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powd er an d particle processing

Solid pre-crushers

PROCESS TECHNOLOGIESFORTOMORROW SM

Always the right design


For any material

Alpine Plant Construction


and Service for Solution of
Profitable Features

Numerous Designs

Your TASK

Alpine cam- and safety crushers are

lf the normal design of our crushers

Alpine plans and constructs comple-

extremely solid and uncomplicated. The

does not match the material being pro-

te large-scale processing plants in the

design meets all requirements within

cessed or to a mode of operation parti-

field of mechanical processing tech-

hard continuous operation. The drive

cularly required, every machine will be

nology for every branch of industry,

by means of driven plate as well as the

modified with reference to the relative

acting as the main contracting com-

staggered crushing elements of the

task. This applies with regard to desired

pany. We also establish proposals for

cam- and safety breaker, of which inter-

materials, solidity of construction (shock

machines being built into already

lock only a few are actually crushing at

pressure-proof), sealing of shaft passa-

existing plants. A well trained staff of

any time, ensure a uniform and smooth

ge through the housing, type of drive,

experts

operation. This is particularly impor-

etc. We are known for flexible adaption

gained over many years will be at your

tant when feeding is irregular. In this

to our customers' requests. Even with

disposal for any assembly and con-

respect out-standingly high throughput

most difficult process solutions.

version. We offer a world-wide service

with

thorough

experience

rates are attained with minimum drive

for the solution of customers' problems

capacities.

that can hardly be excelled by any other

All Alpine breakers may be considered as

company within the scope of our activi-

low-speed machines, which will deliver

ties. Turn our experience, flexibility and

economic advantages. Thus the crushers

creativity to your profit. Alpine will help

work with a minimum air throughput;

you to outclass your competitors.

therefore additional expensive dedusting units are not required. Minimum


abrasion of the crushing tools due to
low-speed operation. Repairs and maintenance works are rare and inexpensive.

1
1 Non-contact labyrinth packing
with rinsing gas sealing for shaft
passages.E

E
H
AxB

Materials e.g.stainless from AlSl


304, AISI 316; spark-proof etc.

2 Non-contact packing gas sealing

as: housing made from bronze;


G

of shaft passages.

E
also material combinations,
such

crushing grate and crushing plates

CxD
I

from brass; crushing shaft made


2
K

CxD
I
E
H

from stainless steel, are usual.


- Shock pressure-proof etc.

SM
PROCESS TECHNOLOGIESFORTOMORROW
E

E
H
AxB

3 Rod packings.

Powder
and
Particle
Processing

Cam Crusher Type 500 DB

UNIVERSAL application

Design

Machine housing in solid cast iron con-

soft to medium-hard materials to a rela-

struction with mounting flange on top

tively uniform particle size in line with the

and bottom. Large inspection cover on the

crushing grate width at high throughputs.

side of the housing to permit cleaning and

For the coarse and preliminary crushing of

E
H
AxB

removal of tramp material. Alternatively


in welded construction. Different construction materials possible, including a ground

CxD
I

finish. OperationI with hot feed material

to 300C. The inside components can be


exchanged without having to dismantle
the housing.

E
H
AxB

The crusher shaftE is supported in ball


bearings designed for grease lubrication.

x
B

A is flanged onto the housThe bearing unit

ing outside the crushing chamber for easy


exchange. The bearing housing is sealed

against lubricating grease leakage.

CxD
CxD
I

The heavy-duty crushing cams are made


of robust cast steel with a high wear capac-

CxD

K
K

ity and are staggered


H along the crusher
shaft to ensure smooth running. The crush-

Type DB

500

Examples (grate 12 mm) appr. kg/h

Drive power

kW

Ammonium nitrate

4000

Grate gape

mm

12; 18

Barium nitrate

8000

Speed min-1

200

Borax

9000

Weight

280

Boron carbide

4000

Dimensions A x B mm

467 x 297

Caramel

3000

480 x 350

Clods of varnish

2500

E mm

843

Dog biscuits

1500

F mm

360

Ferrite agglomerates

3500

325

Gelatine sheets

2500

530

Lead sulphate

9000

540

Oxalic acid

4000

K mm

470

Pigments

5000

L mm

160

Porcini

C x D mm

G mm
H mm

kg

mm

Potassium nitrate

400
12000

Resins

2500

Rock salt

9000

Sodium sulphite

6000

Sulfamide acid

600

Titanium dioxide

4500

Urea

4000

ing cams can be exchanged singly and can


be used on both sides, whereby it is not
necessary to remove the beaters. All that it
needs is to reverse the direction of rotation.
The crushing grate is designed in solid
spheroidised cast iron. lt is inserted from
the top of the machine. Crushing grate
gaps of 12 or 18 mm are available.
Drive:

The

machine-side

is designed as a flywheel.

V-belt

disc

Safety Breaker TyPe 315 SB, 500 SB

UNIVERSAL application
Fine crusher for soft, friable material in

Type

coarse lumps. Used for breaking up and

Scale-up factor

Ammonium carbonate

1500

disintegrating agglomerates. Because the

F = approx.

1.8

Barium metaborone

2500

safety ratchet coupling can detect and

Motor

kW

5.5

Broken biscuits

detain tramp material such as metal and

Grate gap

mm

stones, etc., this machine is often installed

Speed

rpm

200

200

Fluorescent material

in systems designed to process potentially

Weight

kg

120

250

Fungicide agglomerates

7000

explosive dusts upstream of the actual fine

Dimensions A x B mm 315x256 500x256

Glazing material

1500

grinding stage. As a precaution to prevent

Herbal extracts

1250

ignition sources!

E mm

680

1300

F mm

346

375

Lysine

G mm

290

290

Morel mushrooms

H mm

405

600

I mm

415

1020

336

350

Design
Machine housing in cast iron (type 315 SB)
or welded construction (type 500 SB) with
top and bottom mounting flange. Large
inspection cover on the side of the housing

SB

315

500

C x D mm 315x230 500x230

K mm

Examples Type 315 SB approx. kg/h

600

Cobalt carbonate

3700
650

Kieselguhr

500
1200
50

Pot. boron fluoride

10000

Silica

5500

Sodium iodide

1500

E
H
AxB

to permit cleaning and removal of tramp

material.
The crusher shaft is supported in friction
bearings (type 315 SB) or ball bearings (type
500 SB) designed for grease lubrication. The
bearing unit is located outside the crushing
chamber.

CxD
CxD
I

Powerful crushing plates staggered


along the crusher shaft. They are individu-

The individual, robust grate plates are

Drive via V-belt flywheel pulley with safety

ally exchangeable and can be turned to

bolted together with tensioning bolts to

ratchet coupling. If the crusher shaft blocks

permit use on both sides. Material order-

form a compact Ecrushing grate with a

specific: steel; stainless; brass.

5-mm gap width.

because of tramp material,


F an acoustic

H
AxB

alarm is activated.

OMNIPLEX Hammer mill Ha


Omniplex hammer mills make short work


of virtually anything from paper, lumps of limestone

and spices to metal shavings.

Omniplex
63/50 Ha
practical examples for
type 40/32 ha
Material

Aluminium oxide
Amm. sulphate

Screen approx.
mm kg/h
5 BG

2600

1 RH

900

Bones (leached)

6 RH

2200

Brake linings

12 RH

1200

Broken biscuits

5 RH

4000

Cacao press cakes

10 LS

3700

Cacao shells

8 RH

2100

Calcite

8 RH

4000

Carob beans

20 RH

1900

Cayenne pods

6 LS

LS = longitudinal slots
RH = round holes
BG = bar grate

Robust beater units


Simple and trouble-free operation, even

Simple in design and made of top-quality

in heavy-duty continuous operation.

steel, these beater units guarantee low

No matter whether in the laboratory,

operating costs as a result of their long

pilot plant or production, the excellent

service life and favourable prices for

600

price-performance ratio at purchase

spare parts.

Charcoal

2 RH

4500

and the subsequent low wear costs for

Coke

1 LS

550

the simple and low-priced beater units

powerful bar grates and

160

make the Ominiplex one of the most

screens

inexpensive size reduction machines.

Bar grates with adjustable gap widths to

Corn cobs

6 RH

(without grains)
Fly ash from
a drum dryer
4 LS
1500
Gentian roots
20 LS
600
(dried)
Glass

5 RH

7000

Graphite waste

4 RH

300

Hops (10% H2O)


Iron ore (brown)

1 RH

350

20 BG

3500

Kaolin

8 RH

4000

Lead chromate

10 RH

2300

Limestone

8 RH

4500

Lumps of asphalt

8 LS

1000

Lumps of gypsum

10 LS

5500
700

allow passage of the feed material and


screens with different aperture shapes
and widths make optimum adaptation
to any desired material fineness possble,

Omniplex
40/32Ha

be it fine or coarse.

Matured timber

20 BG

Metal shavings

8 RH

300

The type designation indicates the

Nutmeg

10 LS

3500

diameter-to-length ratio of the beater

Paper sacks

5 LS

100

unit. The dimensions are rounded up

Paprika

10 LS

900

or down and are given in cm.

Peanut shells

5 LS

800

Pigs hooves

8 RH

90

Quicklime

5 BG

1200

Salt

1.5 RH

2800

Soya grits

6 LS

6000

Thermosets

5 RH

800

Tree bark

30 RH

750

Wood chips

10 LS

5300

Product line
Hammer mill type Scale-up factor Drive power

W
40/20 Ha

0.65

4 - 15

40/32 Ha

5.5 - 22

63/50 Ha

2.4

11 - 55

80/63 Ha

3.7

22 - 75

PROCESS TECHNOLOGIESFORTOMORROWSM

HOSOKAWA ALPINE Aktiengesellschaft


P. O. Box 10 11 51
86001 Augsburg, Germany
Delivery address:
Peter-Doerfler-Strae 13 - 25
86199 Augsburg, Germany
Tel.:

+49 (0) 821 59 06-0

Fax:

+49 (0) 821 / 57 35 78

E-Mail: mail@alpine.hosokawa.com
www.alpinehosokawa.com

Subject to change without notice.


All information in this brochure is purely
informative and non-binding. Our quotations are
authoritative with regard to orders.

Hosokawa Alpine is a member of the Hosokawa Micron Group, responding


to global needs through emphasis on materials science and engineering. The
Group is an international provider of equipment and technology for powder
and particle processing, plastics processing and confectionery products. The
Group maintains facilities for research, engineering, manufacturing and

Brecher 09.06/1e

service in each of the world's major industrial markets.

Hosokawa Alpine 2006. Printed in Germany.