D1

PIPE FACING MACHINE

The CRC-Evans Pipe Facing machine was developed to machine the complex bevel required by the CRC-Evans
Automated Pipeline Welding System. Since its introduction in 1968, the CRC-Evans Pipe Facing Machine has
been used to make millions of bevels on pipes ranging from 4" to 64" in diameter.
In addition to preparing bevels for the CRC-Evans Automated Pipeline Welding System, CRC-Evans Pipe Facing
Machines are used for:
C

Producing clean, bright, perfect bevels for manual pipeline welding to maximize quality and minimize repairs.

Machining modified bevels on heavy wall pipe to reduce metal volume, therefore reducing welding time.

Machining mitered bevels up to 2-1/2 degrees included angle on pipelines where it is not possible to use a
Pipe Bending Machine. (Miter type PFMs).

The CRC-Evans Pipe Facing Machine uses a combination of mechanical and hydraulic components to produce
bevels with a tolerance of 0.005" (0.13mm). A hydraulic power source is required.

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

D2
PIPE FACING MACHINE
The CRC-Evans Pipe Facing Machine has two major parts. The clamp section and the machining section. The
clamp section has two sets of hydraulically operated shoes that are mechanically interconnected so that they
expand equally and simultaneously. The shoes secure the machine to the pipe end by expanding inside the
pipe.
The machining section of the Pipe Facing Machine consists of a rotating faceplate with up to six radial arms
holding cutting tools with tungsten-carbide tips. The tools can be set to machine a wide range of bevel
configurations. The faceplate is rotated hydraulically. The face plate is fed by an independent hydraulic
system.
On shore (land) pipelines, the Pipe Facing Machine is suspended from a side boom tractor. The pipe facing
operation takes 2 to 5 minutes depending on the pipe wall thickness and the skill of the operator. The
recommended manpower is one facing machine operator and one tractor operator.
The CRC-Evans Hydraulic Power Unit (HPU) can be used to power the Pipe Facing Machine. This unit is skid
mounted and consists of a prime mover, hydraulic pumps, oil reservoir, and hydraulic hoses for transferring the
power. Alternatively, power may be obtained from a tractor mounted hydraulic power take-off.
The standard CRC-Evans Pipe Facing Machine with Hydraulic Power Unit is available for pipe sizes 4" through
60". The machines are available for sale or lease. CRC-Evans maintains an extensive inventory of spare parts,
consumable items and tools.

SIZE
inches

WEIGHT
lb/kg

4-10

DIMENSIONS

CUBE
ft3/m3

WIDTH
inches/m

HEIGHT
inches/m

LENGTH
inches/m

1120/508

34/.86

37/.94

56/1.42

41/1.16

8-14

1300/590

34/.86

37.94

65/1.65

47/1.34

16-22

1850/839

40/1.02

43/1.09

81/2.06

81/2.28

24-26

2300/1043

40/1.02

47/1.19

90/2.29

98/2.77

28-32

3200/1451

14/1.04

52/1.32

100/2.54

123/3.49

34-38

3800/1723

44/1.12

58/1.47

103/2.62

152/4.31

40-44

5400/2449

53/1.35

77/1.96

116/2.95

274/7.76

46-48

6500/2948

54/1.37

77/1.96

129/3.28

310/8.79

50-60

8800/3991

68/1.73

87/2.21

140/3.56

479/13.57

48" Miter

6100/2766

55/1.40

77/1.96

112/2.84

274/7.77

56" Miter

840023810

76/1.93

87/2.21

112/2.84

429/12.14

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

D3
PIPE FACING MACHINE
PIPE FACING MACHINE CATEGORIES
SIZE

RADIALS ARMS

EXPANDER RANGE
inches

MAX. WALL THICKNESS

in. (mm)

2.5" TO 8"

1 FIXED
1 MOVABLE

2.5 - 7
7-8

FOR 6", 0.875 in. (22 mm)

8" - 14"

3 MOVABLE

8 - 10
12-14

0.625 in. (16 mm)

0.625 in. (16 mm)

16" - 22"

4 MOVABLE

16
18 - 22

0.750 in. (19mm)

0.750 in. (19mm)

24" - 26"

4MOVABLE

24 - 26

1.00 in. (25.4 mm)

28" - 32"

6 MOVABLE

28 - 32

1.250 in. (32 mm)

34" - 38"

6 MOVABLE

34 - 38

1.250 in. (32 mm)

40" - 48"

6 MOVABLE

40 - 44
46 - 48

1.250 in. (32 mm)

50" - 60"

6 MOVABLE

50 - 54
56 - 60

1.250 in. (32 mm)

Counterbores and Miter Machines are considered specials. Supply all pertinent information to Houston or Tulsa
before quoting.
Thicker wall thickness have been beveled with particular machines. It is important to consult Tulsa or Houston
before quoting heavy wall pipe thicknesses.
IMPORTANT
On all wall thicknesses 1.00 in. (25.4mm) and above, it is strongly recommended the CRC-Evans engineering in
Houston or Tulsa be consulted.

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

D4

HYDRAULIC POWER UNIT

DIESEL

The Diesel Hydraulic Power Unit is used to power the Pipe Facing Machine. It consists of a diesel engine, reservoir, main
pump, feed pump, main and feed pressure relief valves, pressure gauges, filters and all necessary hoses, fittings and quick
disconnects needed.
These units come with various options, to fit the customers needs. Standard engine is John Deere, other engines can be
supplied to fit customer requirements.
General Information:
Length

118.5 in. (3000 mm)

Width

43 in. (787mm)

Height

57 in. (1092mm)

Weight

929 lbs. (422 kg)

Hydraulic Fluid

Mobil 220 ATF or Equiv.

Horsepower Requirement

60 H.P. (45 kW)

Pump Type (Piggyback)

Fixed Volume Vane

Filtration

10 Micron Return/Suction

Main Pressure Hose

1" (25.4 mm)

Main Return Pressure Hose

1-1/4" (31.8 mm)

Feed Pressure Hose

" (12.7 mm)

Hydraulic tank capacity

120 gal. (454 l)

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

Fuel tank capacity

34 gal. (129 l)

D5
HYDRAULIC POWER UNIT
DIESEL

Pump Requirements:
Flow Rate Main Pump @ 1800 rpm

36 gpm (136 lpm)

Flow Rate Feed Pump @ 1800 rpm

1.5 gpm (5.6 lpm)

Main Pressure

2000 psi (137 bar)

Clamp Pressure

350 psi (24 bar)

Feed Pressure

500 psi (34.5 bar)

Standard Engine Requirements

Number of Cylinders

Fuel

Diesel

Power Rating

Approx. 80 HP (60 kW)

depending on engine brand
and model.

Minimum Oil Pressure

20 psi (1.4 bar)

Coolant Temperature Range

180O-202O F (82O-94O C)

Optional Features
Marine Applications:
Electric Motors will have condensate heaters.
Desert Applications:
Motors are available with a higher temperature rating of 50EC.

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

D6

HYDRAULIC POWER UNIT

ELECTRIC

The Electric Hydraulic Power Unit is used to power the Pipe Facing Machine. It consists of a electric motor,
reservoir, main pump, feed pump, main and feed pressure relief valves, pressure gauges, filters and all
necessary hoses, fittings and quick disconnects needed.
These units come with various options, to fit the customers needs. They are available in 50 or 60 Hz power.
Weights & Dimensions:
Type

60 HP (kW)

Length

96 in. (2438 mm)

Width

60 in. (1524 mm)

Height

56 in. (1422 mm)

Weight

2900 lbs. (1315 kg)

General Information:
Hydraulic Fluid

Mobil 220 ATF or Equiv.

Horsepower Requirement

60 H.P. (45 kW)

Pump type (Piggyback)

Fixed volume vane

Filtration

10 Micron Return/Suction

Main Pressure hose

1 in. (25.4 mm)

Main Return Pressure hose

1-1/4 in. (32 mm)

Feed Pressure hose

1/2 in. (12.7 mm)

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999

Hydraulic tank capacity

120 gal. (454 l)

D7
HYDRAULIC POWER UNIT
ELECTRIC

Pump Requirements:

Flow Rate Main Pump @ 1800 rpm

36 gpm (136 lpm)

Flow Rate Feed Pump @ 1800 rpm

1.5 gpm (5.7 lpm)

Main Pressure

2000 psi (137.9 bar)

Clamp Pressure

350 psi (24 bar)

Feed Pressure

36 gpm (136 lpm)

Standard Motor Requirements

Motor Requirements

60 HP

Hertz

50 HZ

60 HZ

380

460

78

74

1.00

1.15

KVA

51.3

58.9

Temp

40E C

40E C

RPM

1450

1750

Voltage
Amps
Service Factor
Phase

* Customer must specify voltage rating. 50 HZ units are optional due to higher cost. Other voltages
available on request.
Optional Features
Barge Applications:
Coast Guard Approved Motors which will have epoxy coated windings, stainless steel electrical enclosures,
epoxy paint on the outside of motor, and condensate heaters.
Desert Applications:
Motors are available with a higher temperature rating of 50EC.

This document contains information which is valuable and proprietary to CRC-EVANS PIPELINE INTERNATIONAL, INC. The copyright for this document is owned by CRC-EVANS PIPELINE
INTERNATIONAL, INC. No part of this document is to be copied, reproduced, or distributed without written approval of CRC-EVANS PIPELINE INTERNATIONAL, INC.
CRC-EVANS PIPELINE INTERNATIONAL, Inc. April,1999