ZUHAIR MOHD. AL-MADANI EST.

FOR ELECTRO MECHANICAL PROJECTS
MAINTENANCE DIVISION
Date

WELDING PROCEDURE SPECIFICATION (WPS)
ZMM-MD/WPS/001
Company Name: Zuhair Mohd. Al-Madani Est.
Welding Procedure Specification No.
ZMM/WPS/001
Revision No. : 00
Date
Welding Process(es) GTAW+SMAW
ASME IX 
ASME B31.3
AWS DI.1
CODE:

By : Praveen Rana
Supporting PQR No. : ZMM-MD/PQR/001
Revision No. : 00
Date
Types:
MANUAL
Other: SES-W-11-F01, W05-F02

BASE METAL (QW-403)
P-No. 1
Group No.
P - No.:
Group No.: 1 & 2
1&2
1
Specification type and grade:
ASTM A106Gr. B, A53 GR. B, API 5L Gr. B or Eqivalent
To specification type and grade:
ASTM A106Gr. B, A53 GR. B, API 5L Gr. B or Eqivalent
Chem. Analysis and Mech. Prop.:
As per ASME SEC II-A or Project requirement
To Chem. Analysis and Mech. Prop.:
As per ASME SEC II-A or Project requirement
Base Metal:
Groove: 5mm to 25.4mm Max.
Fillet: All
Deposited weld metal:
Groove: GTAW = 6mm (Max)
Fillet: All
Groove: SMAW = 19.4mm (Max)
Fillet: All
Pipe Dia. Range:
Groove: ≥ 2 7/8" NPS and above
Fillet: All
Other(s):
This WPS is also applicable to other types of welds like Socket welds, Branch welds, Nozzle welds,
Pipe attatchments Welds etc.
JOINTS (QW-402)
Joint Design: Single V groove, Branch, Fillet, Socket Welds
Backing:
GTAW (Root) - No / SMAW - YES
Type:
Weld Metal & Base Metal for fillets

Details: See page 03 of 03

FILLER METALS (QW-404)
F-No.
A-No.
Spec. No. (Class)
AWS No. (Class)

GTAW
6
1
5.18
ER70S - 6

SMAW
4
1
5.1
E7018

Size of Filler / Electrode metals

ø2.4 mm

ø2.5/ø3.2/ø4 mm

Electrode- Flux (Class)

N/A

Filler wire / Electrode name
Consumable Insert
Other(s)

N/A
LINCOLN or any other brand
ESAB or any other brand approved
approved by SAUDI
by SAUDI ARAMCO
ARAMCO
N/A
N/A
1) Filler Metal Product From:
Bare / Solid
2) No Autogeneous Welding

PAGE 01 of 03

99% N/A N/A Flow Rate (L/Min. (Range): See Table Volts.5/3. FOR ELECTRO MECHANICAL PROJECTS MAINTENANCE DIVISION WELDING PROCEDURE SPECIFICATION (WPS) POSITIONS (QW-405) Position Of Grove: Welding Progression: Position Of Fillet: PREHEAT(QW-406) Preheat Temp.100 20 . 2% Thoriated etc) Mode of Metal Transfer for GMAW: Electrode Wire Feed Speed Range: Other(s): N/A N/A N/A TECHNIQUE (QW-410) String or Weave Bead: String & Weave: Max.105 25 .5/ø3. AL-MADANI EST. EP (RP) .120 ø2.16 mm Initial and Interpass Cleaning: Brushing & Grinding Method of Back . Preheat to 40°c is mandatory.4 Hot-Pass GTAW ER 70S-6 DCEN 90 .4 Fill-up SMAW E7018 DCEP 95 .4 mm.28 65 .(min.80 ø2. Orifice or Gas Cup Size: 8 .2 We undersigned certify that the information stated on this WPS conforms to the requirements of ASME Sec.30 60 .26 70 . Tungsten Electrode 2% Thoriated.) Polarity Root GTAW ER 70S-6 DCEN 85 . (Pure Tungsten.Gouging: Whenever required Grinding and Backweld Oscillation: N/A Contact Tube to work distance: N/A Multiple or single pass (As per side): Multiple Pass Multiple or Single Electrode: Single Electrode Travel Speed (Range): See Table Peening: N/A Other(s): Wind velocity in the welding area for GTAW shall not exceed 8 km/h (2.SMAW Amps.2/ø4 Capping SMAW E7018 DCEP 85 .(max.): Interpass Temp.): Preheat Maintenance: Other(s): All Up All  Down ZMM-MD/WPS/001 POSTWELD HEAT TREATMENT(QW-407) Temperature Range: N/A Time Range: N/A Heating Rate: N/A Cooling Rate: N/A GASES(QW-408) 10° c 315° c 10° c Gas If the ambient temperature is less than 5°c. Shielding Argon Trailing N/A Backing N/A Precent Composition (Mixtures) 99. Range (mm/min.140 ø2.ZUHAIR MOHD.28 70 .) 8 ­ 20 N/A N/A ELECTRICAL CHARACTERSTICS(QW-409) Current (AC or DC): DC Polarity: EN (SP) for GTAW. (Range): See Table Tungsten Electrode Size and Type: 2. IX Reviewed By: Approved By: Signature: Signature: Date: Date: PAGE 02 of 03 Weld Process Layer(s) Filler Metal Current .2 m/sec) Travel Speed range Volt Range Type Class Diameter (mm) Amp.110 ø2. Weave width: 3times of Electrode Dia.105 20 .105 20 .

FOR ELECTRO MECHANICAL PROJECTS MAINTENANCE DIVISION WELDING PROCEDURE SPECIFICATION (WPS) ZMM-MD/WPS/001 REV 00 JOINT DETAILS SINGLE V GROOVE.ZUHAIR MOHD. AL-MADANI EST. FILLET & SOCKET WELD BACKING : WELD METALS & BASE METALS FOR FILLETS. PAGE 3 of 3 . BRANCH.