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Lead during the leaching process of copper from waste printed circuit
boards by ve typical ionic liquid acids
Mengjun Chen*, Sha Zhang, Jinxiu Huang, Haiyan Chen
Key Laboratory of Solid Waste Treatment and Resource Recycle (SWUST), Ministry of Education, Southwest University of Science and Technology, 59
Qinglong Road, Mianyang, 621010, China
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 2 December 2014
Received in revised form
1 February 2015
Accepted 17 February 2015
Available online 3 March 2015
Waste printed circuit boards (WPCBs) contain both valuable resources and toxic substances, causing
serious pollution to the environment if not treated appropriately. However, currently almost all researches are focused on valuable resources recovery, mainly copper, without considering the effect of
toxic substances, such as lead, during the recycling process. Hence, we selected lead to represent the
heavy metals and examined its behavior in typical ionic liquid (IL) acids leaching system. The factors that
affect lead leaching rate, such as particle size, temperature, ionic liquid concentration, H2O2 adding
amount and solid to liquid ratio, were examined in detail. The results show that particle size, IL acid
concentration, solid to liquid ratio and hydrogen peroxide dosage hardly affect lead leaching rate for
[BSO4HPy]HSO4, [BSO3HMIm]HSO4 and [MIm]HSO4, while lead leaching rate is signicantly inuenced
by these factors for [BSO3HMIm]OTf and [BSO3HPy]OTf. For copper, it is totally on the opposite. It is hard
to discuss the leaching kinetics for lead, while for the leaching of copper, diffusion plays a more
important role than surface reaction. Most importantly, compared to lead, IL acids seem to show a
selectivity for copper leaching out from WPCBs. Therefore, IL acids could be a prospective choice for
leaching copper from WPCBs.
2015 Elsevier Ltd. All rights reserved.
Keywords:
WPCBs
Ionic liquids (ILs)
Lead
Leaching kinetics
1. Introduction
Printed circuit board (PCB) is an important part of electronic
industry. From personal computers, TVs, communication equipment to electronic toys, almost all of the electronic products
contain circuit board. Both technological innovation and market
expansion accelerate the replacement of electric and electronic
equipment (EEE), which leads to a signicant increase of waste
PCBs (WPCBs). WPCBs have been attracting the public attention by
its environmentally harmful materials and abundant valuable nonferrous metals. It contains plenty of toxic substances, such as
brominated ame retardants (BFR), PVC plastic and heavy metals.
In general, WPCBs contain approximately 30% metals and 70%
nonmetals. Especially, the typical metals in WPCBs consist of copper (20%), iron (8%), tin (4%), nickel (2%), lead (2%), zinc (1%), silver
(0.2%), gold (0.1%), and palladium (0.005%) (Huang et al., 2009). The
purity of precious metals in WPCBs is at least 10 times higher than
that of rich-content minerals (Guo et al., 2008a). Thus, recycling of
waste PCBs has become an important issue in the world, not only
from the perspective of environmentally harmful, but with regard
to the recovery of abundant valuable materials (Quan et al., 2010).
Currently, techniques such as chemical, biological and mechanical methods are available for recycling WPCBs. Mechanical
methods, including crushing, vibration and electrostatic separation,
are extensively applied to separate the metals from the nonmetals
of WPCBs (Guo et al., 2008b; Wu et al., 2008; Duan et al., 2009).
Therefore, the mechanical process is usually used as pretreatment.
Some researchers have studied metal recovery from WPCBs with
the aid of chemical and biological processes, such as hydrometallurgy, pyrometallurgy, electrolysis and bioleaching (Veit et al.,
et al., 2009; Yang et al., 2011). For the bioleaching
2006; Molto
process, the presence of non-metallic components affected the
recovery rate of metals, thus how to improve metals recovery in
bioleaching from WPCBs need further research. Leaching, as the
rst step in the extraction of metals by hydrometallurgical process,
has been given more attention, including nitric acid (Hoang et al.,
2011), ammoniacal sulfate (Guo et al., 2008b) and chloride (Yang
et al., 2011).
Room temperature ionic liquids (RTILs), also called ionic liquids
and considered as the green solution for the future, which are
143
(1)
Table 1
Lead concentration in the ve fractions of WPCBs by ICPOES.
Particle size, mm
F1 (<0.075 mm)
F2 (0.075e0.1 mm)
F3 (0.1e0.25 mm)
F4 (0.25e0.5 mm)
F5 (>0.5 mm)
Pb wt. %
1.67
0.97
1.29
1.42
0.62
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Table 2
Experimental arrangement.
Factors
Levels investigated
Fig. 2. Effect of particle size on lead leaching rate by ionic liquid acids.
show a higher lead leaching rate than the other three IL acids,
though their acidity is lower than the other three.
Hydrogen peroxide were used as oxidant which would decompose to release oxygen and further together with IL acid to leaching
lead out. Therefore, lead leaching rate should increase with the
increase of hydrogen peroxide dosage. However, as show in Fig. 4
when hydrogen peroxide dosage exceeds a certain level, the overdosed hydrogen peroxide may cause the decomposition of IL acids.
This would be the reason for [BSO3HMIm]OTf, lead leaching rate of
which is rst increased from 1.88% to 26.67% when hydrogen
peroxide dosage was increased from 0 to 10 mL, and then it decreases to 10.57% when hydrogen peroxide dosage continuously
increases to 15 mL. For these ve IL acids, hydrogen peroxide
dosage also shows a much greater inuence on copper leaching rate
(SI, Fig. S3) just as mentioned previously. This could be attributed to
the reason that lead contained in the WPCBs was signicantly
lower than copper, around 2% versus 20%. Also, as previously discussed, on the opposite, [BSO4HPy]HSO4, [BSO3HMIm]HSO4 and
[MIM]HSO4 show a much signicant impact to copper leaching rate
than the other two IL acids, corresponding to their acidity.
145
Kinetics analysis is conducted based on the relationship between lead leaching rate and time. Fig. 7 gives the results of lead
leaching rate versus time. As can be seen from Fig. 7, lead leaching
rate increases rst and then decreases with the time extension for
both [BSO3HMIm]OTf and [BSO3HPy]OTf. Take [BSO3HMIm]OTf for
146
which is also agreed with inorganic leaching system. The uncommon or even reverse phenomena for lead at these conditions might
be partly attributed to its lower metallicity and lower concentration
as mentioned previously.
For temperature, both copper and lead leaching rate by the
examined ve IL acids decrease as the increase of temperature. This
is different from the inorganic leaching system, because the
leaching rate of inorganic leaching system usually increases as the
increase of temperature. Besides, at a relatively higher temperature,
the viscosity of IL acids would be much lower which would be also
benet the leaching process for both copper and lead. Therefore,
the old mechanism seems not suitable for IL acid leaching system
and new mechanisms should be introduced.
As it can be seen from the Figures, IL acids seem to show a selective leaching for copper, because at most conditions copper can
be successfully leached out from WPCBs with a leaching rate up to
almost 100%, while lead leaching rate is not so high, generally lower
than 30%. This may be attributed to their concentration although
the metallicity of lead is higher than copper.
1 2=3x 1 x2=3 kt
1 1 x1=3 kt
(2)
4. Conclusions
(1) For [BSO4HPy]HSO4, [BSO3HMIm]HSO4 and [MIm]HSO4, lead
leaching rate is hardly changed with the variation of leaching
conditions, particle size, IL acid concentration, solid to liquid
ratio and hydrogen peroxide dosage, while it is signicantly
affected for [BSO3HMIm]OTf and [BSO3HPy]OTf. In comparison with copper, it is totally on the opposite under these
factors and consists with inorganic leaching systems.
(2) Both copper and lead leaching rates by the examined ve IL
acids decrease as the increase of temperature. It is hard to
discuss the leaching kinetics for lead, since the correlationship is unacceptable. For the leaching kinetics of copper,
diffusion may play a more important role than surface
reaction.
(3) IL acids seem to show a selectivity for copper leaching from
WPCBs, since under most conditions, copper leaching rate is
up to around 100%, while lead leaching rate is lower than
30%.
Acknowledgments
This research was supported by a grant from the National Natural Science Foundation of China (21377104) and by the
Outstanding Young Scientists Support Program of Southwest University of Science and Technology (13zx9110).
Appendix A. Supplementary data
Supplementary data related to this article can be found at http://
dx.doi.org/10.1016/j.jclepro.2015.02.045.
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