You are on page 1of 20

RC, RCV

Type series booklet


CTI-2300/01 [02-2012]

Helical gear pumps

1.

Fields of Application

3.

RC pumps are used for pumping viscous and with lubricating


properties liquids without solids in applications such as:

2.

Marine industry: motor lubrication, fuel feed, fuel


transfer and lub-oil transfer.

Oil: mineral and vegetable oils, oil derivates,


greases and additives

Petrochemical industry: liquid polymers, viscous


solvents, emulsions, adhesives, fuel oil, diesel oil

Chemical industry: liquid soap paste, soya oil,


glycerine,..

Paint and lacquer industry: binders, colouring


matters, solvents, textile dyes

Operating Data

Capacity, max.
Head, max.

Design

Double-gear pump, self-priming (1), with in line suction and


discharge. Pump casing with adjustable automatic relief
bypass valve.
Three types:
Horizontal (sizes from R1 to R4)
-

Vertical (sizes from R1 to R4)

Close coupled (sizes RC-00 and RC-01)

Close coupled

Horizontal

Vertical (RCV)

(1) with siphon type pipe installation


3

m /h

50 Hz
78

60 Hz
94

100

100

C
80
80
Operating temp., max.
bar
10
10
Operating pressure, max.
1800
rpm
1500
Operating speed, max.
For any specific application beyond these limits, please consult
KSB ITUR. All data given in this document are for fully standard
construction

4.

Designation
RC V - 2

R D

Series
Vertical version
*DN discharge nozzle []
R: If there are ballbearings
D: If there is extra gear length
*Except RC-00 which has a nozzle of and and RC-2 / RCV-2 with 1
nozzle

RC, RCV
5. Materials

6.4 Coupling
Material Variant
00

(1)
(2)
(3)
(4)
(5)

Part Description

REF.

RC00 / RC01

All other
sizes

Pump Casing

101

JL1040 (1)

JL1040 (1)

Cover

160

JL1040 (1)

JL1040 (1)

Shaft(s)

210

F-111 (2)

F-114 (3)

Gear

870

F-158 (4)

F-115 (5)

Grey cast iron to EN 1561 = GJL-250


Carbon steel C15
Carbon steel C45
EN 10084:1998 18CrMo4
Nr. Werkstoff 1.0505

Flexible, rubber plug type coupling for all pump sizes, except
for RC-00 and RC-01, that are close coupled type.

Coupling guard: Metallic protections are supplied as


standard.
6.5 Base Plate
The horizontal pumps, from RC-1 to RC-4R sizes, can be
supplied on a base plate or bare shaft.
Base plate: of steel, welded or U-rails for complete unit (pump
and motor).

6.6 Safety valve


All the pumps include an adjustable bypass valve for internal
safety.

6. Components

Direction of rotation

6.1 Shaft seal


Mechanical seal is supplied as standard for biggest sizes. For
RC-00 and RC-01- shaft seal is by means of several lip seals.

Fixed as standard. If customer wants to change the direction


of rotation of the gears and thus the the direction of pumped
fluid, contact KSB ITUR for feasibility since modifications to
standard configuration pump must be carried out.

6.2 Driv e

7. Certification

IEC frame electric motor.

Certified quality management according to ISO-9001

6.3 Bearings / Lubrication


The RC-00 and RC-01 size pumps do not have independent
friction bearing bushes and its upper shaft supports on the
motor bearings.
In the models RC-1, RC1 and RC2, the shafts and gears
are supported by removable friction bearings housed in the
side covers.
On the models RC-2R, RC2RD, RC3R and RC4R, they
are supported by ball bearings, housed in the intermediate
support.
In all cases the bearings are lubricated by the pumped fluid..

RC, RCV
8.

Selection Charts RC

RC, RCV
9.

Benefits at a Glance
RC-00, RC-01

Lip seals
shaft seal

Easy motor mounting without


coupling, to the shaft of the
motor.

used as

A
B

A
Standard motor.
Little space required
thanks
to
close
coupled design.

A-A

Suction and discharge connection,


in line.

B-B

Adjustable by pass
safety valve. In case
of
overpressure,
liquid flows back to
the suction.

RC, RCV
RC-1, RC-1

Vented seal chamber


to avoid gas traps

Adjustable by pass
safety valve. In case
of
overpressure,
liquid flows back to
the suction.
Renewable fluid lubricated
plain bearings.
Mechanical seal used
as shaft seal

Internal
forced
lubricating
system
for plain bearings.

RC-2
Internal
forced
lubricating
system
for plain bearings.

Vented seal chamber


to avoid gas traps

Adjustable by pass
safety valve. In case
of
overpressure,
liquid flows back to
the suction.
Fluid
renewable
bearings.

lubricated
plain

Mechanical seal used


as shaft seal

RC, RCV
RC-2R, RC-2RD, RC-3R, RC-4R
Adjustable by pass
safety valve. In case
of
overpressure,
liquid flows back to
the suction.
Bearings,
lubricated by
pumped fluid.

Suction and discharge connection,


in line.

Over dimensioned ball


bearings for reliable
long service

are
the

RC, RCV
10. Technical data
PUMP SIZES RC-RCV (1)
Units

RC-00 (2)

RC-01 (2)

RC-1

RC-1

RC-2

RC-2R

RC-2RD

RC-3R

RC-4R

69,35
12
6
76
18,40

104,8
12
6
76
18,40

126,8
12
7,5
104
30,4

186,8
12
7,5
104
30,4

43
35
28

43
35
28

55
50
42

55
50
42

General
Maximum working pressure
Fluid viscosity
Pressure relief valve
Pressure relief valve setting
Gear type
Gear length
Number of teeth
Modulo
Primitive
Angle

bar
cSt

mm
Z
Mn
mm

14
11
2
26
30

28
11
2,50
31,2
15,30

38
11
4
50,82
30

See individual curve


YES
Pn+1bar
Helical
51
64
11
11
5
5
61
61
25,37
25,37

10

Under gear
Under bearings
At coupling

mm
mm
mm

12
12
---

14
14
---

18
18 / 22
18

22
18 / 25
22

---

---

---

---

---

18

bar

Shaft
22
22
20

Bearings
Ball bearings
Motor frame
Drive rating
Shaft seal
Type
Size

Lip Seal
mm

---

--See point 12
Consult KSB ITUR

4x6207

Single Mechanical Seal Acc. to EN 12756 (DIN 24960)


22
20
28
28

4x6210

42

42

(1) General standard data. Can be modified in particular cases.


(2) Not available in RCV type

RC, RCV
11. Cross-sectional drawings

RC-00, RC-01

Part

Description

101
160
161
210
320
400
411
412
420
433
471
484
504
545
554
731
750
751
752
753
755
756
757
800
870
900
901
902
903
904
914
920
932
940

Pump casing
Cover
Pump cover
Shaft
Bearing
Gasket
Circular gasket
O'ring
Lip seal
Mechanical seal
Mechanical seal cover
Fixing washer
Spacer ring
Friction bearing bush
Flat washer
Racord
Protector cup
Valve body
Valve seat
Valve shutter
Valve pin
Valve spring
Valve turnbuckle
Motor
Gear
Screw
Hexagon head screw
Bolt
Plug
Setscrew
Allen screw
Nut
Circlip
Key

Sectional No. C-1329


914.1 400

870.1 940

420

904

914.2

800

A
B

B
A
161

210.2 870.2 101

932

210.1
412
750

753

757
755

A-A

RC-1, RC-1
Sectional No. C-1330

756
B-B

RC, RCV
RC-2
Sectional No. C-1331
554
750

757 400.3

756

753

752

870.1
901

160

161

400.1
101

210.2

940.2

400.2
210.1

471

932

914

411
903
545.1 400.4 870.2

940.1

545.2

484

433

RC-2R, RC-2RD, RC-3R, RC-4R


Sectional No. C-1332

RC, RCV
12. Dimensions
RC-00, RC-01

RC-00 & RC-01 PUMPS


Pump
Size

Motor Frame

RC-00

71 (50 & 60 Hz)


80 (60 Hz)
80 (50 & 60 Hz)

RC-01

10

90 (60 Hz)

DNs DNd Weight


(kg)

3/4"

3/4"

13

77

1"

1"

18

b1

b2

L1

L2

145 112 132


58
106 90
100
163 125 150
155 67 389 118 100
163 125 150
171 64,5 405 118 100
85
100
180 140 165
181 74,5 462 143 125

L3

45
10 10
50
50
10 10
56

RC, RCV
RC-1, RC-1 BARE SHAFTS PUMP

RC-1 & RC-1 1/2 BARE SHAFT PUMPS


Pump
Size

DNs

DNd

Weight
(kg)

RC-1

1"

1"

220

76

144

10

18

32

75

190

142

11

100

74

94

55

105

125

75

26

21

RC-1 1/2

1 1/2"

1 1/2"

14

278

102

176

14

22

32

76

220

173

12

132

61

120

52

120

170

102

23

25

RC-1, RC-1 GROUPS WITH MOTOR

RC-1 & RC-1 1/2 GROUPS WITH MOTOR


Pump
Size

RC-1

RC-1 1/2

Motor
Frame
71
80
90
100
112
71
80
90
100
112
132

b1

b2

260

300

76
320

360

260

300

102
320

360

400

440

c
240
274
331
372
393
240
274
331
372
393
453

50

220

50

278

h2

h3

140

165

L1

L2

L3

500

300

100

94
145
157

170
182

167

197

172

202

620

390

115

600

400

100

620

390

115

750

500

125

120

L5

48

18

64

18

11

RC, RCV
RC-2 BARE SHAFT PUMP

RC-2 BARE SHAFT PUMPS


Pump
Size

DNs

RC-2

1 1/2" 1 1/2"

DNd

Weight
(kg)

27

432

278

154

14,5

20

38

105

195

191

14

132

166

70

62

108

142

101,5

45

22,5

RC-2 GROUP WITH MOTOR

RC-2 GROUP WITH MOTOR


Pump
Size

RC-2

12

Motor
Frame
71
80
90
100
112
132

278

b1

b2

320

360

400

440

240
274
331
372
393
453

50

432

h2

h3

166,5

197

171,5

202

166

L1

L2

L3

620

390

115

750

500

125

L5

61

18

RC, RCV
RC-2R, 2RD, 3R, 4R BARE SHAFT PUMPS

RC-2R, 2RD, 3R, 4R BARE SHAFT PUMPS


Pump
Size
RC-2R

DNs DNd
50

50

Weight
(kg)
62

380 130 250

50

50

75

415 148 267

RC-3R

80

80

105

487 177 310

31

335
28 120 170

RC-2RD

352 20 200 108 356 190 250 290 162


353

18
420
42 170 220
RC-4R

100

100

140

547 207 340

458 23 250 102 420 180 245 290 198 45,1 12


450

13

RC, RCV
RC-2R, 2RD,3R,4R GROUPS WITH MOTOR

Pump
Size

RC-2R

RC-2RD

RC-3R

RC-4R

14

Motor
Frame
71
80
90
100
112
132
160
71
80
90
100
112
132
160
71
80
90
100
112
132
160
180
200
225
71
80
90
100
112
132
160
180
200
225
250

RC-2R, 2RD,3R,4R GROUPS WITH MOTOR


a

130

148

B1

400

B2

440

400

440

430

470

400

440

177
430

470

480
580

520
620

430

470

207

480
580

520
620

c
240
274
331
372
393
453
588
240
274
331
372
393
453
588
240
274
331
372
393
453
588
712
770
806
240
274
331
372
393
453
588
712
770
806
887

H22

H3

50

380

227

265

356

50

415

50

227

263

265

L1

L2

750

500

850

600

750

500

356

L3

L5

125

105

18

106

18

130

18

125

850
1000

600
700

150

850

600

125

315

487

6
420
1000

700
800
740

700

85

298

350

1100
1240

50

263

315

1000

150
30

250

6
150

547

85

420

298
303

350
355

130

1100

800

1240

740

18

30
250

RC, RCV
RCV-1, 1 ,2 GROUP WITH MOTOR

RCV-1, 1 , 2 GROUP WITH MOTOR


Pump Size

DNs

DNd

RCV-1

1"

1"

RCV-1 1/2

1 1/2"

1 1/2"

RCV-2

1 1/2"

1 1/2"

Motor
Frame
71
80
90
100
112
71
80
90
100
112
132
71
80
90
100
112
132

A1

B1

250

210

310

280

312

270

355

312

312

270

355

312

C
240
274
331
372
393
240
274
331
372
393
453
453
393
372
331
274
240

25

400

30

577

30,5

577

H1
223
213
203
193
193
368
358
348
338
338
318
390
380
370
360
360
340

14

28

14

28

14

28

15

RC, RCV
RCV-2R, 2RD, 3R, 4R GROUPS WITH MOTOR

RCV-2R, 2RD, 3R, 4R GROUPS WITH MOTOR


Pump
Size

16

DNs DNd

RCV-2R

50

50

RCV-2RD

50

50

RCV-3R

80

80

RCV-4R

100 100

Motor frame
Frame
71

80
90
100
112
132
160
180
71
80
90
100
112
132
160
180
71
80
90
100
112
132
160
180
200
225
71
80
90
100
112
132
160
180
200
225

A1

A2

B1

400

175

85

397

350

400

175

85

397

350

470

210

470

420

470

210

470

420

240
274
331
372
393
453
588
712
240
274
331
372
393
453
588
712
240
274
331
372
393
453
588
712
770
806
240
274
331
372
393
453
588
712
770
806

38

700

38

700

52

750

52

750

H1

417
407
397
387
387
367
337
337
400
390
380
370
370
350
320
320
407
397
387
377
377
357
327
327
327
297
377
367
357
347
347
327
297
297
297
267

16

40

16

40

16

40

16

40

RC, RCV
13. Coating
1 coat of 40 microns thickness of blue RAL 5010 paint. Painted surface maximum temperature 70 C.

14. Recommended spare parts stock for two years continuous operation
Description

Part
Number

Number of pumps (including standby pumps)

--433

Gasket (set)
Mechanical seal (1)

2
2

3
3

4
4

5
5

6
6

7
7

10 and
more
90%
90%

320
420
545
--756
870
932
940

Ball bearing (set) (2)


Lip seal (set)
Friction bearing bush (set) (3)
Coupling flexible (set)
Valve spring
Gear (set)
Circlip (set)
Key (set)

1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2

2
2
2
2
2
2
2
2

2
2
3
2
2
2
2
2

3
3
4
3
3
3
3
3

30%
30%
50%
30%
30%
30%
30%
30%

210
---

Shaft (set)
Coupling

1
1

1
1

2
2

2
2

2
2

3
3

30%
30%

Complete pressure relief valve

30%

---

1-2

6-7

8-9

(1) Only pump sizes: RC-1, 1 , 2, 2R, 2RD, 3R, 4R


(2) Only pump sizes: RC-2R. 2RD. 3R. 4R
(3) Only pump sizes: RC-1, 1

15.

Noise rpm curves for RC-3R and RC-4R pumps

Valid noise values for pumps without cavitation in test bay, with 155 cst oil and free of air or any other gases.

Noise graphics for RC-3R pumps

RC-3R 1000rpm

RC-3R 1200rpm

90

db

85
db

15.1

80
75
70
0

5
P bar

10

92
90
88
86
84
82
80
78
0

10

P bar

17

RC, RCV

RC-3R 1800rpm

98

103

93

98

88

93

db

db

RC-3R 1500rpm

88

83

83

78

78

10

P bar

10

P bar

15.2 Noise graphics for RC-4R pumps

RC-4 R 1200 rpm

95
90
85
80
75

db

db

RC-4 R 1000 rpm

100
95
90
85
80
75

10

P bar

RC-4 R 1800 rpm


105

105
95
85
75

db

db

10

P bar

RC-4 R 1500 rpm

95
85

5
P bar

18

10

5
P bar

10

RC, RCV

This page has deliberately been left blank on purpose

19

CTI-2300/01 [02/2012]

Subject to technical modifications without prior notice

RC, RCV

KSB ITUR Spain, S.A.


P.O. Box 41 20800 ZARAUTZ (Gipuzkoa) Spain
Tel.: +34 943 899 899 Fax +34 943 130 710
www.ksb-itur.es