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Sl.

No

Description

Unit

1 Throttle temp
2 Throttle presure
3 Reheater temp
4 Condenser back pressure
5 Superheater spray flow
6 Reheater Spray Flow
7 Make up flow
8 ExcessAir
9 Exit Gas Temp
10 UBC
11 CoalMoisture
12 HPT Efficiency
13 IPT Efficiency
14 TG Heat Rate Gross (actual)
15 Reference HR
16 MS mass Flow

Reference

Actual

C
535.00
kg/cm
150.00
C
535.00
75.98
mmHG
t/h
0.00
t/h
0.00
t/h
0.00
24
%O2
138
C
11.99
%
10
%
88
%
90
%
2099.00 Kcal/kwh
1962.19 Kcal/Kwh
650.00 t/h

538.00
129.00
522.00

109.82
3.00
15.00
0.00
167
18.26
10.75
89
90

-ve sign is gain , and +ve sign is loss


1MW Deviaton of load --> 0.7 kcal/kwh loss of heat rate

Correction Curve
y = 0.0002990x + 0.8396950

MST

y = 0.0005894x + 0.9113709

MSP
515
525
535
545
555

0.9932
0.997
1
1.0029
1.0052

0.8469117
SH Spray

140
145
150
155
157
160

y = -0.0020143x + 0.9999143

RH Spray
0
1
2
3
4
5
6

MSP
1.006

0.994
0.99653
1
1.0028
1.0038

1.005
f(x) = 0.0005893915x + 0.9113709128

1
0.9979
0.9959
0.9938
0.9917
0.9898
0.988

RHSPRAY
1.015

f(x) = - 0.460

MSP
1.006
1.004

RHSPRAY

1.005
f(x) = 0.0005893915x + 0.9113709128
1

1.002
1

0.995

0.998
0.996

1.015
1.01

f(x) = - 0.0020142857x + 0.9999142857


MSP

0.992

RHSPRAY

Linear (RH

0.985
0.98

0.985

0.99
0.988
135

1.005

0.995
Linear (MSP)
0.99

0.99

0.994

f(x) = - 0.460

0.975
140

145

0.98
150
0

1155

2 160 3

1654

0.97
6
7
0.06

0.07

0.08

kcal/kwh
HR Devn using factor

HR Devn using curve

-1.92
1.79
7.67
-68.69
0.08
3.69
0.00
-177.84
34.80
18.56
1.50
-4.74
0.00

-0.49
26.44
7.01
105984.28
0.00
9.94
0.00
0.00
0.00
0.00
0.00
0.00
0.00

894x + 0.9113709

-3.00
21.00
13.00
-33.84
-3.00
-15.00
0.00
24.00
-29.00
-6.27
-0.75
-1.00
0.00

E-F

Kcal/Kwh

Direct

1
1
1
1
1
1
1
1
1
1
1
1
1

-1.92
0.64
1.785
0.085
7.67
0.59
2.03 -68.68813
0.084
0.028
3.69
0.246
0
6.1
-177.84
7.41
34.8
1.2
2.96 18.5592
1.5
2
-4.74
4.74
0
3.66

y = 0.0002370x + 0.8729450

RHT
515
525
535
545
555

1.005

Make UP

y = -0.4601895x + 1

COND P
0.06
0.07
0.08
0.1033
0.12
0.13

0.9949
0.9973
1
1.0022
1.0043
1.01

143x + 0.9999143

Deviation

Factor

1.012
1.0085
1
0.99
0.9842

MST

f(x) = 0.000299x + 0.839695

1
0.995
0.99
0.985
510

520

525

530

535

540

RHT

COND
1.006
f(x) = - 0.4601895495x + 1.0452626801

515

545

550

RHT

COND
1.006
f(x) = - 0.4601895495x + 1.0452626801

1.004

RHSPRAY

Linear (RHSPRAY)

1COND
0.998Linear (COND)

0.996

0.994

0.992

7
7
0.06

f(x) = 0.000237x + 0.872945

1.002

0.07

0.08

0.09

0.1

0.11

0.12

0.13

0.14

0.99
510

515

520

525

530

535

540

545

550

Curve

Remark

-0.493265
26.44005 out of range in curve
7.012759
105984.3 Please convert the pressure to ata for using curve
9.936844 Spray flow is % of mS flow in curve

y = -0.4601895x + 1.0452627

MST

.839695
MST
Linear (MST)

535

540

RHT

545

550

555

560

RHT

2945

RHT
Linear (RHT)

540

545

550

555

560

Sl.No

Description

Unit

1 Throttle temp
2 Throttle presure
3 Reheater temp
4 Condenser back pressure
5 Superheater spray flow
6 Reheater Spray Flow
7 Make up flow
8 ExcessAir
9 Exit Gas Temp
10 UBC
11 CoalMoisture
12 HPT Efficiency
13 IPT Efficiency
14 TG Heat Rate Gross (actual)
15 Reference HR
16 MS mass Flow

Reference

Actual

C
537.00 544.00
kg/cm
150.00 132.00
C
537.00 534.28
75.98 84.59
mmHG
t/h
0.00
5.00
t/h
0.00 10.00
t/h
0.00 10.00
%O2
C
%
%
%
%
2099.00 Kcal/kwh
1962.19 Kcal/Kwh
650.00 t/h

-ve sign is gain , and +ve sign is loss


1MW Deviaton of load --> 0.7 kcal/kwh loss of heat rate

These Correction Curves are For 250MW BHEL Machine.


Correction Curve
1.002005
MST
517
0.994
527
0.997
537
1
547
1.0029
557
1.0058

1.0018
MSP
140
145
150
155
160

0.841525
SH Spray

0.994
0.997
1
1.002
1.004

0.9243
RH Spray

HR Devn using factor

HR Devn using curve

-4.48
1.53
1.60
-17.47
0.14
2.46
61.00
0.00
0.00
0.00
0.00
0.00
0.00

-4.21
20.29
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

RHT

Make UP

Deviation

1
1
1
1
1
1
1
1
1
1
1
1
1

Factor

E-F

Kcal/Kwh

Direct

-4.48
0.64
1.53
0.085
0.59 1.603608
2.03 -17.47032
0.14
0.028
2.46
0.246
61
6.1
0
7.41
0
1.2
0
2.96
0
2
0
4.74
0
3.66

COND P

Curve

-4.208495
20.29103

Sl.No

Description

Unit

1 Throttle temp
2 Throttle presure
3 Reheater temp
4 Condenser back pressure
5 Superheater spray flow
6 Reheater Spray Flow
7 Make up flow
8 ExcessAir
9 Exit Gas Temp
10 UBC
11 CoalMoisture
12 HPT Efficiency
13 IPT Efficiency
14 TG Heat Rate Gross (actual)
15 Reference HR
16 MS mass Flow

Reference

Actual

C
537.00 544.00
kg/cm
170.00 169.00
C
537.00 534.28
75.98 84.59
mmHG
t/h
0.00
5.00
t/h
0.00 10.00
t/h
0.00 10.00
%O2
C
%
%
%
%
2099.00 Kcal/kwh
1962.19 Kcal/Kwh
650.00 t/h

-ve sign is gain , and +ve sign is loss


1MW Deviaton of load --> 0.7 kcal/kwh loss of heat rate

These Correction Curves are For 500MW BHEL Machine.


Correction Curve
0.000295*F4 + 0.841525
MST
517
0.994
527
0.997
537
1
547
1.0029
557
1.0058

0.0005904*F5+0.899
MSP
161.5
166
170
174
178.5

= -0.0002956x + 0.9999979
SH Spray

0.9947
0.9975
1
1.0023
1.0047

= -0.0017147x + 0.9
RH Spray

0
2
5
8
10

1
0.9994
0.9985
0.9977
0.997

0
2
5
8
10

SH Spray
Pattanayak

f(x) = - 0.0002955882x + 0.9999979412

1
0.9962
0.991
0.986
0.9828

RH S
1.005
1

f(x) = - 0.0017147059x + 0.9997735

SH Spray

RH S
1.005
1

f(x) = - 0.0002955882x + 0.9999979412

f(x) = - 0.0017147059x + 0.9997735

0.995

SH Spray
0.99 Linear (SH Spray)

0.985
0.98
0.975
0

10

Pattanayak

12

0.97
0

Factor
HR Devn using factor

HR Devn using curve

-4.48
0.09
1.60
-17.47
0.14
2.46
61.00
0.00
0.00
0.00
0.00
0.00
0.00

Deviation

Kcal/Kwh

-4.21
1.56
1.49
106.17
0.48
6.01
5.87
0.00
0.00
0.00
0.00
0.00
0.00

0.0005904*F5+0.8994774

1
1
1
1
1
1
1
1
1
1
1
1
1

0.64
0.085
0.59
2.03
0.028
0.246
6.1
7.41
1.2
2.96
2
4.74
3.66

0.000268*F6+ 0.856104
RHT
517
527
537
547
557

= -0.0017147x + 0.9997735

COND P
0.06
0.08
0.1033
0.1233
0.139

0.9947
0.9973
1
1.0027
1.0054

-0.0018235x + 1.0000098
Make UP
0
1
2.75
4
5

Make Up

RH Spray

017147059x + 0.9997735294

1
0.9982
0.995
0.9927
0.9909

1.002
1

Pattanayak
f(x) = - 0.0018234604x + 1.000009824

Make Up

RH Spray
1.002
1

017147059x + 0.9997735294

f(x) = - 0.0018234604x + 1.000009824

0.998

0.996 RH Spray
Linear (RH Spray)
0.994
0.992
0.99
0.988
0.986
4

10

12

Pattanayak

E-F
Direct

Curve

-4.48
0.085
1.603608
-17.47032
0.14
2.46
61
0
0
0
0
0
0

-4.208495
1.563755
1.486971
106.1694
0.481688
6.012586
5.867932

32.64652
1.0115
1.0095
1
0.99
0.9835

ke Up

Pattanayak

ke Up

4
Make Up
Linear (Make Up)

Pattanayak

Generation (MU)
Month
Generation(MU)
Jan
2000
Feb
3000
March
4000
Apri
5000
May
6000
June
7000
July
8000
August
9000
September
10000
October
11000
Novemebr
12000
December
13000
14000
12000
10000
8000
6000
4000
2000
0

Column C

Column C

PLF(%)

Auxiliary Consumption (%)


Drives
Pumps

FANS

Specific Coal Consumption (Kg/Kwh)

Specific Oil Consumption (ml/Kwh)

% Retained
Mesh
50
100
Mills
A
B
C
D
E
F

% pass
200

200

% UBC
FlyAsh
BottomAsh