXING HOPPER Mixing hopper is one of main parts of jet mud mixer. GN provide 2 dimensions for option: Model Working Inlet dia Pressure(Mpa) GNSLS45A 0.25-0.  2.com  .gnsolidscontrol.

the barrier on the leeward side port near the surface pressure is relatively low.gnsolidscontrol. resulting in adsorption and cause the air flow. WORKING PRINCIPLE OF MIXING HOPPER Mixing hopper works by using the Venturi throry. When the vacuum zone close to the workpiece.  Fig3-2:GNSLS45A、GNSLS35A Mixing Hopper 3. in order to accelerate the gas flow rate. there will be certain adsorption. just to make the air from coarse to fine.   10 / 17  www.com  . the gas outlet at the rear side of the venturi tube to form a "vacuum" area. The principle of the venturi effect is the barrier when the wind blows. Venturi principle is very simple.

INSTALLATION AND USE In the drilling mud system.com  . or they can be divided mounted. mixing hopper and pump would be installed on the mud tank skid usually. In order to make the whole system more compact. pump and manifold on tank skid Fig 5-1:GNSL(M)Series double jet mud mixer installed on tank top 2. aggravating hopper and centrifugal pump could be connected by a single base.  SECTION 3. 1.gnsolidscontrol. pump and manifold all mounted on tank skid   11 / 17  www. Hopper on tank top. There are two cases. Hopper. and then connected each other via manifold and valve.

com  .gnsolidscontrol. Both installations have their own advantages and disadvantages. separated from mud tank. b. The workers need specialized equipment for materials transported from ground to tank top. so it could be transported in a complete unit.   12 / 17  www. it should be installed according to below steps. The drawback of second kind: the drilling fluid is easy to return. it will not add the height of the mud tank. It is convenient for workers operation. Overall height of the tank increases. Advantages and disadvantages of two kinds of installation The advantages of first kind: drilling fluid is not easy to return. The advantages of second kind: a.  Fig 3-2:GNSL(M) Series single jet mud mixer installed on tank skid 3. The drawback of first kind: a. easy to out of height limit when transported. Installation If Jet Mixing device is located on a separate skid. Customer can choose optimum solution as per own site status. 4. the material is not easy to be carried. no need to dismount b.

then you can add fluid material into the hopper (bentonite.3 Switch on the power.com  .2 After the equipment placed. After sand pump is working properly. turn on the feeding valve Ⅲ. ) and the corresponding chemical additives (polymer etc.1 According to the jobsite.gnsolidscontrol. observe if the pump rotation is correct in direction.1 Before use. 4. flat the ground foundation on the end of the mud tank. Start the pump. 4. open sand pump inlet butterfly valve Ⅰand outlet butterfly valve Ⅱ.). barite powder etc.  4. 5. Installation dimensions of GNSL(M) Series Jet Mud Mixer Fig 6:GNSL(M)Series jet mud mixer Installation dimensions 6.Use 6. the foundation should be on the same level of the mud tank foundation. to doing mud aggravation and preparation. connect the pump inlet and tank by hose.   13 / 17  www.

gnsolidscontrol. See the centrifugal pump manual.   14 / 17  www.com  . 7. then unscrew the sand pump bottom casing and the inlet tube plugs to let go of the drilling mud to prevent cracking the pump and piping.2 If the hopper does not work for a long time in winter. 6. turn off the sand pump suction inlet valveⅠ. stop feeding valve Ⅲ on the hopper before stopping the pump.1 To prevent the sudden decrease of pressure when stop the pump. which may cause drilling mud overflow from hopper.  Fig 7:GNSL(M) Series jet mud mixer use schematic 6. Centrifugal use and maintenance Omitted here.

within the scope of warranty. it is only could be hoisted by lifting signs to avoid damage to the device. Unauthorized repair or maintenance (excludes normal replacement of wearing parts). e. If it has to be storaged outdoors. d. the warranty will no longer apply. GN shall be responsible for products or parts replacement. misuse. c. For lifting. if the product is found defective in materials or workmanship. GN cannot make express or implied warranty. misapplication. b. the warranty will be invalid and does not bear all the consequences resulting there from. The failure caused by chemical corrosion and friction loss. equipment damage caused by transport accidents. Note: Be sure to leave a good ventilation opening when covered. misuse. f. GN can be liable for the non-wearing parts or human error caused by the operation of product quality issues. improper maintenance or failure caused by abuse. 2. Non purchase directly from the GN or quality defects is found after resale of a product after purchase. Within warranty period. meanwhile give operation. Faults arising after the warranty period. maintenance and inspection guidance. improper installation or lack of maintenance cases. misapplication. For repair or replacement of defective parts beyond the cost.EQUIPMENT STORAGE AND TRANSPORTATION If the equipment is not installed immediately after arrived to site . SECTION 5.com  . GN Jet Mud Mixer device warranty period is 14 months after shipment or 12 months after installation (with restrictions whichever comes first). Any abuse.it needs to be covered by tarpaulin or tarp. it requires UV tarps to prevent the motor exposure. equipment failure caused by any repair or modification without the approval   15 / 17  www. allow the use and replace authorization wearing parts within the prescribed period. GN guarantee does not apply to the following situations: a.QUALITY GUARANTEE 1.  SECTION 4.gnsolidscontrol. the purchaser shall notice GN in written form. During warranty period. Equipment can carried by shovel. According to this provision.

and exclude all other express warranties (whether oral. the buyer should make sure that businesses and individuals understand the contents of the guarantee and disclaimers. 8. 6. and (or) fees due to EPA or other legal compliance. Above guarantees means "Jet Mud Mixer warranty. GN does not test the site for pre-installed. Purchaser undertakes to assess the quality and think GN Jet Mixing device meets the operational needs of the buyer (including processing applications). When rent GN jet mud mixer. 4. Any approval or certification purposes issured by EPA or other regulatory departments issued.  of GN. description. GN declare that this device guarantees is only warranty for buyers. warranties of non-infringement. The buyer knows how to evaluate and choose the installation site and how to operation. responsibilities. According to this agreement the buyer undertake risks. 5.gnsolidscontrol.com  . including but not limited to. merchantability and fitness for a particular purpose and secured by the relevant application or business practices generated as a guarantee. so GN does not make any guarantee for the installation of the device.   16 / 17  www." This warranty is as sole interests of the buyer. or unauthorized use spare parts without the authorization GN. written or promise. 3. or sample produced) and all implied warranties. GN do not guarantee 7.

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