Tohnichi Maintenance of Torque Tools

TECHNICAL DATA
TECHNICAL DATA
7. Maintenance of Torque Tools

7-1. A
djustment Methods
(1) Adjustment methods for torque tools 88

(2) Adjustment of adjustable type torque screwdrivers
89
7-2. P
rocedure for Disassembly, Reassembly and
Torque Adjustment
(1)
(2)
(3)
(4)
QL model 90
QSP3 model 94
SP, QSP (6N, 12N, 420N) models 98
DB model 100
7-3. P
arts List
(1) QL model 102

(2) DB model 104
7-4. C
ross-section Drawings
Cross-section drawings 106
86
86-87jcs3.indd 1
TOHNICHI TORQUE HANDBOOK Vol.7
08.12.4 1:11:58 AM
About adjusting and special tools

Maintenance of torque tools needs
in-depth understanding about their
structure and methods of torque
adjustment and repair. For learning
adjustment or repair methods, consult
Tohnichi or nearest distributors.
Adjusting tool for LTD / RTD models
Thrustring tool for SP models
Used for torque adjustment (zero

point) of LTD / RTD models
Used for torque adjustment or disassembly

of preset type torque wrenches
Adjusting tool for QSP3 models
Adjusting tool for DB models
Used for torque adjustment of QSP3

/ QSP4 models
Used for torque adjustment of dial indicating

type torque wrenches as well as T-type and
DOT models
Technical Data
86-87jcs3.indd 2
87
08.12.4 1:12:01 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-1
Maintenance of Torque Tools
7-1. Adjustment Methods

(1) Adjustment methods
for torque tools
measured torque value by repeating the zero point correction and the gain adjustment
several times. (Figure 7-1)
Zero point correction
For the zero point correction (Figure 7-1), the scale values are increased or reduced
(
by the same quantity
C ) against the measured torque values. Zero point correction is
usually made at the zero point or at the minimum scale value.
Gain adjustment
For the gain adjustment (Figure 7-1), the scale values are magnified or reduced almost
proportionally to the measured torque values at a certain rate (
). GainCadjustment is
usually made at the maximum scale value.
Central point
If the error at the central point of the full-scale span is too large, carry out the above
zero-point correction and gain adjustment at the points that have deviated from the
zero point and the maximum scale value, respectively. If the error is still too large even
after the procedure, the torque tool must be disassembled and repaired.
Figure 7-1. Adjustment figure
Adjusting procedures for adjustable type torque tools

(1) Set the torque tool to the minimum scale value.
(2) Correct the value to the minimum scale value with the torque tester (zero point
correction, parallel
shift C ).
(3) Set the value of the torque tool to the maximum scale value.
(4) Adjust the value to the maximum scale value with a torque tester (gain adjustment,
multiplying shift
).
C
(5) Confirm the value adjustment by repeating procedures (1)-(4).
Measured torque
For a graduated torque measuring tool, coordinate the scale torque value with the
Correctly
adjusted
line
C
45
Torque shown
on the scale
Adjusting procedures for indicating type torque tools

(1) Correct the value of the torque tool to the zero point. (zero point correction, parallel
shift C ).
(2) Load the torque tool with the maximum torque value using the torque tester and read the
scale value.
(3) Release the load and correct the value by adjustment (gain adjustment, multiplying shift).
(4) Confirm the adjusted value by repeating procedures (1)-(3).
Torque wrenches that do not have adjusting devices are not adjustable.
Table 7-1. Torque tool zero-point correction and gain adjustment locations
Type
Model Name
Zero Point Correction
Gain Adjustment
Beam type torque wrench
SF, F, QF, CF
Needle bending
Scale plate replacement
Dial indicating torque wrench
DB, DBE,T
Dial rotation
Dial lever
Adjustable torque wrench
QL, PQL, QLE, CL, CLE
Supplemental graduation
replacement
Correcting screw
Dial indicating torque

screwdriver
FTD, FTD-S
Needle or spring bracket

rotation
Vertical movement of
spring seat
LTD, RTD, AMLD,
Zero adjusting screw or
Correcting screw
BMLD, AMRD, BMRD
shim
U, ME, AME, AP, AUR, DCME
Scale ring
Adjustable torque screwdriver

Power torque tool
88
88-89jcs3.indd 1
Torque adjusting screw
08.12.4 0:10:54 AM
Maintenance of Torque Tools Chapter
7-1
(2) Adjustment of adjustable type torque screwdrivers

Table 7-2. Adjustment of adjustable type torque screwdrivers (LTD, RTD)
RTD15CN / LTD
RTD30CN / LTD
RTD60CN / LTD
RTD120CN / LTD
RTD260CN / LTD
Gain adjustment
Zero point adjustment
Rate of torque change (V)

[cNm/rev]
Rate of torque change ( I )

[cNm/rev]
0.8
42
4.2
154
10
17.8
70
10
322
33.3
LTD2000CN
1120
67.0
(t = 0.1[mm])
654
Adjustment method for adjustable type torque screwdrivers

(1) Loosen the set screw.
(2) Match the scale to the minimum scale value, set the tool
on a tester, and measure the operating torque.
(3) Turn the zero adjusting screw to match the scale value
with the actual measured value.
In the case where the actual measured value is lower
than the scale value, turn the zero adjusting screw
clockwise (CW).
In the case where the actual measured value is higher
than the scale value, turn the zero adjusting screw
counterclockwise (CCW).
Note: The zero adjusting screw should be turned while
the gain correcting screw is in the tightened condition.
(4) Match the scale to the maximum scale value, set the tool
on the tester, and measure the operating torque.
(5) Turn the gain correcting screw to match the scale value
with the actual measured value.
In the case where the actual measured value is lower
than the scale value, turn the gain correcting screw
counterclockwise (CCW).
In the case where the actual measured value is higher
than the scale value, turn the gain correcting screw
clockwise (CW).
Note: The gain correcting screw should be turned while
the zero adjusting screw is in the tightened condition.
(6) Repeat procedures (3) to (5) to repeat the adjustment
until both the minimum value and maximum value are
within the accuracy range.
(7) Tighten the set screw, and reconfirm the operating
torque at each measurement point.
Remarks
Catalog No.
51
1.6
RTD500CN / LTD
LTD1000CN
Adjusting tool
46
47
Zero adjusting screw

1 rev
48
49
50
66.6
Number of turns ofthe

zero adjusting screw
Shim adjustment
t = 0.1 , t = 0.2 , t = 0.5
T T0
IAmount of torque change
Set torque
T 60cNm 60 55
= 0.5
Measured torque T0 55cNm
10

Since 360 0.5 = 180,

you are required to turn the
zero adjusting screw 0.5
turn (180) clockwise.
T T0
Number of counterclockwise
=
turns of the gain correcting screw VAmount of torque change
Since 360 0.13 = 47, you

Set torque
T 260cNm 260 280
= 0.13 are required to turn the gain
Measured torque T0 280cNm 154

correcting screw 0.13 turn (47)
counterclockwise.
Figure 7-2. Detailed illustration of parts during adjustment

Adjusting tool
Slotted (minus) screwdriver
Zero-adjusting screw
Gain correcting screw
Set screw
Torque screwdriver
Technical Data
88-89jcs3.indd 2
Model
89
08.12.4 0:10:55 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2
7-2. Procedure for Disassembly, Reassembly and Torque Adjustment

(1) QL model
ADisassembling
QL4
a) Disassembling the head part
(1) Loosen the locker, and turn the supplemental graduation

counterclockwise to reduce it to the minimum value.
(2) Pull out the head pin from the tube by removing the calking
with a file or grinder and tapping the pin with a punch.
(3) Pull out the head assembly from the tube. At this time, the
toggle, thruster, and roller, which are connected to the head end
part by the toggle pins, are also removed from the tube.
(4) When the two toggle pins are removed, the head assembly can
be separated into the head, toggle, thruster and roller.
b) Disassembling the ratchet part
(1) Remove the flat head screw (Phillips or hexagonal), using a

Phillips (plus) screwdriver or hexagon key.
(2) Remove the head cover from the head and ratchet.
(3) Remove the ratchet assembly.
(4) Take out the ratchet springs. ( Be careful that the ratchet
springs do not spring out.)
(5) Remove the head saws.
c) Disassembling the supplemental graduation,

graduation scale, and main spring parts
Figure 7-3.
Exploded view
Spring, main
Seat
Plate,
stop
Washer,
nylon
Ball,
steel
Scale
asembly
90
90-91jcs3.indd 1
(1) Remove the spring pin using pliers.

(2) Remove the locker and washer by rotating it counterclockwise.
(3) Remove the supplemental graduation and the supplemental
graduation seat.
(4) Loosen the thrust ring screw with a hexagon key.
(5) Remove the thrust ring by turning it counterclockwise with the
thrust ring tool.
(6) Pull out the adjusting screw. The scale piece assembly is taken
off at the same time.
(7) Setting the stop plate to face upward, lightly tap on the side of
the tube to remove the stop plate by dropping it inside the tube.
(8) Pull out the main spring and the seat.
Thrustring
screw
Spring pin
Screw,
adjusting
Locker
Ring,
thrust
Seat, sup.
graduation
Sup. graduation
Washer
08.12.4 0:19:42 AM
Figure 7-4. Ratchet spring

position
Head saw
Ratchet spring
7-2
a) Reassembling the ratchet part
(1) Insert the head saw axis part back into the hole of the head.
(2) Install the ratchet springs between the ratchet and the head
saws so that the springs small diameters are touching the
head saws. (Be careful that the ratchet springs do not spring
out.)
(3) Insert the ratchet assembly while pressing down on the head saw.
(4) Install the head cover, centering the hole over the ratchet.
(5) Place some screw adhesive on a small plate and apply a small
quantity into the screw hole of the head cover. (Be careful not
to get the adhesive on the inside parts.)
(6) Tighten the flat head screw (Phillips (plus) or hexagon), using a
Phillips screwdriver or hexagon key.
b) Reassembling the main spring part
(1) Insert the seat into the tube after applying Evertorque lubricant
(P.407) to the joining surface of the seat inside the tube.
(2) Insert the main spring into the tube.
(3) Assemble the axis part of the stop plate to the hole of the tube
from the inside of the tube. ( At this time, the lengthwise
direction of the axis part should be on the supplemental
graduation side.)
(4) Insert the scale assembly, matching the groove of the scale
assembly to the stop plate.
(5) Turn the thrustring clockwise using the thrustring tool and set
the specified position of the supplemental graduation,
rotating it sothat the figures show in the center of the
scale window.
(6) Tighten the thrustring screw with the specified torque. (see
P.99 Table 7-5)
(7) Insert the supplemental graduation seat in the supplemental
graduation, matching it with the serrations.
(8) Insert the flat washer into the locker and tighten the locker
lightly by rotating it clockwise. (The pin should be inserted
after the adjustment.)
Technical Data
90-91jcs3.indd 2
B: Reassembling
Chapter
91
08.12.4 0:19:43 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2

c) Reassembling the head part
Figure 7-5
Head Ball, Steel
Pin, toggle
Pin, toggle Roller
Ball, Steel
Toggle
Thruster
(1) Apply grease to both pits of the head end part and put a steel ball
in each pit, respectively.
(2) Attach the toggle with the toggle pin to the groove at the end of the
head and then connect the toggle to the thruster. At this time, apply
adequate Evertorque lubricant to the pin holes.
(3) Apply Evertorque lubricant (P.407) to the roller groove part of the
thruster, and insert the roller bushing with the roller pin inserted.
(4) Install the head assembly into the tube of part b) by aligning the
square drive with the flat part of the tube (or the side with the serial
number) and inserting from the thruster side.
(5) Set the tube upright and use the resistance of the table to press
the thruster axis part into the hole of the seat.
(6) Insert the head into the tube and insert the head pin by matching it
with the head pin hole and calk it.
(7) Confirm that the thruster is in proper contact with the seat by
operating the torque wrench.
C: Torque Adjustment (1) Loosen the locker, and turn the supplemental graduation to set it to
Figure 7-6. Positions of locker and pin

Lock
Unlock (Strike the pin)
92
92-93jcs3.indd 1
the minimum scale value.

(2) Set the torque wrench on a tester, apply loading and confirm the
operating torque. Turn the supplemental graduation to match the
actual measured value as the minimum scale value.
(3) Remove the spring pin using nippers.
(4) Rotate the locker counterclockwise to remove it.
(5) Replace the supplemental graduation so that the 0 of the scale is
shown in the scale window.
(6) Attach the locker.
( 7) Rotate the supplemental graduation clockwise to match the
maximum scale value. Set the torque wrench on the tester, apply
loading and confirm the operating torque.
In the case where the actual measured value is lower than the
scale value, turn the correcting screw counterclockwise (CCW).
In the case where the actual measured value is higher than the
scale value, turn the correcting screw clockwise (CW).
Note: The correcting screw should be turned while the torque
wrench is in the operating condition.
(8) Repeat procedures (1) to (7) to repeat the adjustment until both the
minimum value and maximum value are within the accuracy range.
(9) When both the minimum value and maximum value are within
the accuracy range, tap in the spring pin. The position for tapping
in the spring pin should be where the supplemental graduation
is free to rotate when the locker is loosened, but allowing the
supplemental graduation to be fixed when the locker is tightened.
08.12.4 1:12:12 AM
7-2
Chapter
Figure 7-7. Detailed illustration for torque set

Window of supplemental graduation
Locker
Decrease
Increase
Scale line
Spring pin
Table 7-3. Torque change amount of the QL adjusting screw

Model
QL1.5N4
Adjusting screw 1 revolution

(Maximum value,
counterclockwise rotation)
[Nm/rev]
0.2
QL3N4
0.5
QL12N4
1.9
QL50N
7.7
QL140N
17
QL280N
31
QLE550N
48
QL6N4
0.9
QL25N
3.4
QL100N4
14
QL200N4
34
QL420N
39
QLE750N
77
QLE1400N
110
QLE1000N
QLE2100N
89
174
Size of
hexagon
socket
screw key
1.27
1.5
2
2.5
3
4
Technical Data
92-93jcs3.indd 2
Main graduation
Supplemental
graduation
93
08.12.4 1:12:13 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2

(2) QSP3 model
ADisassembling a) Disassembling the head part
(1) Turn the adjusting screw counterclockwise with an adjusting tool to loosen
QSP3
to the minimum scale point.

(2) Pull out the head pin from the tube by removing the calking with a file or
grinder and tapping the pin with a punch.
(3) Pull out the head assembly from the tube. At this time, the toggle, thruster,
and roller, which are connected to the head part by the toggle pins, are also
removed from the tube.
(4) Remove the two toggle pins to separate the assembly into the head,
toggle and thruster, and also remove the roller from the thruster.
b) Disassembling the ratchet
(1) Remove the flat head screw (Phillips or hexagonal) using a screwdriver or
hexagon key.
(2) Remove the head cover from the head and ratchet.
(3) Remove the ratchet assembly.
(4) Take out the ratchet springs. (Be careful that the ratchet springs do not
spring out.)
(5) Remove the head saws.
c) Disassemble the main spring part
(1) Cut off the adhesive part of the handle by using a utility knife and remove the
rubber handle. (1.5N4 to 140N)
(2) Pull out the cap pin from the tube by removing the calking with a file or
grinder and tapping the pin with a punch. (200N, 280N only)
(3) Remove the cap. (Be careful not to let the steel balls drop out. (200N, 280N
only)
(4) Remove the thrust ring screw.
(5) Remove the thrust ring with rotating the thrust ring tool counterclockwise.
(6) Remove the adjusting screw. At this time the scale piece will also be
removed.
(7) Setting the stop plate to face upward, lightly tap on the side of the tube to
remove the stop plate by dropping it inside of the tube.
(8) Pull out the main spring and the seat while tilting the tube.
94
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08.12.4 1:15:03 AM
Chapter
7-2
Figure 7-8. Ratchet spring position

Head saw
Ratchet spring
(1) Insert the head saw axis part back into the hole of the head of the
head.
(2) Install the ratchet springs between the ratchet and the head saws
so that the springs small diameters are touching the head saws. (Be
careful that the ratchet springs do not spring out.)
(3) Insert the ratchet assembly while pressing down on the head saw.
(4) Install the head cover, centering the hole over the ratchet.
(5) Place some screw adhesive on a small plate and apply a small quantity
into the hole of the head cover. (Be careful not to get the adhesive on
the inside parts.)
(6) Tighten the flat head screw (Phillips or hexagonal), using a Phillips
(plus) screwdriver or hexagon key.
b) Reassembling the main spring parts
(1) Insert the seat into the tube after applying Evertorque lubricant (P.407)
to the joining surface of the seat inside the tube.
(2) Insert the main spring to the tube.
(3)Insert the axis part of the stop plate to the hole of the tube from the
inside of the tube. (At this time, the lengthwise direction seen from the
axis part should be on the cap side.)
(4)Insert the scale assembly, matching the groove of the scale assembly to
the stop plate.
(5) Turn the thrustring tool clockwise to screw the thrustring into the
specified position.
(6) Tighten the thrustring screw to the specified torque. (refer to P.99 Table
7-5)
(7) Insert the supplemental graduation seat inside the rubber handle.(1.5N4
to 140N)
(8) Apply adhesive to the tube, and insert the rubber handle. (1.5N4 to
140N)
(9) Matching the cap with the tube hole, insert the cap pin and calk it.
Figure 7-9
Plate, stop
Seat
BReassembling a) Reassembling the ratchet part
(200N, 280N)
Spring, main
Ball, steel
Piece, scale
Washer, nylon
Thrustring
Rubber handle
Cap
Technical Data
94-95jcs3.indd 2
95
08.12.4 1:15:05 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2

cReassembling the head part
(1)Apply grease to both pits of the head end part and put a steel ball in
each pit, respectively.
(2)Attach the toggle with the toggle pin to the groove at the end of the
head and then connect the toggle to the thruster. At this time, apply
adequate Evertorque lubricant (P.407) to the pin holes.
(3)Apply Evertorque lubricant to the roller groove of the thruster, and
install the roller bushing with the roller pin inserted.
(4)Install the head assembly into the tube of part b) by aligning the
square drive with the flat part of the tube (or the side with the serial
number) and inserting from the thruster side.
(5)Set the tube upright and use the resistance of the table to press the
thruster axis part into the hole of the seat.
(6)Insert the head into the tube and insert the head pin by matching it
(7)Confirm that the thruster is in proper contact with the seat by
Figure 7-10
Head
Ball, Steel
Pin, toggle
Pin, toggle
Ball, Steel
Roller
Toggle
Thruster
96
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08.12.4 0:20:50 AM
CTorque Adjustment
Chapter
7-2
(1) Insert the adjusting tool (Table 7-4) into the hexagonal hole with pin
at the end of the wrench main unit.
(2) Set the torque wrench on a tester, apply loading, and read the torque
when the toggle operates. Adjust the setting torque by turning the
adjusting screw, and repeat several times until the value comes close
to the torque setting that you want to achieve.
(3) Then inspect the set torque value with the tester three times or more
to confirm that the torque value has become stable.
Table 7-4. Adjusting tools for QSP3

Torque wrench model
QSP4
Adjusting tool
Catalog No.
Tip shapemm
Hex Bore Depth
QSP25N3 / CSP
931
2.5 1.5 6
QSP50N3 280N3 / CSP
930
4 2.5 8
Technical Data
96-97jcs3.indd 2
97
08.12.4 0:20:54 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2
(3) SP, QSP (6N, 12N, 420N) models
A: Disassembling a) Disassembling the head part
(1) Pull out the head pin from the tube by removing the calking with a file
orgrinder and tapping the pin with a punch.
(2) Remove the head assembly from the tube. At this time, the toggle,
thruster, androller, which are connected to the head end part by the
toggle pins, are also removed from the tube.
(3) When the two toggle pins linking the head assembly are removed, the
head assembly can be separated into the head, toggle, thruster and
roller.
b) Disassembling the ratchet part
Follow the same procedure as QL model.
c) Disassembling the main spring part
(1) Remove the cap by turning it counterclockwise using the thrustring tool
(P.99 Table 7-5).
(2) Loosen the thrustring screw with a hexagon wrench.
(3) Remove the thrustring by turning it counterclockwise with the thrustring
tool.
(4) Pull out the thrustring center, the steel balls, the spring seat, the main
spring and the seat.
B: Reassembling a) Reassembling the main spring part
(1) Apply Evertorque lubricant (P.407) to the seat on the inside diameter of
the tube and insert the seat.
(2) Insert the main spring into the tube.
(3) Apply grease to the spring seat, set the specified number of steel balls
and insert the thrustring center. (At this time, keep the tube level and be
careful that the spring does not drop out.)
(4) Assemble the thrustring by turning it clockwise with the thrustring tool.
(5) Tighten the thrustring screw with a hexagon key.
Figure 7-11. Detailed illustration for QSP torque adjustment

Tube
Thrustring screw
98
98-99jcs3.indd 1
a2 Thrustring screw
Tightening Torque T
d1
Thrustring tool
Thrustring
Cap
a1
d2
a2
08.12.4 0:11:51 AM
Chapter
7-2
b) Reassembling the head part ((1) - (3) are for QSP only)
(1) Apply grease to both pits of the head end part and put a steel
ball in each pit, respectively.
(2) Attach the toggle with the toggle pin to the groove at the end of
the head and then connect the toggle to the thruster. At this time,
apply adequate Evertorque lubricant (P.407) to the pin holes.
(3) Apply Evertorque lubricant to the roller groove of the thruster,
and insert the roller bushing with the roller pin inserted.
(4 ) Install the complete head assembly into the tube from the
thruster side.
(5) Set the tube upright and use the resistance of the table to
press the thruster axis part into the hole of the seat.
(6) Insert the head into the tube and insert the head pin by matching it
(7) Confirm that the thruster is in proper contact with the seat by
C: Torque Adjustment (1) Set the wrench on a torque wrench tester, apply loading, and
read the torque when the toggle operates. Adjust the setting
torque by turning the thrustring with the thrustring tool, and
repeat several times until the value comes close to the torque
setting you want to achieve.
(2) Then inspect the set torque value with the tester three times or
more to confirm that the torque value has become stable, and
tighten the thrustring screw with the specified torque. (P.99
Table 7-5)
(3) Tighten the cap by turning it clockwise using the thrustring tool.
Table 7-5. Torque adjustment for SP and QSP models

Torque wrench model name
SP
SP8N,19N
SP38N, 67N
QSP
QSP6N / CSP
QSP12N / CSP
Thrustring tool
No.
A-1
Catalog
No.
310
A-2
311
A-3
312
SP120N 220N
A-4
313
SP310N
A-5
314
A-6
315
SP420N560N
QSP420N / CSP
Thrustring screw
Thrustring
Cap
a1 / d1
a2 / d2
6.8 / 2
6.8 / 2.2
Width across
heads
B[mm]
Tightening
Torque
T[Nm]
1.5
0.5
9 / 2.5
9 / 3.2
2.0
12 / 3
12 / 3.2
16 / 3
16 / 3.2
3.0
18 / 3
18 / 3.2
20 / 3
20 / 3.2
[mm]
[mm]
Technical Data
98-99jcs3.indd 2
99
08.12.4 0:11:52 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-2

(4) DB model
A: Disassembling the dial gauge
Figure 7-12
Cover back Main body
Thrustring Tool
Cover back
B: Reassembling the dial gauge

Figure 7-13
Window
Bracket
Dial gauge
assembly
Protector
Main body
Dial bar
Sector pin
Dial bar
100
100-101jcs3.indd 1
(1) Rotate and remove the back cover with the thrustring tool (P.99
Table 7-5)
(2) Remove the protector cover. (DB1.5N4 to DB280N)
(3) Set the notched part of the glass plate so that it is parallel with the
tube.
(4) Hold the body in a vice, insert the special tool (P.407) between the
protector and the dial gauge assembly and pry off the glass plate.
(5) Pull off the needle using the special tool.
(6) Take off the scale plate.
(7) Take off the spring plate.
(8) Loosen the two M3 screws with a Phillips screwdriver.
(9) Lift up the dial gauge assembly and take off the sector pin of the
dial gauge assembly from the groove of the dial bar while
confirming using the rear window of the main unit.
(10) Take off the bracket from the protector.
(1) Place the bracket back in the center of the main unit protector.
(2) Insert the dial gauge assembly into the main unit window from
above the bracket. Insert the sector pin into the groove of the dial
bar. (Confirm using the round window on the rear side.)
(3) Apply screw adhesive to the screws of the protector.
(4) Match the positions of the dial gauge assembly and the protector
and tighten using the two M3 screws. (tightening torque 0.6 [Nm])
At this time, check the smooth rotation of the bracket.
(5) Attach the spring plate.
( 6 ) Match the center hole of the scale plate with the dial gauge
assembly axis, and assemble while aligning the bracket projections
with the groove on the outside circumference of the scale plate.
(7) Positioning the square drive of the main unit to the left and keeping
it facing up, install the needle.
(8) Insert the plate glass, matching it with the center of the bracket.
08.12.4 1:07:42 AM
C: DB Adjustment
Figure 7-14
Compressed sector
Left
Standard sector
Right
Enlarged sector
Chapter
7-2
(1) Remove the back cover using the thrustring tool. (P.99)
(2) Set the torque wrench in the tester so that a counterclockwise torque
will be applied, and apply preloading. (Tester should carry this out in
RUN mode.)
(3) Release the preloading, and carry out zero adjustment both of the
tester and torque wrench.
(4) Again, set the torque wrench in the tester so that a counterclockwise
torque will be applied, and apply loading up to the torque wrench
maximum specified value. Read the value on the tester. ( Tester
should carry this out in RUN mode.)
(5) In the case where there is a discrepancy between the tester value
and the torque wrench indicated value: When the tester value is
lower than the torque wrench indicated value, the sector should be
widened.When the tester value is higher than the torque wrench
indicated value, the sector should be compressed.
(6) Repeat procedures (4) and (5) until the values are within the accuracy
range.
(7) Set the torque wrench in the tester so that a clockwise torque will be
applied, and apply preloading. (Tester should carry this out in RUN
mode.)
(8) Release the preloading, and carry out zero adjustment both of the
tester and torque wrench.
(9) Again, set the torque wrench in the tester so that a clockwise torque
will be applied, and apply loading up to the torque wrench maximum
specified value. Read the value on the tester. (Tester should carry
this out in RUN mode.)
(10) In the case where there is a discrepancy between the tester value and
the torque wrench indicated value: When the tester value is lower
than the torque wrench indicated value, the sector should be
(11) widened.When the tester value is higher than the torque wrench
indicated value, the sector should be compressed.
Repeat procedures ( 9 ) and ( 10 ) until the values are within the
accuracy range.
(12) Install the back cover to the main unit rear window.
Technical Data
100-101jcs3.indd 2
101
08.12.4 1:07:44 AM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-3
7-3. Parts List

(1) QL model
102
102-103JCS3.indd 1
08.12.3 11:53:40 PM
PART NAME
OTY
HEAD
COVER, HEAD
LEVER, RATCHET
2
4
6
SAW, HEAD
CAM
SPRING, RATCHET
RATCHET, ASSEMBLY
SPRING, BALL
BALL, STEEL
10
SCREW, FLAT, HEAD
12
14
11
13
15
QL140N4
QL200N4
QL280N
02T26243
03T26243
01T48017
05T50449
02T48017
07T50449
02T03361
03T03361
01T48020
04T03361
04T03361
05T50694
1
2
1
1
1
00T16061C
07000051
02T06494
00T48012A
00T16061W
07000061
02T03405
00T48012B
03T06494
05T04762
12T03405
00T50507B
07000071
04T06494
00T35308E
00T35308F
05T10339
01T10339
03T10339
03T05034
PIN, TOGGLE
SEAT
LOCKER
SPRING, MAIN
PIN, HEAD
1
1
1
26
SCREW, THRUST RING
SCREW
BALL, STEEL
06T50099
02T37432
06T05035
06T04995
06T05077
01T03420
33
WASHER, NYLON
35
COVER, SCALE
BALL, STEEL
05T05077
06T09483
05T09483
01T50365
01T50366
01T09905
0703 / 321
02T50320
03T50320
01T50538
02T50538
36
COVER, SUP, GRADUATION
01T50267
02T50267
38
SEAT, SPRING
01T46004
03T05035
03T50121
09T03924
04T05077
02T03420
07001 / 81
WASHER
HANDLE
05T37432
04T04995
02T05188
0703 / 321
01T50539
01T48019
02T46004
01T50367
07000031
050030084
01T12404
01T50368
07000031
04T50320
02T50539
03T50538
03T50267
03T46004
01T48014
00T50106B
01T50659
02T48019
01T37556
05T37346
03T04995
03T05077
03T03420
01005020607
04T09483
01T09906
02T37240
03T50099
01004015607
04T05188
01T09904
05T04995
01003012607
PLATE, SCALE
04T03924
07T50410
03T12843
04T50122
01T12405
09T48019
04T37432
01T05030
03T50121
08T50099
05T05031
04T50121
PIECE, SCALE
31
05T05035
08T06731
00T50104B
050020074
03T37432
05T50410
00T50102B
SEAT, SUP, GRADUATION
05T50099
02T50100
PIN, SPRING
29
15T50410
11T03405
00T35308C
37
01T03405
04T04762
07T50448
00T35308B
TUBE, NYLON
34
05T03405
02T48013
24
32
00T16061B
03T04762
05T50448
ROLLER
TOGGLE
PLATE, STOP
30
06T03405
01T48013
05T12843
22
28
02T04762
03T03360
06T12843
SCREW, ADJUSTING
27
02T03360
20
25
THRUSTER
GRADUATION, SUP
23
QL100N4
03T50410
18
21
QL50N
02T10312
RING, THRUST
19
QL25N
TUBE
16
17
PART No.
7-3
01T45879
01T05188
07001 / 81
03T09483
01T50548
01T50663
01T37555
01T50370
07001 / 81
05T50320
03T50539
04T50538
04T50267
04T46004
01T48015
05T46004
01T45984
Technical Data
102-103JCS3.indd 2
No.
Chapter
103
08.12.3 11:53:42 PM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-3
7-3. Parts List

2DB model
DB
12
5
15
9
11
10
3
14
8
7
16
104
104-105JCS3.indd 1
13
08.12.3 11:54:04 PM
NO.
PART NAME
OTY
TUBE ASSEMBLY
16
SPRING, PLATE
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
15
S-SINDI, ASSEMBLY
DAL GAUGE ASSEMBLY
PLATE, GLASS
COVER, BACK
SPRING, BALL
3
5
7
NEEDLE
RIVET
BALL, STEEL
SCREW, FLAT HEAD
11
COVER, HEAD
10
BRACKET
12
COVER, PROTECTOR
14
PLATE, SCALE
13
GRIP
Note: Used for "non memory-pointer" model only.
DB25N
PART No.
DB100N
7-3
DB200N
DB280N
00T38056A
00T12088A
01T28398
06002004014
01T08491
07000051
07000061
02T06494
03T06494
01003006202
01T12087
01T28421
01T50383
01T50384
01T28423
01T50174
01T28410
01T28409
01T28406
01T28407
01T50193
02T50193
03T50193
04T50193
03T08172
00T07741A
DB50N
Chapter
07000071
04T06494
01T28424
01T28408
04T28663
S
00T16065F
Technical Data
104-105JCS3.indd 2
105
08.12.3 11:54:06 PM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-4
7-4. Cross-section Drawings

HAT
AC
106
106-107e_cs3.indd 1
08.12.3 11:54:31 PM
7-4
NTDRNTD
LTDRTD
Chapter
FTD2-S
Technical Data
106-107e_cs3.indd 2
107
08.12.3 11:54:34 PM
TECHNICAL DATA
TECHNICAL DATA
Chapter
7-4
7-4. Cross-section Drawings

QL4
MPQL
108
108-109e_cs3.indd 1
08.12.3 11:55:00 PM
Chapter
7-4
SP
DB
Technical Data
108-109e_cs3.indd 2
109
08.12.3 11:55:02 PM

Tohnichi Maintenance of Torque Tools

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Tohnichi Maintenance of Torque Tools

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TECHNICAL DATA

7. Maintenance of Torque Tools

(1) Adjustment methods for torque tools 88

(1) QL model 102

Cross-section drawings 106

TOHNICHI TORQUE HANDBOOK Vol.7

About adjusting and special tools

Adjusting tool for LTD / RTD models

Thrustring tool for SP models

Used for torque adjustment (zero

Used for torque adjustment or disassembly

Adjusting tool for QSP3 models

Adjusting tool for DB models

Used for torque adjustment of QSP3

Used for torque adjustment of dial indicating

Maintenance of Torque Tools

7-1. Adjustment Methods

Zero point correction

usually made at the zero point or at the minimum scale value.

Figure 7-1. Adjustment figure

Adjusting procedures for adjustable type torque tools

Adjusting procedures for indicating type torque tools

Zero Point Correction

Beam type torque wrench

Scale plate replacement

Dial indicating torque wrench

Adjustable torque wrench

QL, PQL, QLE, CL, CLE

Dial indicating torque

Needle or spring bracket

LTD, RTD, AMLD,

Zero adjusting screw or

BMLD, AMRD, BMRD

U, ME, AME, AP, AUR, DCME

Adjustable torque screwdriver

Torque adjusting screw

TOHNICHI TORQUE HANDBOOK Vol.7

Maintenance of Torque Tools Chapter

(2) Adjustment of adjustable type torque screwdrivers

Zero point adjustment

Rate of torque change (V)

Rate of torque change ( I )

Adjustment method for adjustable type torque screwdrivers

Zero adjusting screw

Number of turns ofthe

IAmount of torque change

Since 360 0.5 = 180,

Since 360 0.13 = 47, you

Measured torque T0 280cNm 154

Figure 7-2. Detailed illustration of parts during adjustment

Maintenance of Torque Tools

Maintenance of Torque Tools

7-2. Procedure for Disassembly, Reassembly and Torque Adjustment

a) Disassembling the head part

(1) Loosen the locker, and turn the supplemental graduation

b) Disassembling the ratchet part

(1) Remove the flat head screw (Phillips or hexagonal), using a

c) Disassembling the supplemental graduation,

(1) Remove the spring pin using pliers.

TOHNICHI TORQUE HANDBOOK Vol.7

Maintenance of Torque Tools

Figure 7-4. Ratchet spring

a) Reassembling the ratchet part

b) Reassembling the main spring part

c) Disassembling the supplemental graduation,