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Separator 42X10

DATA S HE E T - DS SWT 0 0 8

WELL TESTING
& PRODUCTION

Three Phase Well Test Separator 42 x 10ft 1440psig


The MTC 42 x 10ft x 1440psi well test separator is a three-phase horizontal design packaged
into a CSC & DNV 2.7-1 skid and crash frame for offshore type applications. The horizontal
design enables efficient 3 phase separation of the well effluent into the Gas, Oil and Water
phases for accurate measurement of each phase by industry standard metering devices
installed on each of the Gas, Oil and Water outlet lines. The phases are then normally either
disposed of by independent burning and flaring or re-combined and re-injected into a
production line or stored for further processing or future disposal. Separator vessel has been
sized and designed for maximum flexibility to enable operation over a wide range of flowing
conditions, flow rates and of fluid types for optimized separation which is achieved by controlling
the vessel pressure and Oil, Water levels within the vessel. The vessel internals made up of Inlet
vane type diverter, baffle plates, vane type coalescer-defoamer packs and mesh type demister
pad have been designed to maximize the efficiency of separation over the optimum range of
operation. The vessel is protected from overpressure by two independent calibrated pressure
safety valves connected to a common outlet line for disposal of the vented fluids to a safe area.

Applications
Offshore and onshore well testing.
Drill stem testing offshore and onshore.
Well clean up campaigns offshore and onshore.
Extended production / well testing.
Early production facilities.

Additional Features
Bypass manifold from inlet to gas, oil and water outlets with 3 full bore isolation valves.
Vessel inlet nozzle fitted with 3 wafer type check valve.
Vessel internals designed to be installed / removed through manway.
Vessel internally coated with Belzona 1391 for extended vessel life.
Configured for addition of oil level controller with internal displacer.
Configured for data acquisition system on inlet, vessel and gas, oil and water outlet lines.
Configured for addition of Hi-Lo pressure and level alarms / shutdown system on vessel.
Supplied with 2 x 4ft Zone I fluorescent light units with 50 meters of power supply cable.

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Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).
Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.

Separator 42X10

DATA S HE E T - DS SWT 0 0 8

WELL TESTING
& PRODUCTION

Specifications

Well Test Separator

42 x 10ft x 1440psi in CSC & DNV 2.7-1 Skid and Crash Frame

Nominal Vessel Size

42 x 10ft Horizontal

Design Pressure

1440psi @ 122 Deg F

Design Temperature
Maximum Working Pressure
Service conditions

1330psi @ 250 Deg F


H2S / CO2

Maximum Oil rate (High liquid level)

15,000 BOPD

Maximum Gas rate (Low liquid level)

75 MMScfd

Maximum Gross Mass


Dimensions

16,000 kgs (estimated with vessel empty)


6.058mts x 2.438mts x 2.591mts (L x B x H)

Fluid Inlet

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-20 to 250 Deg F

4 ANSI 600RF flange and 3602 Female

Fluid outlets: Gas

4 ANSI 600RF flange and 3602 Male

Oil

3 ANSI 600RF flange and 3602 Male

Water

2 ANSI 600RF flange and 3602 Male

Vent

4 ANSI 150RF flange and 4602 Male

Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).
Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.

Separator 42X10

DATA S HE E T - DS SWT 0 0 8

WELL TESTING
& PRODUCTION

Specifications

Measuring equipment: Gas

Oil

Water

2 & 1 Nu-Flo Turbine meters with MCII+ display


Pressure, Temperature, PVT sampling points
Calibrated Shrinkage tester
1 Nu-Flo Turbine meter with MCII+ display
Pressure, temperature, Sampling points

Control equipment:

Gas

3 FO pneumatic Pressure control valve with


C1 Pressure controller

Oil

3 FC pneumatic Level control valve with L3 Level


controller with external displacer and Sight glass

Water

Safety devices

Manufacturing / Design Codes

03

6 DC Daniel Orifice meter with 5.761 LB


and 3 pen Barton
Pressure, Temperature, PVT sampling points
including 1NPTF for Isokinetic sampling

2 FC pneumatic Level control valve with L2 Level interface


controller with internal displacer and Sight glass
2 x 3 x 4 Pilot operated Pressure Safety Valves
mounted directly on independent vessel nozzles
with 4 Vent line to skid edge
2 x Grounding points on opposite diagonal sides
of base skid
ASME VIII Div.1 & U stamp / ANSI B.31.3 /
NACE MR01.75 / DNV 2.7-1 / CSC

Magnum Technology Center, Jebel Ali Free Zone (JAFZA) South, Plot# S61302, P.O. Box: 32478, Dubai (U.A.E).
Telephone: +971 (0) 4 8163600 Fax: +971 (0) 4 8163601. Sales Contact: John Sajeev: +971 (0) 50 845 3311.