University of Pune

UNIVERSITY OF PUNE

Structure and Syllabus

FOR

T.E. Automobile Engineering
2012 Course
UNDER FACULTY OF ENGINEERING

EFFECTIVE FROM July 2014

University of Pune
T. E. (Automobile) (2012) Semester – I
(w.e.f. Academic Year 2014-15)
Code

316481
302042
302043
302044

Subject

Teaching Scheme
(Weekly Load in hrs)
Lect.
Tut Pract.

Design of Machine Elements
Heat Transfer*
Theory of Machines-II*

Metrology and Quality Control*
Automotive Electrical and
316482
Electronics
316483 Skill Development
Total of Semester – I

4
4
4
3

-----

2
2
2
2

3

--

2

--

--

2

18

--

12

Examination Scheme (Marks)
Theory
In Sem.
End Sem.
30#
70@
30
70
30
70
30
70

TW

PR

OR

Total

25
----

-50**
---

--50$
50

125
150
150
150

25

--

--

125
50
750

30

70
--

50

--

--

150

350

100

50

100

** Evaluation should be on performance in practical examination and oral based on Term Work and Theory
$Common Oral will be based on both TOM-I and TOM-II term work at end of First Semester of T.E.

T. E. (Automobile) Semester – II
Code

Subject

Numerical Methods and
Optimization*
Design of Engine
316484
Components
316485 Automotive Transmission
Automotive Aerodynamics and
316486
body Engineering
302051 Manufacturing Process-II*
302052 Machine Shop – II*
316487 Seminar
Total of Semester – II
302047

Teaching Scheme
(Weekly Load in hrs)
Lect.
Tut Pract.

Examination Scheme (Marks)
Theory
In Sem
End Sem.

TW

PR

OR

Total

4

--

2

30

70

--

50

--

150

4

--

2

30#

70@

25

--

--

125

4

--

2

30

70

25

50

--

175

3

--

2

30

70

25

--

--

125

3
--18

----

-2
2
12

30

70
--350

-25
-100

---100

--50
50

100
25
50
750

-150

Note:*-Common with mechanical engineering.
Important Notes:1. In-Sem Theory examination will be conducted, approximately after one and half month of the commencement of
each semester
2. In-Sem Theory examination will be based on first three units (10 marks Question from each unit) from
Syllabus and will be conducted by the University of Pune.
3. Total time allotted for In-Sem Theory examination will be 1 hr
4. ( # ) Total time allotted for In-Sem Theory examination (DME and DEC) will be 1 hr 30 min.
5. Total time allotted for End-Sem Theory examination will be 2 hrs 30 min.
6. ( @ ) Total time allotted for End-Sem Theory examination (DME and DEC) will be 3 hrs

torque analysis and design with square and trapezoidal threads.) Unit – II Design of Shafts. Student shall gain design knowledge of the different types of elements used in the machine design process. Student shall gain a thorough understanding of the different types of failure modes and criteria.. stresses in butt and fillet welds. (08 hrs. Cumulative damage in fatigue failures. COURSE OUTCOMES 1. welded joints subjected to bending and torsion. 3. torque requirement for tightening. . Couplings: Flange coupling. shaft design on the basis of strength and torsional rigidity. load life relationship. E. couplings etc. 3. unit bearing pressure. radial clearance and minimum oil film thickness. Thus he shall be able to apply the knowledge of material science in real life usage. bell crank lever. S-N diagram for fatigue loading. Keys and Couplings Shafts: Transmission shaft. Soderberg and Goodman diagrams. Factor of safety. 2. types of welds.S. Design of Cotter joint. He will be conversant with various failure theories and be able to judge which criterion is to be applied in which situation. parallel and transverse fillet welds. eccentrically loaded bolted joint in shear and parallel to axis of bolt. Fasteners. identify and quantify failure modes for mechanical part. and will be able to design these elements for each application. 4 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. Design of spilnes.hand / foot lever . The student shall gain appreciation and understanding of the design function in mechanical Engineering. 4. Knuckle joint.) Unit – III Design of Power Screw. length to diameter ratio. M. Welded Joints: Welding symbols. eccentric load in plane of weld.lever for safety valve. design based on lateral rigidity. Design for finite and infinite life under reverse stresses. curved beams of circular cross section and components subjected to eccentric loading. 30 70 TW PR OR Total 25 -- -- 125 COURSE OBJECTIVES This course “Design of Machine Elements” is designed with the following objectives in mind: 1. (Automobile) Semester – I Design of Machine Elements (316481) Code 316481 Subject Design of Machine Elements Teaching Scheme (Weekly Load in hrs) Lect. Endurance limit. E. Shall be able to choose proper materials to different machine elements depending on their physical and mechanical properties. Impact loading. Use of preferred series. shafts. Basic types of fastenings.g. Design Process. selection of rolling contact bearings form manufacturer‟s catalogue. Levers . Tut Pract. Keys and Splines: Design of Parallel and taper key. A.) Rolling contact Bearing: Static and dynamic load carrying capacities. Notch sensitivity. Standards and codes. Enhancement in proficiency of CAD software for designing Mechanical systems and to generate production drawing Unit – I Design Process and design of Simple Machine elements Machine Design. (08 hrs. (08 hrs. Design of bolted joints under tension. Ability to analyze the stress and strain of mechanical components and understand. code for shaft design. self locking of screw. equivalent bearing load.) Unit – V Sliding contact and Rolling contact Bearing Sliding contact Bearing: Theory of Hydrodynamic lubrication. Endurance strength modifying factors. and design of any type of screw jack.University of Pune T. (08 hrs. 2. Ability to decide optimum design parameters for mechanical systems. selection of bearing life. E. flexible coupling. Stress concentration-causes and remedies. Design considerations. Design of journal bearing. Oldham‟s coupling. Bolted Joints and Welded joints Power Screw and Bolted Joints: Forms of threads. strength of butt.) Unit – IV Design for Fluctuating Loads Fluctuating stresses. mechanism of pressure development in oil film. Service factor. the steps involved in designing and the relation of design activity with manufacturing activity. Selection of sliding contact bearing from manufacturer‟s catalogue. (08 hrs.

“Machine Component Design”. New Delhi.Khurmi And J. types of gears. McGraw Hill Inc. Balveera Reddy. Juvinal. P. A. Design project should be in the form of “design of mechanical system” comprising of machine elements studied in the syllabus. Number of teeth and face width. beam strength equation. Laughlin. Tata McGraw Hill Publications. effective load on gear.S. “Design Data Handbook”. and Jaico Pub.University of Pune Unit – V Design of Gears Classification of gears. velocity factor. E. Six home assignments based on above units. 2. Spotts and T. K. Holowenko and H. wear strength (Buckingham‟s) equation. “Design Data Handbook”. House. Reference Books: 1. Design Data Books: 1. standard gear tooth system. E. V. “Design of Machine Elements”. Schaum‟s Outline Series.S. load concentration factor. Term work shall consist of design projects based on Power Screw which shall consist of two half imperial size (A2) sheets: One involves assembly drawing with part list and other involving drawings of individual components. (one assignment on each unit) Text Book: 1. Chand Publication. 3. G. Coimbatore. R. A design report giving all necessary calculations of design of components and assembly must be submitted in a separate file. New York. . 5. Mahadevan. College of Technology. R. W. Orthwein. West-Pub. J. M. Mischke. “Fundamentals of Machine Components Design”. virtual number of teeth for Helical and spiral gears. “Theory and Problems of Machine Design”. force analysis. K. estimation of module beam and wear strength (Numerical treatment limited to spur and helical gears). Transverse and normal module. “Mechanical Engineering Design”. Term Work: 1. A. 2.K. Shigley and C. G.Gupta S. Shoup. C. B. “Design of Machine Elements”. 2. 4. which consists of manufacturing tolerances. Textbook of “Machine Design” By R. Co. R. John Wiley and Sons. Design data book must be used wherever necessary for selection of components. Bhandari. surface finish symbols and geometric tolerances to make it working drawing. F. 2. C. Prentice Hall International. S. Hall. 3. New Delhi.

students will also learn the phenomena of heat transfer during phase change (boiling and condensation heat transfer). (06 hrs. E. thermal diffusivity.) Forced convection: Dimensionless numbers and their physical significance.) Natural convection: Introduction. 1. local and average heat transfer coefficient. concept of velocity & thermal boundary layers. heat flux boundary condition. Formulate basic equations for heat transfer problems. three dimensional heat conduction equations in cylindrical and spherical coordinates (no derivation) and its reduction to one dimensional form.) Unit – II Heat Generation and Transient Conduction One dimensional steady state heat conduction with heat generation: Heat conduction with uniform heat generation in plane wall. and radiation. (02 hrs.) . (06 hrs. They will also learn the three major modes of heat transfer viz.. In this course. 2. COURSE OUTCOMES 1. radiation boundary condition. 3. composite slab. 3.) Unit – III Boundary Conditions and Extended Surfaces Boundary and initial conditions: Temperature boundary condition. ranging from cooling of microelectronics to design of jet engines and operations of nuclear power plants. (03 hrs. Evaluate the relative contributions of different modes of heat transfer. economic thickness of insulation. Introduction to transient heat analysis using charts. (05 hrs. empirical correlations for external & internal flow for both laminar and turbulent flows. Biot and Fourier number. concept of thermal resistance and conductance. Calculate the effectiveness and rating of heat exchangers. (02 hrs.) Transient heat conduction: Validity and criteria of lumped system analysis. 6. critical radius of insulation for cylinders and spheres. Time constant and response of thermocouple. The topic of heat transfer has enormous applications in mechanical engineering. convection boundary condition.University of Pune T. Three dimensional heat conduction equation in Cartesian coordinates and its simplified equations. heat exchangers. composite sphere. cylinder & sphere with different boundary conditions. 30 70 TW PR OR Total 302042 Heat Transfer 4 -2 -50* -150 COURSE OBJECTIVES Heat transfer is the thermal energy in transit due to a spatial temperature difference.) One dimensional steady state heat conduction without heat generation: Heat conduction in plane wall. (04 hrs. composite cylinder. empirical correlations for natural convection. Unit – I Conduction Introduction and Basic Concepts: Application areas of heat transfer. Calculate heat transfer by radiation between objects with simple geometries. In addition to these three main modes of heat transfer. electrical analogy. solution (with derivation) for infinitely long & adequately long (with insulated end) fins and short fins (without derivation). convection.) Heat transfer through extended surface: Types of fins. fins. (Automobile) Semester – I Heat Transfer (302042) * Evaluation should be on performance in practical examination and oral based on Term Work and Theory Syllabus Code Subject Teaching Scheme (Weekly Load in hrs) Lect.) Unit – IV Convection Fundamentals of convection: Mechanism of natural and forced convection. etc. (02 hrs. Examination Scheme (Marks) Theory In Sem End Sem. 5. (04 hrs. conduction. Modes and Laws of heat transfer. thermal conductivity. Governing Equation for constant cross sectional area fins. Students will learn about what is heat transfer. dimensionless numbers and their physical significance. what governs the rate of heat transfer and importance of heat transfer. efficiency & effectiveness of fins. 4. Calculate and evaluate the impact of boundary conditions on the solutions of heat transfer problems. The course provides practical exposure to the heat transfer equipments like. Apply heat transfer principles to design and evaluate performance of thermal systems. heat pipes. 2. Tut Pract.

Sachdeva. Incropera. Radiation shields. “Fundamentals of Heat and Mass Transfer”. Nag.P.J. 5. (08 hrs. Universities Press. fin efficiency in Natural / Forced Convection 7. Mills. S. Study of pool boiling phenomenon and determination of critical heat flux 11. Tata McGraw Hill Education Private Limited. Determination of Stefan Boltzmann Constant 9. Heat exchange by radiation between two black and diffuse gray surfaces. 2. “Fundamentals of Engineering Heat and Mass Transfer”. Dewitt. Determination of Thermal Conductivity of insulating powder 3. Cengel and A. Reference Books: 1. “Fundamentals of Heat and Mass Transfer”. Determination of heat transfer coefficient in Natural Convection 5.Subramanyam. “Heat Transfer”. (06 hrs. condensation heat transfer.) Unit –VI Heat Exchangers and Phase Change Phenomenon Heat exchangers: Classification and applications. S. S. Sukhatme. C. New Academic Science.A. “Heat Transfer-Principles and Applictaions”.C.P. Holman. New Age Science. Determination of equivalent thermal conductivity of heat pipe 12.P. “Heat and Mass Transfer Data Book”. Kothandaraman. .P. PHI. Assignment on 1-D transient heat transfer programme using finite difference methods. (02 hrs.) Condensation and Boiling: Boiling heat transfer. Y. B.P. McGraw – Hill publication.K. Determination of temperature distribution. A. P. Thirumaleshwar. 7. Pearson. 3.F. LMTD correction factor. Text Books: 1. M.University of Pune Unit –V Radiation Thermal Radiation: Fundamental concepts of radiation. Assignment to solve transient heat transfer problem using Heisler and Grober charts. Radiation shape factor. Ghajar. pool boiling curve and forced boiling phenomenon. Determination of Emissivity of a Test surface 8. 6.Dutta. 4. types of boiling. Pearson Education India. “A Textbook on Heat Transfer”. John Wiley. Assignment on multipass / crossflow heat exchanger using effectiveness charts. Determination of Thermal Conductivity of Composite wall 4. D.V. “Fundamentals of Heat and Mass Transfer”. 2. Determination of heat transfer coefficient in Forced Convection 6.K. Determination of Thermal Conductivity of metal rod 2. R. F. effectiveness– NTU method for parallel and counter flow heat exchanger. Ane Books Pvt. introduction to cross flow heat exchanger. 14. Ltd. introduction to heat pipe. 4. “Heat and Mass Transfer – Fundamentals and Applications”. McGraw Hill Education Private Limited. Determination of effectiveness of heat exchanger 10.) Term-Work LIST OF EXPERIMENTS Any eight experiments (1-11) and two assignments (12-14) from the following list 1. “Heat & Mass Transfer”. 13. film wise and drop wise condensation (No numerical treatment). design criteria for heat exchanger. heat exchanger analysis – LMTD for parallel and counter flow heat exchanger. Venkatesan. 3. different laws of radiation. “Basic Heat and Mass Transfer”.

Bevel. compound and epicyclic gear trains. (Automobile) Semester – I Theory of Machines . geometrical relationships. E. torque transmitted. function and motion generation (Body guidance). 2. The students will understand the gear theory which will be the prerequisite for gear design. compound epicyclic gear train. (06 hrs. involute and cycloidal profile. Determination of cam profiles for different follower motions. Holding torque – Simple.) Unit – IV Step–Less-Regulation (Theoretical Treatment only) & Gyroscope Continuous Variable Transmissions . torque on sun and planetary gear train.) . The student will conversant with working principle of control mechanism.) Unit –VI Cam and Follower Types of cams and followers. (08 hrs. Variators with axially displaceable cones. To understand the analysis of gear train. interference and under cutting. 4. minimum number of teeth. Three position function generation using the equation.) Unit – III Gear Trains Types of Gear Trains. number and dimensional synthesis. The student will understand design of mechanism and cam profile. 3. Graphical synthesis: Two and three position synthesis using relative pole method and inversion method for single slider crank and four bar mechanism. center distance. COURSE OUTCOMES 1. 4. Chebychev spacing.Geometry. PIV drives. Conical variators. (08 hrs. contact ratio.University of Pune T. Freudenstein‟s equation for four bar Mechanism.) Unit –V Synthesis of Mechanism Steps in synthesis process: Type. (08 hrs.) Gyroscopes. Worm and Worm Wheel Helical gears: nomenclature.II (302043) * Common Oral will be based on both TOM-I and TOM-II term work at the end of First Semester of T. Spur gear: definition. analysis of epicyclic gear trains. Velocity and torque analysis of Faceplate variators. analysis of standard motions to the follower. Mechanical and structural errors. (04 hrs. Tasks of Kinematic synthesis: Path. Gyroscopic stabilisation for ship and Aeroplane. To develop competency in drawing the cam profile and understand the follower motion. To make the student conversant with synthesis of the mechanism. Spheroidal and cone variators. fundamental law of toothed gearing. Gyroscopic forces and Couples. Methods of control: pressure angle. 5. 2. (08 hrs. Precision Positions. Introduction to advanced cam curves (3-4-5 Polynomial cam only) (08 hrs. 4 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. To understand step-less regulations and mechanisms for system control – Gyroscope. Tut Pract. 3. Bevel epicyclic Gear train. conjugate action. Types of gearboxes. arc of contact.E. virtual number of teeth. Stability of four wheel drive vehicle moving on curved path. Force analysis and Friction in gears.) Unit – II Helical. 30 70 TW PR OR Total -- -- 50* 150 COURSE OBJECTIVES 1. To develop competency in understanding of theory of all types of gears. path of contact. Stability of a two wheel vehicle. Unit – I Spur Gear Classification. Spiral Gear terminology and Efficiency Bevel Gear & Worm and worm wheel: terminology. tooth forces. Jump phenomenon of Eccentric cam. terminology. radius of curvature and undercutting. analysis of circular arc cam with flat face follower. The student will understand torque transmitting capacity in gear trains which will be the prerequisite for gear box design. Code 302043 Subject Theory of Machines -II Teaching Scheme (Weekly Load in hrs) Lect.

Singh. Third Edition. Different follower motions.P.constant mesh. Ambekar. To draw conjugate profile for any general type of gear tooth 2. PHI. “Design of Machine Tools”.S. “Theory of Machines and Mechanisms”. East-West Pvt.J.Shigley. Industrial gearbox. S. G. 5. J. PHI. “Kinematics and Dynamics of Machinery”. Edward Arnolde Publication. Myszka. To generate involute gear tooth profile and to study the effect of undercutting and rack shift using model. “Mechanics of Machines”. 2. International Student Edition. “Machines and Mechanism”.S. 3. “Machine Tool Design”. R L Norton. Reference Books: 1. Tata McGraw Hill Publication. Ltd. To draw the cam profiles and study the effect of a. 4. First Edition. 4.K. To measure holding torque of the epicyclic gear train. Third Edition. PHI.Sharma & Kamlesh Purohit. New Delhi. Dhanpatrai and sons. 5. N. Pal.R. OXFORD. “Theory of Machine and Mechanism”. Third Edition. New Delhi David H. To measure the range of speeds obtained using any one type of continuously variable transmission device. Beven T. differential gearbox. Any two from the following 1. Ltd. “Theory of Mechanism and Machines”. 8. “Theory of Machines”. 3. Ghosh Malik. Basu. 5. 7. Pearson D. 6. “Mechanism and Machine Theory”. 2.V.Ratan. 3. C.G. To synthesize the four bar and slider crank mechanisms using relative pole and inversion methods with three precision positions. To study various types of gearboxes.K. To verify the gyroscopic principles. J. 4. To verify the cam jump phenomenon for an eccentric cam 5. McGraw Hill Education ( India) P Ltd. Oxford & Ibh Publishing Co Pvt. “Theory of Machine”. 4.Uicker. 3. “Theory of Machines”. Dr.University of Pune Term-Work List of Experiments: Compulsory: 1. S. Sadhu Singh. sliding mesh.K. Study of Continuous Variable Transmission and Infinite Variable Transmission. synchromesh gear box. 2.Pennock. Kinematic analysis of transmission system of any machine such as automobile/ machine tool Text Books 1. “Theory of Machines”. A. Meheta. Hannah and Stephans. Different follower (roller) dimensions 6.E. b. . McGraw Hill Education (India) P Ltd. Longman Publication.

Interferometers and Surface Roughness measurements Design of Gauges: Tolerances. Optical. Statements. Automatic inspection system. (06 hrs) Unit – IV Introduction to Quality and Quality Tools Quality: Dimensions. as well as to analyze and interpret data. 30 70 TW PR OR Total -- -- 50 150 COURSE OBJECTIVES 1. traceability. An ability to design gauges to meet desired needs within realistic constraints. Calibration: Concept and procedure. (06 hrs. sampling methods. Probability of Acceptance (Numerical). Measurement of Minor. Measurement standards. Production Part Approval Method (PPAP).Checking all geometrical forms. Major and Effective diameter (Three Wire Method). Gear tooth Vernier. Laser in Metrology. An ability to apply knowledge of various tools and techniques used to determine geometry and dimensions of components in engineering applications. Gauge R&R Comparators: Mechanical. Tool maker‟s microscope and their applications. Pneumatic. Flank angle. Floating Carriage Micrometer (Numerical). Comparison of Plan. Control Chart for Variable (X & R Chart) & Attribute (P & C Chart). Selection of tool and techniques for determining geometry and dimensions. 3. ppk). Seven Quality Tools. Introduction to N Seven Tools. 4. Types of gauges and gauge design (numerical). Accuracy and Precision. linear and angular measuring instruments and their applications. An ability to perform experiments. Gear Rolling Tester. Unit – I Measurement standards and comparators Principles of Engineering metrology. Statistical Process Control (Numerical). Contact & non-contact type surface roughness measuring instruments. Base tangent (Numerical). Application of Quality Control Techniques. Advancements in Metrology: Introduction & applications of: Co-ordinate Measuring Machine. Sampling Plan: Single. OC Curve and its characteristics. Juran Trilogy approach. (Automobile) Semester – I Metrology and Quality Control (302044) Code 302044 Subject Metrology and Quality Control Teaching Scheme (Weekly Load in hrs) Lect Tut Pract. 2. Gears and Advance Metrology Measurement of Thread form: Thread form errors. Gear Metrology: Types of errors. Universal Measuring Machine. Design and calibration of measuring tools and equipments. Cost of quality & value of quality. (06 hrs) Unit –V Statistical quality control Statistical quality control: Statistical concept. . Deming‟s cycles & 14 Points. Acceptance Sampling: Sampling Inspection.University of Pune T. AOQ. Parameters for measuring surface roughness. Profile Projector. cpk. Criteria for Quality Award (National & International). Concept of variance analysis. introduction to uncertainty in measurement. Taylor‟s principle. Process capability(Indices: cp. Limits and Fits. Constant chord. Frequency diagram. Quality Circle. E. 3. Double (Numerical). 4. Types and sources of errors. (08 hrs) . Surface Roughness Measurement: Surface texture. Multiple. 2.) Unit – III Metrology of Thread. 3 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. Electrical (LVDT). Interferometer: Principle. Laser Interferometer and their applications.) Unit – II Design of gauges. pitch. Machine vision for online-offline inspection. (08 hrs. COURSE OUTCOMES 1. An understanding of Quality Control Techniques and its applications in engineering industries. Application of Quality Management Concept. NPL Interferometer. calculation of sample size.

Zero defect. B] Statistical Quality Control (SQC) (Any Two) Note . Kaizen. Khanna Publication. Poka yoke. “Handbook of Industrial Metrology”. 6 to 10 1. “Statistical Quality Control”. Reference Books: 1. John Wiley Publication. Gear Rolling Tester. “ Engineering Metrology”. “Quality Handbook”. “Handbook of dimensional measurement”.. 3. C. K. Determination of process capability from given components and plot variable control chart/ attribute chart. L. Case study on various tools in Total Quality Management (TQM). 7. Micrometer. JIT. (06 hrs) Term-Work LIST OF EXPERIMENTS A] Any Four from experiment no. and Bewoor A. Machine tool alignment testing on any two machines. K.. Hume K. 4. “Engineering Metrology”. Identification of surfaces using optical flat/interferometers and measure surface roughness using surface roughness tester. Kanban.. McGraw Hill Publications. Dhanpatrai Publiartions Judge A. Narayana K. Error determination with linear / angular measuring instruments.Concept and Applications. Example – Dial gauge. “Modern Methods for Quality control and Improvement”. Vernier (any one) (Refer ISO 17025). F & Shotbolt C. Determination of geometry & dimensions of given composite object using profile projector and measurement of various angles of single point cutting tool using tool maker‟s microscope. Six Sigma: DMAIC .University of Pune Unit –VI Total Quality Management Quality Function Deployment. “Engineering Precision Measurements”. J. 8. Measurement of thread parameters using floating carriage diameter measuring machine. “Engineering Metrology”. Grant S. 1 to 5 & Any Four from experiment no.W. Macdonald Publications Jain R. 2. Farago.Use of computational tools are recommended 1. 3. Determination of linear and angular dimensions of given composite part using precision/non precision measuring instruments. FMECA.. C] Industrial visit to Calibration lab /Quality control lab / Gear manufacturing unit / Automotive Industry / Engineering Industry. ISO14000)... Calibration of measuring instrument. Galyer J. 2. 5S. Tata McGraw hill Publication.. 7. A. Wordsworth. Prentice Hall of India Ltd. 6. Verification of dimensions & geometry of given components using Mechanical & Pneumatic comparator. Determination of given geometry using coordinate measuring machine (CMM). Kulkarni V. 4. TS16949. Willy publication. “ Metrology for engineers” Gupta I. 8. Basterfield Quality control Harrison M. Juran J. “Engineering Metrology”. Measurement of spur gear parameters using Gear Tooth Vernier. Chapman and Hall Francis T. 2. “Quality Control”. Mark A. M. 5. 10.. 3. 4. 6.P. Analyze the fault in given batch of specimens by using Seven quality control tools for engineering application. 5.. QMS (ISO 9000. Text Books: 1. ASTME. 5. Curtis. 9. Span. TPM. 2. R. 3. Stefeen Godfrey. . Quality Audit.

circuit diagrams and symbols. Limitations of coil ignition. Distributor. Types of actuators. fuel control MAPs. Battery failures. matching battery. Recharging the battery. Gain of knowledge of modern technologies used in recent developed vehicles. Airflow rate sensor. Introduction of Controlled Area Networks (CAN) protocols . Principle of actuator. Types of sensors. To study automotive battery and its types. To study electronically control unit (ECU). Speedometer. Power window.) Unit – IV Automotive Sensors & Actuators Working principle of sensors. (06 hrs. 5. Battery capacities. engine control actuators. starting system with layout. Supplementary Restraint System of air bag system . (06 hrs. 12/24/42 volt system. To study automotive wiring harness and circuit. Battery Performance. wiring harness. (06 hrs. Radar warning system. (Automobile) Semester – I Automotive Electrical and Electronics (316482) Code 316482 Subject Automotive Electrical and Electronics Teaching Scheme (Weekly Load in hrs) Lect Tut Pract. vehicle tracking system. idle speed control. Electric horn. selection of motor. Unit – I Introduction to automotive electrical systems Automotive electricity generation. Electronic control of suspension – Damping control. 2. Electromagnetic compatibility & interference. Types. Alkaline battery.) . Battery: Principle of lead acid battery. Multiplexed wiring systems. Advance mechanisms. Electric power steering. earth return and insulated return systems. Electronic Ignition system and spark timing control. Temperature gauges.) Unit – III Automotive Accessories & Lighting Systems Vehicle lighting System: Head. Semi conductor type regulator. Dash board Indicators: Fuel gauge. Fog lamps.) Unit – II Charging. Constructional details. Students able to carry out fault diagnosis of electrical and electronic defect and carry out remedial action. Transistorized Ignition systems. . Battery tests. ECU and microcontroller. Introduction to Global Positioning Systems. 30 70 2 TW PR OR Total 25 -- -- 125 COURSE OBJECTIVES 1. Starting & Ignition System Magnetos Constant current & voltage systems. Brake lights. Horn relay. group and sequential injection techniques. Spark plugs. Gas discharge. Vehicle security systems alarms. Drive mechanisms.University of Pune T. Ballast Resistance. Indicator. Alternator with regulator. cold and warm start system. E. To study all the types of light used in automobile. types. crash sensor. 3 -- Examination Scheme (Marks) Theory In Sem End Sem. MAP sensors. Battery efficiency. COURSE OUTCOMES 1. angular position sensor. construction. Temperature sensor. motorized actuators. (06 hrs. fuel system components. seat belts. storage & distribution systems. Cam angle & Contact angle gap. 3. 4. Solenoid actuators. oil pressure gauge. Cruise control. acceleration / deceleration and full load enrichment and fuel cut-off. Ignition coil. Collision avoidance. Throttle angle sensor. (06 hrs.) Unit – VI Vehicle Management System ABS system with layout and working. maintenance free batteries. LED lighting. Student shall gain thorough understanding types of sensors use in automotive vehicle. hybrid batteries.) Unit – V Engine Management Control System (EMS) Layout and working (open loop and closed loop control). 2. (06 hrs. Current & voltage regulator. Battery ratings. Wind shield wipers. Warning Lights. positive earth and negative earth. sensors feedback control.

Kohli. ..) 1. spark plug and armature. A. 5. Cliffs. Demonstration of headlight beam alignment. „Understanding Automotive Electronics‟. Study and testing of battery performance parameter. 2. 5. Visit to any authorized service station for On Board Diagnosis. L. NJ Robert N. Text Books: 1. SAE International. 6. London. Ltd. 8. NJ Young. Brandy. W. Bechfold SAE 1998. 3.. Tom Denton. Prentice Inc. Testing of auto electrical components on multifunctional tester. Demonstration of dash board panel instruments & controls. out of which Experiment No. 2. Co.University of Pune Term work: (Minimum eight. Cland Hunter. Griffithe. „Automotive Computer & Control System‟. „Automotive Electrical Equipments‟. 10. Hatchin. 6. Tata McGraw Hill Pub.Hilliers. 9. P. 7. 8. 4. Testing of CDI coil. „Automobile Electrical & Electronic Systems‟. Study of ECU diagnostic system for fault finding. 10 is compulsory. R. 4. London Tomwather J. „Automotive Computers & Digital Instrumentation‟. The English Language Book Co. Reference Books: 1. Demonstration and testing of starting motors & Electronic ignition system. „Fundamentals of Automotive Electronics‟. Demonstration and testing of alternators. Prentice Hall Eaglewood. Demonstration of automotive electrical and electronic systems layout. 2. „Automobile Electrical & Electronic Equipments‟. V. 3. 7.

3. Note:1. Complete fifteen days industrial training at any automobile industry. personal discipline and skills needed to troubleshooting the practical problems of the machine. To get awareness about the national level project competitions and develop presentation skills. good work habits. Participate in any national project competition like BAJA. --- TW PR OR Total 50 -- -- 50 COURSE OBJECTIVES 1. E. 2. Tut Pract.University of Pune T. 2. 4. Help students develop self-motivation. -- -- 2 Examination Scheme (Marks) Theory In Sem End Sem. For 5th assignment student have to submit a training report and along with certificate and he has give presentation to the respective teacher . (Automobile) Semester – I Skill Development (316483) Code 316483 Subject Skill Development Teaching Scheme (Weekly Load in hrs) Lect. SUPRA. Each student must complete any two assignments from the following 1. Participate and present a paper in Events like Avishkar / Any National Conference. For 4th assignment student have to submit a Paper presented and along with certificate and he has give presentation on that paper to the respective teacher 2. 3. Dismantle any two or four stroke engine and assemble it to bring back in working condition. Encourage and nurture students‟ interest in engineering as a profession. IIT Robocon etc. 5. Dismantle any machine and assemble it to bring back in working condition.

Round off Error. Generate Solutions for real life problem using optimization techniques. Classification. (06 hrs) Unit – V Numerical Integration Trapezoidal rule. (06 hrs) Unit –VI Numerical Solutions of Differential Equations Ordinary Differential Equations [ODE] Taylor series method. Relative. Gauss Quadrature 2 point and 3 point method. False position Method. Partial Differential Equations [PDE]: Finite Difference methods Introduction to finite difference method. 30 70 TW PR OR Total -- 50 -- 150 COURSE OBJECTIVES 1 2 3 4 5 6 To be able to: Recognize the difference between analytical and Numerical Methods. Algorithmic. Modified RungeKuttafourth order Method.Straight line. Prepare base for understanding engineering analysis software. 4. Euler Method(Iterative). Effectively use Numerical Techniques for solving complex Mechanical engineering Problems. Error Propagation. (08 hrs) Unit – II Simultaneous Equations Gauss Elimination Method. Newton„s Forward interpolation. Power equation. Use Mathematical Solver. Build the foundation for engineering research. 3. 4 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. COURSE OUTCOMES 1. 5 Ability to: Use appropriate Numerical Methods to solve complex mechanical engineering problems.University of Pune T. One Dimensional unconstrained optimization: Newton‟s Method.Parabolic explicit solution. Simulated Annealing (SA). Simultaneous equations using RungeKutta2nd order method. Hermit Interpolation. Simpson‟s 1/3rdRule. Gauss-Seidal method and Thomas algorithm for Tridiagonal Matrix (08 hrs) Unit – III Optimization Introduction to optimization. Euler Method. 2. Develop logical sequencing for solution procedure and skills in soft computing. (10 hrs) . (Automobile) Semester – II Numerical Methods and Optimization (302047) Code 302047 Subject Numerical Methods and Optimization Teaching Scheme (Weekly Load in hrs) Lect. Interpolation : Lagrange„s Interpolation. Ellipticexplicit solution. Simpson‟s Rule (1/3rd and 3/8th). PDEs. Constrained optimization: Graphical and Simplex method. Exponential equation and Quadratic equation. E. Newton Raphson method and Successive approximation method. Double Integration: Trapezoidal rule. Optimize the solution for different real life problems with available constraints. Formulate algorithms and programming. Roots of Equation Bisection Method. inverse interpolation. Analyze the research problem Unit – I Errors and Approximations Types of Errors: Absolute. Tut Pract. Concept of convergencerelevance to numerical methods. (10 hrs) Unit –IV Curve Fitting & Interpolation Curve Fitting: Least square technique. Modern Optimization Techniques: Genetic Algorithm (GA). Truncation. Partial pivoting.

Theory assignment on Modern Optimization techniques. 3. 3. 2. Chapra. B. 4. Numerical Methods for Engineers. b)Partial Differential Equation. c) Gauss-Seidal method. Sastry. 4/e. Introductory Methods of Numerical Analysis. Steven C. Dr. PHI S. Thangaraj. all three compulsory) a) Lagrange„s Interpolation. b) False position Method. Simpson‟s 1/3rdRule. b) Simpson‟s Rules (1/3rd.(Runge-Kutta 2nd order: One step only). b) Runge-Kutta Methods.fourth order. 3. b) Newton„s Forward interpolation. Khanna Publishers. Tata McGraw Hill P. Set B:(Weightage – 40 %) 1. 3/8th) [In one program only] c) Gauss Quadrature Method. Applied Numerical Methods using Matlab. c) Newton Raphson method d) Successive approximation method Program on Simultaneous Equations (Validation by suitable solver. Balagurusamy. Curve Fitting. c) Inverse interpolation 6. Program on PDE(Validation by suitable solver) 8. Roots of Equations.. PHI. 3. New Age International Publishers Reference Books: 1. all three compulsory) a) Euler Method(Iterative). Integration Text Books: 1. 4. Applied Numerical Analysis. Ordinary Differential Equations. Canale. Applied Numerical Methods with MATLAB for Engineers and Scientist. [In one program only] d) Double integration: Trapezoidal rule.2 point. 7. 4. 3 point. Program on Curve Fitting using Least square technique (Validation by suitable solver. S. Set A: (Weightage – 60 %) a) Simultaneous Equation.2 hrs. GUIDELINES TO CONDUCT PRACTICAL EXAMINATION: Any one program from each set A & B with flowchart and solver: Duration: . Program on ODE(Validation by suitable solver. S. Raymond P. c) Simultaneous equations. c) Interpolation. Numerical Methods. Pearson Education Asia E. . all four compulsory) a) Straight line. all three compulsory) a) Gauss Elimination Method. Tata Mc-GrawHill Publishing Co-Ltd. Program on Interpolation(Validation by suitable solver. Program on Numerical Integration(Validation by suitable solver. Chapra. 2. Steven C. Garewal. 2. Computer Oriented Numerical Methods. Tata McGraw Hill Editions 2. Rao V. all four compulsory) a) Bisection Method. 4.University of Pune Term-Work 1. b) Power equation c) Exponential equation d) Quadratic equation 5. Program on Roots of Equation (Validation by suitable solver. all four compulsory) a) Trapezoidal rule. Dukkipati. Gerald and Wheatley. b) Thomas algorithm for tridiagonal matrix. Numerical Methods in Engineering and Science.

Four valve engine and Dual fuel engine . Wankel Engine. Dual Twin Spark –ignition(DTS-i). Learning recent trends in automobile engine and its impact on engine performance. To understand basics behind engine component selection. 3. (Automobile) Semester – II Design of Engine Components (316484) Code 316484 Subject Design of Engine Components Teaching Scheme (Weekly Load in hrs) Lect. Ignition timing. Engine balancing. Stratified Charged Engine.) Unit – III Engine Component Design Materials for Engine Components. COURSE OUTCOMES 1. Exhaust gas CO and HC analyzer. To get thorough knowledge about engine testing and test equipments. Selection of firing order and cooling system (08 hrs. 2. To design cooling and lubrication systems for engine. and Distributor dwell-angle (08 hrs. (08 hrs. Failure analysis of critical components. selection of lubricating oil and pump (08 hrs. Cylinder compression test.) Term Work: 1. Design of Piston (On the Basis Strength & Thermal). 4 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. 2. No. Variable-Valve Timing (VVT).) Unit – IV Engine Component Design Cylinder head. Cylinder arrangement. Variable compression ratio (VCR) and Lift Electronic Control (VTEC).) Unit – VI Recent Trends in Automobile Engine Variable Timing Control (VTC). (08 hrs. water pump. Assembly & Detail drawing of existing engine by actual measurements Demonstration on stress concentration by photo elasticity . Rocker arm. Design of radiator. Stroke & Bore. 4. Crankshaft. Understanding of use of Design Data Book Unit – I Engine Functional Design Selection of engine type. of cylinders. (08 hrs. Cam shaft. Tut Pract. Vacuum gauge test.) Unit – II Design of Cooling & Lubrication System Heat calculations and Heat balance sheet for design of cooling system. 2. Push rod. Design considerations for combustion chamber. Piston pin. Homogenous Charge Compression Ignition (HCCI) Advanced Turbulent Flow Technology (ATFT). Cylinder liner. E.University of Pune T. Cylinder leakage test. cam and follower. Connecting rod. 30 70 TW PR OR Total 25 -- -- 125 COURSE OBJECTIVES 1. Design of Valve. Design of small assembly. Cylinder power balance.) Unit – V Engine Testing Equipment Fault finding equipment. Oscilloscope engine analyzers. Mechanical fuel pump testing.

Heywood. 2. 4. “I. “Design of Machine Elements”. Engine”.. (With any modeling software. P.B.) Text Book: 1. New Delhi Joseph E. McGraw-Hill International Edition Paul H. 3. Ltd. 4. “I. “Machine Design”.. New Delhi.. Engine Fundamentals”. Eugene Adams Jr. . L. Patil.. Sixth Edition. Detail drawing of components sheet of A1 size Engine assembly drawing sheet of A1 size Details of any five components of engine. 2. Khurmi. Black & O. Maleev. Mitchell. McGraw Hill Book Co. Eurasia Publishing House Reference Books: 1. S. “Mechanical Engineering Design”. V. C.University of Pune 3. Design of engine components. Shigley & Larry D. Third Edition. Second Edition. S. Bhandari. “Mechanical System Design”. New Delhi R. 5. Jaico Publications. Second Edition J. McGraw Hill Book Co. Dieter.K. 5. McGraw-Hill International Edition. J. McGraw-Hill International Book Company George E. “Engineering Design. Tata McGraw-Hill Publishing Company Ltd. B. Gupta.A Material and Processing Approach”. 3. C. V. “A Text Book of Machine Design” Edition 11. Second Edition.

30 70 TW PR OR Total 25 50 -- 175 COURSE OBJECTIVES 1. (09 hrs. Simple & compound planet epicyclic gearing. 2. and construction and working of torque converter. Lubrication of gear box. Sliding mesh. construction and working of synchronizing unit. Advantages. Different types of final drives. Functions. Principle.J. Gear selector mechanism. COURSE OUTCOMES 1.. need of differential. (10 hrs. Torque convertor. Performance characteristics. three quarter floating. Construction and working of fluid flywheel.fully forward. Differential lock. Rear wheel drive & front wheel drive layouts . driveline and final drive and its application. Tut Pract. (07 hrs. Advantages & limitations of fluid coupling. Epicyclic Gear Boxes Fluid Flywheel. Functions of gear box. Torque convertor. Characteristics. Types of chassis layout with reference to power plant locations and type of drive. semi forward. (05 hrs. Student shall gain a thorough understanding of the different types of clutches. Epicyclic Gear Boxes : Simple epicyclic gear train. Hydraulic control system. Epicyclic gear boxes.) Unit – II Clutches & Gear Box Clutches: Principle. Gear ratios. gearboxes. basic layout and operation. The student shall gain appreciation and understanding of the working principle of all the transmission system components.) . Truck or bus chassis. Unit – I Vehicle Layouts Introduction. Students will gain knowledge of transmission system of the vehicle. Single-plate clutch. Differential housing. Performance characteristics. Clutches and brakes in epicyclic gear train. Requirements & applications of helical gears. compensation for wear. (06 hrs. Axle shafts.) Unit – V Fluid Flywheel. Types of loads acting on rear axle.semi-floating. Multi-plate clutch. (09 hrs. Constant mesh. Semi automatic transmission. Types of chassis. Hydramatic transmission. Function of rear axle. Final drive lubrication. Types. Advantages and disadvantages. propeller shaft-universal joints. Non-slip differential. Two wheeler gear box. Resistance to motion of vehicle. Torque capacity. Lining materials.University of Pune T. Axle types . Types of clutches. Student shall gain appreciation and understanding of disassembly and assembly of all system.) Unit – IV Final Drive & Rear Axle Purpose of final drive & drive ratio. hooks and constant velocity U. Over-running clutch.Construction and operation. Overdrive gears. full floating. Requirements of gear box. Construction. Gear Box: Necessity of gear box. Electromagnetic clutch. 2. various type of maintenance. (Automobile) Semester – II Automotive Transmission (316485) Code Subject Teaching Scheme (Weekly Load in hrs) Lect. 3. Fully automatic transmission. Comparison with conventional gear box. Drive line arrangements – Hotchkiss drive & torque tube drive. Automotive Transmission 316485 4 -- 2 Examination Scheme (Marks) Theory In Sem End Sem.) Unit – V Automatic Transmission Principle of semi automatic & automatic transmission. Constructional details of differential unit. Synchromesh. Wilson epicyclic gear train . Diaphragm spring clutch. performance characteristics. Clutch control systems.) Unit – III Drive Lines Effect of driving thrust and torque reaction. Torque convertor: Operating principle. two & three wheeler chassis layout. E. Classification of automobile. Continuous variable transmission (CVT) – operating principle. Centrifugal clutch. Cone clutch. Students will get hands on practice of drive system. General requirements.

Newton. Demonstration of garage. “Steering. 4. Engine oil change & periodic maintenance of vehicle. 6. Giri. Steed. London 5. “Modern Transmission”. K. G. preparation of different garage layouts. Kripal Singh. Chek Chart. 5. Khanna Publishers. Dismantling & assembly of Drive line (universal joint. Chapman & Hall Std. 11. W.University of Pune Term Work (Any 9 Experiment 11 compulsory) 1. 13th Edition. Eighth Edition Reference Books: 1. 1989 3. Butterworth London 2. Dismantling & assembly of automatic transmission. 3. 6. N. “Automobile Engineering-Vol. slip joint). 13th Edition. A. propeller shaft. 1”. Steed & Garrot.. Standard Publishers Distributors. Dismantling & assembly of Constant mesh gearbox and synchromesh gearbox. Dr. 7. 10. Dismantling & assembly of Clutch (light / heavy duty vehicle). Second Edition. Lliffe Book Ltd. SAE International Publication . Demonstration of washing & greasing of vehicle. Dismantling & assembly of fluid flywheel & torque converter. “Automatic Transmission”. Rear axle hub greasing. Judge. “Motor Vehicles”. 9. A Harper & Raw Publications 4.Giles. W. Suspension & Tyres”. Dismantling & assembly Final drive & differential. “Automotive Mechanics”. J. 2. Visit to modern garage. Text Books: 1. Delhi. “Vehicle and Engine Technology”. “Mechanics of Road Vehicles”. Heisler. garage equipment‟s & tools.. 2. 8. – Lliffe Book Ltd.

strategies for aerodynamic development of car. (05 hrs. Roof Assembly. Gain thorough understanding of the different types of vehicles. bonnet etc. Bus body: Types . safety design. Front end modification. longitudinal load and load distribution on vehicle structure. 3. Estate Van. (07 hrs. Aerodynamic drag and its types and various forces and moments. Emergency door location. fixed side. Seating dimensions. Various body optimization techniques for minimum drag. Types of safety belts. (07 hrs. Limousine. Air bags used in automobiles. double Dekker. Racing and sport cars. Methods of improving visibility. climatic tunnels. effect of fastener. velocity measurements. Drivers work station. design of chassis frame. performance of cars. structural surfaces. 2. Types of seat used in automobiles.) . wind noise. Construction details: frame construction. double skin construction. Tut Pract. stress with scale models.University of Pune T. drag cars as bluff body. light vans. tipper body. front assembly. E.) Unit – V Commercial Vehicle Body Details Types of bodies: . (Automobile) Semester – II Automotive Aerodynamics and body Engineering (316486) Code 316486 Subject Automotive Aerodynamics and body Engineering Teaching Scheme (Weekly Load in hrs) Lect. Regulations. Principles of wind technology. Introduction to CFD methodology – Application to vehicle aerodynamics. To understand the physics of fluid flow over vehicle body and its optimization techniques. 4. Bus body layout – floor height.) Unit – III Shape Optimization Technique of Vehicle The origin of forces and moments. effects.) Unit – VI Body Loads & Ergonomics Idealized structure. Impact protection from steering controls.flat platform. flow field around car. resistance to vehicle motion. (05 hrs. Testing techniques.Design of driver seat for comfort and safety.) Unit – II Vehicle Aerodynamics and Wind Tunnel Scope. historical development trends. split level and articulated bus. measuring equipments and transducers. tanker body. dirt accumulation on vehicle. Single Dekker.) Unit – IV Car and Bus Body Details Car body: Types. Ergonomics and anthropometry. flow phenomenon related to vehicles. passenger comfort. drop side. fast back & square back dust flow pattern at rear. car body construction. 5. symmetric & asymmetric vertical loads in car. conventional & integral type construction. Drivers visibility. types metal sections used – regulations. 30 70 TW PR OR Total 25 -- -- 125 COURSE OBJECTIVES 1. Space in cars.Mini Bus. Under floor. 3 -- 2 Examination Scheme (Marks) Theory In Sem End Sem. State and illustrate applications of ergonomics and safety in the designing of vehicle body. boat failing. dimensions of driver seat in relation to control. Existing automobile wind tunnel. its effects on performance. optimization of car bodies for low drag. limitation of simulation. Use of energy absorbing system in automobiles. (07 hrs. effect of gap configuration. Development of lift on Aerofoil. Identify various forces and moments associated with aerodynamics. driver cabin design. Light construction vehicle body types. measurement techniques. force moment coefficients. seating layouts. Down force. Convertibles. front and rear windshield angles. Engine Locations. hatch back. (05 hrs. full scale wind tunnels.Saloon. To select appropriate process for designing of vehicle body with aesthetic appearance. Tests for visibility. Component balance to measure forces and moments. flow visualization techniques. air flow around individual components. vehicle dynamics under side wind. shear panel method. luggage space location. Unit – I Fundamental of Aerodynamics Flow around circular cylinder and Aerofoil. Entrance cum exit location. Importance of Bumper in automobile. two levels.

“Automotive Chassis & Body”. 2. Kohli. 6. lift force of a scaled model in wind tunnel.. Chapman & Hill Ltd. 4. USA John Fenton. . 3. Visit to Automotive body building workshop. Papyrus Publishing House. To demonstrate constructional and operational features of mechanical and power window mechanism.University of Pune Term Work: (Any eight experiment from the following list. 3. London P. Design a Luxury bus structure with seating layout and prepare sheet by using any drafting software. Out of which any one experiment from 8 and 9. London. Vehicle Aerodynamics Published by SAE International. 10. 4. 3rd Edition J. New Delhi. Dr. London. “Vehicle Body Layout & Analysis”. Calculation of aerodynamic forces and pitching. L. rolling. 2. yawing moments. and experiment 11 is compulsory) 1. Design of intercity bus and prepare a sheet by using any drafting software. 9. Sydney F. “Body Construction and Design”.. Vol. “Body Engineering”. 6. styles and exterior objects on drag force 5. Business Books Ltd. Hutchinson. V. llefe Books/Butterworth & Co. To study passenger seat position. Giles.G. Gino Sovram. requirement and construction by using standard dimension of bus. 5. Study and analysis of flow conditions over the vehicle with the help of CFD software. 6. Measurement of drag. 8. Powloski. Reference Books: 1.body construction with sketches. London. Study of effect of different shapes. “Vehicle Body Engineering”. J. 7. 11. John Fenton. “Handbook of Automotive Body Construction and Design Analysis” Professional Engineering Publishing. To study the construction of typical truck body and draw sketches. Sumantran and Dr. Typical Car . Text Books: 1. Page.

4.) Unit – II Grinding and Finishing processes Grinding machines Introduction. Student should be able to figure out application of modernization in machining. Taylor's tool life relation (Derivation along with numerical). Shear stress. To analyze and understand the metal cutting phenomenon To select process parameter and tools for obtaining desired machining characteristic To understand design of manufacturing processes. Machinability . Economics of machining: Optimum cutting speed for maximum production rate. Cutting power estimation. milling and grinding operations. Differential. Tool wear. Broach tool geometry. Numericals based on indexing. 30 70 TW PR OR Total -- -- -- 100 COURSE OBJECTIVES 1. Sequencing of grinding operations Grinding wheel – Shapes. (Automobile) Semester – II Manufacturing Process – II (302051) Code 302051 Subject Manufacturing Process-II* Teaching Scheme (Weekly Load in hrs) Lect. Material Removal Rate (MRR). Measurement of cutting forces by tool dynamometer for turning. Buffing and Burnishing. Universal dividing head. Friction force. Types of broaching machines and operations. Tool holder. Calculation of machining time for Drilling and Milling processes(Numericals) Broaching: Introduction to broaching. 2. Balancing and Dressing of grinding wheels. Student should be able to identify various process parameters and their effect on processes. Cutting fluid and their types. Designation and selection. To analyze the effect of process parameter with respect to defined process characteristic COURSE OUTCOMES 1. Tut Pract. Types and Operations of grinding machines. Tool life. strain and Shear strain rate. Optimum cutting speed for minimum cost (Numerical) (07 hrs. Compound. (Construction. Methods of Indexing: Simple. 5.) Unit – III Theory of Metal cutting Single point cutting tool: Tool geometry. working and controlling parameters) (07 hrs. Types of tool wear and remedial actions. Student should be able to apply the knowledge of various manufacturing processes. E. 3. Planner and Boring Machines. Shear plane angle. 3 -- -- Examination Scheme (Marks) Theory In Sem End Sem. Mounting . Mechanics of shearing (orthogonal and oblique). Machining time calculation for cylindrical and plunge grinding (Numericals).University of Pune T. Students should get the knowledge of Jigs and Fixtures so as to utilize machine capability for variety of operations. drilling. 4. Twist drill geometry. Lapping.Factors affecting machinability. Calculation of Total power and Specific energy.) . Milling machine: Types of milling machines. Effect of process parameters on tool life. Cutter-types and geometry and their applications. Unit – I Machine tools and their applications Drilling machine: Types of drills and operations. Merchant’s circle of forces (graphical and analytical) Estimation of shear force. Process parameters and their effect on cutting forces. 2. Normal friction force. Types of drilling machine. 3. Normal shear force.(Introduction and types) (07 hrs. Maximum chip size determination. Superfinishing processes – Introduction to Honing. Student should be able to design and analyze various manufacturing processes and tooling.

Tool inserts (coated and uncoated).University of Pune Unit – IV Advanced Machining Processes Introduction. Template jig. Manufacturing science. Manufacturing Processes for Engineering Materials. elements and advantages of modular fixture. Second Edition. Box jig. Plate jig. 5. Canned cycles. Concept. Schmid. Process Parameters. 9. Roy A. Welding fixture. Assembly and Inspection fixtures. Sharma. 8. Principles of clamping. 6. M. Automatic Tool Changer (ATC) and Automatic pallet changer (APC) CNC Tooling: New trends in Tool Materials. 12. P. .. G. P. Mumbai Amitabh Ghosh and Asok kumar Mallik. Limitations and Application for following processes: Electric Discharge Machining (EDM). Subroutine. Power work holding devices with their advantages. Pearson Education. Milling tooling systems. Kaushish. Alpha Science International Ltd(2005) M. Angle plate jig. Manufacturing process. Working. Elements of jig with the types. Fundamentals of Modern Manufacturing. Turning tool geometry (ISO 1832 Coding system). Chand Publication. Media Promoters And Publishers. Reference Books: 1. Principles of clamping.C Shaw. Non – traditional manufacturing processes. Fundamentals of Design and Manufacturing. Principles of guiding element. Marcel Dekker Inc. Channel jig. Joshi. Manual part programming. P H I Learning Serope Kalpakjian and Steven R. J. CAD/CAM Principles and Applications.conventional machining. Grover. ELBS P. Elements of workshop technology – Vol. 7. Tata McGraw Hill P. Location guidelines. Milling fixture. Benedict. K Hajra Choudhury . Numerical Control of Machine Tools Khanna Publication Ibrahim Zeid. 2. N. 4. Elements of fixtures. McGraw Hill P. Production technology –HMT. Advantages. Turning fixture. 14. 3-2-1 principle of location. Jigs and fixtures . Third Edition. LASER Beam Machining (LBM). Indexing methods. Mastering CAD-CAM . New Delhi Gary F. H. Tools presetting. C. Oxford university press Yoram Koren . Location guidelines. Work holding. G & M codes. McGraw Hill Education. Abrasive Jet Machining (AJM). K Lal. Construction and working of CNC. II. Fixtures: Definition. S. 2.) Text Books: 1. Non. Ultra Sonic Machining (USM) and Electro Chemical Machining (ECM) (07 hrs. CNC axes and drives. Ellis Horwood Ltd Mikell. (07 hrs. Latch type jig. Principles. 10. 4. Pokayoke concept in jigs and fixtures. Fourth Edition. Allied Publisher. Processes and materials of manufacture. An Introduction to Jig and Tool Design. 11. S. (07 hrs. A Kempster. Production Engineering.) Unit –V CNC/DNC Technology CNC Technology: Introduction. Narosa Publishing House V. Estimation of MRR (simple numerical). General guidelines to design Jigs and fixtures.. PHI Learning. classification of advanced machining processes. 3. 13. K Jain. H. Metal Cutting Principles. Modular tooling system for Turning. K Mishra. advantages of jig and fixtures Jigs: Definition. Advanced machining processes . Type of CNC Control systems. Tata McGraw Hill publication Lindberg. Principles of setting element. 3. Rao. Pearson Publications P.) Unit –VI Jigs and fixtures Concept of degree of freedom. DNC and machining center. CNC Programming: Word address format (WAF) -ISO Standard. Turn over jig.

-- -- 2 Examination Scheme (Marks) Theory In Sem End Sem.a and 1. milling. for the simple component on a half empirical sheet. To set the manufacturing set–up appropriately and study the corresponding set up parameters. Tut Pract. Any one assembly consisting of at least five components involving use of lathe. --- TW PR OR Total 25 -- -- 25 COURSE OBJECTIVES 1. Following job should be completed individually 1. Ability to develop knowledge about the working and programming techniques for various machines and tools Term Work Each student must complete and submit following term work: I. II.University of Pune T. E. 1. 2. Job drawing essentially consisting of Geometric Dimensioning and Tolerances. COURSE OUTCOMES 1.b. To select appropriate process parameter for obtaining desired characteristic on work piece. Journal consisting of following assignments. Two views of at least one jig and a fixture designed. . (manual drafting) 3. 3. (Automobile) Semester – II Machine Shop – II (302052) Code Subject 302052 Machine Shop . To understand the operational problems and suggest remedial solution for adopted manufacturing process. grinding and any additional machine tool or processes as per requirement.II* Teaching Scheme (Weekly Load in hrs) Lect. Process planning sheets for job 1. Note:  Practical must be conducted by the concerned faculty member. Report based on industrial visit to gear or thread manufacturing 2. drilling.

-- -- 2 Examination Scheme (Marks) Theory In Sem End Sem. One could be ideal b) Figure No.g. and Title at bottom with 12 pt c) Legends below the title in 10 pt d) Leave proper margin in all sides e) Illustrations as far as possible should not be xeroxed. Times New Roman 10 Pt. 1. Margin Location Paper 8. Illustrations downloaded from internet are not acceptable. Photographs if any should of glossy prints 11. black and white. clear. a) Illustrations should not be more than two per page.5 line spacing.5‟‟ × 11‟‟ Paper A4 (210 × 197 mm) Top 1‟‟ 25. Prepare 3 COPIES of your Seminar report. centrally aligned 4. they must be stated in parenthesis after the SI units. . Mechanical Engineering Times New Roman 10 pt. 10. Section titles should be bold with 14 pt typed in all capital letters and should be left aligned. All paragraphs will be 1. drawings.5 line spaced with a one blank line between each paragraph. Each paragraph will begin with without any indentation. In case the final result comes out in any other units (say due to empirical formula etc. d) Entire report shall be one chapter. No chapters for Seminar report. --- TW PR OR Total -- -- 50 50 The Seminar topic must be related to one of the following: 1. E. Use the paper size 8.5’’ × 11’’ or A4 (210 × 197 mm). photographs. Please use SI system of units. 3. Illustrations must be sharp.25‟‟ 32 mm Right 1‟‟ 25.4 mm 6. (Automobile) Semester – II Seminar (316487) Code 316487 Subject Seminar Teaching Scheme (Weekly Load in hrs) Lect. Print the report using a) Letter quality computer printing. Institute Name. and justified. Illustrations (charts.4 mm Left 1. If students would like to add the equivalent in inch-pound (British) units. Tut Pract. figures) are to be in the text.5‟‟ 37 mm Bottom 1. 5. and centrally aligned. 9. bold and Title Case (the first letter of each word is to be capitalized). c) Use 1. Use only illustrations really pertinent to the text. Mechanical/ Automobile Engineering Interdisciplinary subjects Recent trends in Engineering INSTRUCTIONS FOR SEMINAR REPORT WRITING It is important that the procedures listed below be carefully followed by all the students. 8. Sub-Section headings should be aligning at the left with 12 pt.) covert the unit to SI unit. b) The main part of report should be Times New Roman 12 pt. Limit your seminar report to preferably 20 – 25 pages 2. 7. Please follow the margins given below. The footer For e.University of Pune T. Page number as second line of footer. 2. Mechanical Engineering 3.

2. Convective boiling and condensation. D. 17.. Papers from Conference Proceedings Colbourne. Please follow the following procedure for references Reference Books Collier. ASHRAE Trans. Proc. and Ritter.. of the Sixteenth International Compressor Engineering Conference and Ninth International Refrigeration and Air Conditioning Conference. 3rd ed. and Jain. pp.1. If figures and tables are taken from any reference then indicate source of it. date of application. etc and section subheadings 2. J. For sections use numbers 1. Following will be the order of report i) Cover page and Front page as per specimen on separate sheet ii) Certificate from Institute as per specimen on separate sheet iii) Acknowledgement iv) List of Figures v) List of Tables vi) Nomenclature vii) Contents 16. 19 (8). Transport properties and surface tension of pure and mixed refrigerants. Please number the pages on the front side.1. Country (in parenthesis). R. K. R. West Lafayette. Rupasinghe. 1996. J. No verbatim copy or excessive text from only one or two references. 90 – 98. 3. S. year. 1991. title. pp.497 – 505.2002. Indiana. Handbooks etc. Purdue University. Air Technical Option Committee. 1. Reports. S. pp. Quantitative assessment of flammable refrigerants in room air conditioners. UK. S. …. References should be either in order as they appear in the report or in alphabetical order by last name of first author 14. Papers from Journal or Transactions Jung. A. G.University of Pune 12.1. P. All section headings and subheadings should be numbered. T. Oxford University Press. 1994 (Chapter 44) Patent Patent no. 110 – 112. Assessment .2. ASHRAE Handbook: Refrigeration. Report of the Refrigeration. Journal of Refrigeration. . An empirical correction for sizing capillary tubes.. …. Int. USA. centrally below the footer 13. 1996. …. Internet www. 2002.. J. and for subheadings 1.1. D.. 2. 34 – 40. and Radermacher.(Site) [Give full length URL] Conditioning and Heat Pumps. Symbols and notations if any should be included in nomenclature section only 15.. and Thome.2. etc. pp. United Nations Environmental Programme. A. 2002. 97 (1). Bansal. References should be given in the body of the text and well spread.

Centrally Aligned) Mr. Bold. Centrally Aligned) Guided by (TNR. Student’s Name (TNR. Centrally Aligned) Guide’s Name (TNR. 16pt. Centrally Aligned) Institute Logo Department of Automobile Engineering Name of the Institute [2011-12](TNR. 16pt. 22pt. Centrally Aligned. 16pt.University of Pune A Seminar on (TNR. 16pt. Title Case Centrally Aligned) . centrally aligned) Title (TNR. Title Case) By (TNR. 16pt. 27pt.

Institute Name .University of Pune Name of the Institute Institute Logo CERTIFICATE This is to certify that Mr..Automobile Engineering (Branch) of University of Pune. Date : Place : Guide‟s Name Guide Seal __________________ Head Department and Institute Name __________________ Principal.” under my supervision. in the partial fulfillment of Bachelor of Engineering . ………… has successfully completed the Seminar work entitled “Performance analysis of…….