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DESIGN SPECIFICATION

SHEET
SCAP

BIPUL VIKRANT
PRIYANSHU UNIYAL
SUKHMANI CHANDI
B.F.TECH- IV
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CHECK LIST
S.No.

INDEX

Page
No.
2

Garment Image Front & Back

Technical sketch of Garment Front & Back (with POM)

Fabric Constituent & Garment Components

Measurement Details

Construction Details

Operation Breakdown

Trims Detail

Marker & Spreading Mode

Garment Zoning & Inspection

9-10

10

Cut Order Planning

11-14

11

Costing

15-16

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Actual Garment Image Front & Back

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FRON

BAC

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Technical sketch of Garment Front & Back (with


POM)

2 | Page

FRON
BAC
T

3 | Page

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Description

Fabric Constituent
Items
Lace
Fabric

100% Cotton
Cotton and Rayon blend with nap in print

Garment Components
Component
Front with unidirectional print
Back with unidirectional print
Front upper yoke
Back upper right yoke
Back upper left yoke
Sleeves
Company name tag
Size tag
Wash care tag inside seam

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1
1
1
1
1
2
1
1
1

No. of pieces

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Measurement Details-FRONT
POM

Component

TOL -

TOL +

Body Length HSP

Desired
Measureme
nt**
24.5

-1/2

1/2

Front yoke height at center front

3.5

-1/8

1/8

5*

Chest circumference 1 below armhole

19.5

-1/2

1/2

6*

Waist circumference

20

-1/2

1/2

Waist point HPS

17

8*

Bottom Circumference

22

-1/2

1/2

10

Across front at 5.5 below HPS

13.5

-1/4

1/4

12

Shoulder seam forward

13*

Shoulder slope

-1/4

1/4

14

Neck width HPS HPS

-1/4

1/4

15

Neck circumference CF CF

23

-1/4

1/4

16

Neck drop HPS

5.5

-1/8

1/8

18*
19*
20*

Sleeve length from shoulder


Sleeve width on sleeve end
Sleeve width on arm-top (4 below)

16
5
6.5

-1/8
-1/4
-1/4

1/8
1/4
1/4

TOL -

TOL +

-1/2

1/2

-1/8

1/8

''

Measurement Details-Back
POM

Component

Body Length HSP

Desired
Measureme
nt**
24.5

Yoke height at center back

5.5

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Across shoulder

14

-1/4

1/4

11

Across back below HSP at 6

15

-1/4

1/4

17

Neck drop from HSP

13

-1/8

1/8

* Measurements for the back is same as the front measurements.


** All the measurements are in inches.

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Con
stru
ctio
n
Det
ails

Descripti
on

Sl.
1 Front & back
fabric
gathering
2 Lace fabric
attached as
yoke to front
panel
3 Right and left
back yoke
attached to
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Needle

Seam

Stitch

US 4 (3.5mm)
circular

SPI

301 T/S

10

Others

SAM
(min.)

Gatherin
g foot

1.75

US 5
(3.75mm)circu
lar

superimpos
ed

301,
504 3T
O/L

10

0.8

US 5
(3.75mm)circu
lar

superimpos
ed

301,
504 3T
O/L

10

1.97

back panel
Shoulder
attachment

Sleeve
attachment

Side seam
attachment

Wash care
attachment to
left side panel
By self-fabric
neck finishing

1
0

Label (brand &


size)
attachment to
neck
Bottom
hemming is
done

US 5
(3.75mm)circu
lar
US 5
(3.75mm)circu
lar
US 4 (3.5mm)
circular

superimpos
ed

301,
504 3T
O/L
301,
504 3T
O/L
301,
504 3T
O/L
301

10

0.6

0.86

10

1.03

10

0.8

US 5
(3.75mm)circu
lar
US 5
(3.75mm)circu
lar

301

10

301

10

US 4 (3.5mm)
circular

301

10

superimpos
ed

US 4 (3.5mm)
circular

.75cm
ready

0.42

0.6

3cm
ready

0.947

9.777
Total

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Operation Breakdown
FRON
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YOK

BAC

SLEE

Fron
1

2
Attach yoke & front

Join

Attach

Side Seam

Attach wash-care

Neck finishing & topstitch

Attach size and brand

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Hem bottom & sleeves

Bac
3
Attach yoke & back
panel

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Trims
Detail

Material

Dimension

Placement

Type
THREAD
3 ply

Cotton (DTM)

All over

LABELS

Brand Label

Satin

Size Label

Taffeta

Wash care Label

Satin

Marker &
Spreading
Mode
1
2
3
4
5

1cm X 6cm

At necks facing at
center back
1cm X 1.5cm
Adjacent to brand
label
3.81cm X 2.54cm At left side seam
(inside), 4 from hem

Description

S.No.
Size
Number of pattern pieces
Total number of pieces required for each garment
Marker mode (symmetrical & directional)
Spreading mode

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Values

L (Large)
7
7
N/O/W
Face
F/O/W

Nap
N/O/W

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Zoning Sketch

Design Specification Sheet


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BAC
FRON
T

Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Garment Inspection as per Zone


A Zone Defects

Neckline
Defects: Improper top stitch
Cause: -Fabric stretched during stitching (too much pressure at foot)
-Due to lack of proper stitching
Remedies: -Set the machine accurately according the knitted fabric & stitch properly
-Align the seam properly & stitch with skilled workmanship

B Zone Defects

Armhole
Defects: Not aligned properly
Cause: -Fabric stretched during stitching (too much pressure at foot)
-Due to lack of proper marking/ proper stitching
Remedies: -Set the machine accurately according the knitted fabric & stitch properly
-By proper marking & aligning the seam accurately before stitch

C Zone Defects

Hemline
Defects: Raw edges
Cause: Operators fault.
Remedies: Properly inspect the garment & Finish the edges with overlock machines

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Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Cut Order Planning


Fabric Specifications:

Size

1.
Blue
2.
3.
Green
4.

S
Content- Cotton lace and rayon
160
blend with cotton
Contruction-Woven
Color- Green and Blue
240
Count/ Inch- Warp-65,Weft-50

Other
Specifications:
L
XL

M
240
360

Total Quantity

400

600

Single garment maker


length ( m)

1.2

1.5

XXL

1. Open Width
2. 160
Fabric Width 80
Ordered =1.5m
160
3. Marker Mode= N/o/W
4. Spreading Mode=F/O/W , N/U/D
240
120
240
5. Fabric cost= Rs 25/meter, Lace
cost=Rs29/meter
400
200
400
6. Garment = Womens top with lace yoke
&
1.7

2
2.2
full sleeves

Labor Cost:
Garments quantity as per
size and design colour
Marker Making For Both Markers= 2*(1.10
hr*$2/hr)

Total Number of Garments=


2000
=$4.40
pieces
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Spreading Cost for 400 Plies =


400*1/60hr*$1/hr
=$6.67
Cutting Cost =

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Spreading and Marker preparation time


1 Garment

2 garment

3 garment

4 garment

5 garment

Spreading
time /ply in
minutes
Fabric
Saving %

0.75

0.80

0.85

0.90

Marker
Preparation
time in
hours

0.5

0.75

0.90

1.0

1.10

Economic Cut Order Plan:

1st Lay--100 PliesGreen--S-S-M-M-M


2nd Lay20 PliesGreen80 PliesBlueS-S-M-M-M
3rd Lay100 PliesGreenL-L-XL-XXL-XXL
4th Lay--20 PliesGreen80 PliesBlue-- L-L-XL-XXL-XXL

Total No. of

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Total End

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Cut Order Plan as per Design colour

Green
Number of markers
Marker -1 S

120 plies

Marker- 2 L

XL

XXL

XXL

120 plies

Economic cut order plan


Lay 1
plies
Lay 2-plies
Lay 3
plies
Lay 4
plies

100

20

100

XL

XXL

XXL

20

XL

XXL

XXL

Size

Lay 1 -100 plies


Lay 2
20 plies
Lay 3
100 plies
Lay 4
2 plies
Total

200

300

40

60

200

100

200

500

40

20

40

100

240

360

240

120

240

1200

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L
0
0

XL
0
0

XXL
0
0

Total
500
100

Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Blue
Number of markers
Marker -1 S

80 plies

Marker- 2 L

XL

XXL

XXL

80 plies

Economic cut order plan


Lay 2-80 plies
Lay 4
80 plies

XL

XXL

M
XXL

Size

Lay 2
80 plies
Lay 4
80 plies
Total

160

240

160

80

160

400

160

240

160

80

160

800

XL
0

XXL
0

Total
400

Design Specification Sheet


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Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Costing
Material Cost:
Lay 1:

Lay 2:

Marker Length=
(1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m

Marker Length=
(1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m

Color= Green

Plies= 20 Green, 80 Blue

Plies= 100

Green:

End Allowance= 0.04*100=4m

End Allowance=0.04*20=0.8m

Total Fabric Used= (6.486*100) +


4m=652.6

Total Fabric Used = (6.486*20)


+0.8m=130.52m
Cost= 130.52m* Rs 25/m= Rs 3263

Lay 4:

Blue:

Marker Length=
(1.7+1.7+2+2.2+2.2)*0.94= 9.212m

End Allowance=0.04*80=3.2m

Plies= 20 Green, 80 Blue

Total Fabric Used= (6.486*80)


+3.2m=522.08m

Green:

Lay 3:

End Allowance=0.04*20=0.8m

Marker Length=
(1.7+1.7+2+2.2+2.2)*0.94= 9.212m

Total Fabric Used=


(9.212*20)+0.8m=185.04m

Plies=100 of Green

Cost= 185.04m* Rs 25/m= Rs 4626

End Allowance= 0.04*100=4m

Blue:

Total Fabric Used= (9.212*100) + 4m=925.2

End Allowance=0.04*80=3.2m

Cost=925.2m* Rs 25/m= Rs 23130

Total Fabric Used= (9.212*80)


+3.2m=740.16m
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Design Specification Sheet


Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment
Description

Womens top with lace


yoke & full sleeves

Total Fabric Cost:

Lace

Green=185.04m+
925.2m+130.52m+652.6m

Lace Description: White cotton lace

=1893.36m
Cost=1893.36* Rs 25/m
= Rs 47334

Total Lace Used= 2618.8 m


Cost=2618.8m* Rs 29/m= Rs 75945.2

Lace Cost= Rs 75945.2

Blue=522.08m+740.16m

Thread

=1262.24m

Thread Description: 3ply (DTM)

Cost=1262.24* Rs 25/m

Thread roll used/ garment= 0.489 of a roll

= Rs 31556

Cost of 1 roll= Rs 3.75


Total Fabric Required= 1893.36m
Total rolls of thread required= 0.489 *
+ 1262.24m
2000= 978
=3155.6m
Cost= 978* Rs 3.75= Rs 3667.5

Fabric Cost = Rs 78890

Thread Cost = Rs 3667.5


Labor Cost:
Marker Making For Both Markers= 2*(1.10 hr*
Rs 35/hr)
= Rs 77
Spreading Cost for 400 Plies = 400*1/60hr* Rs
20/hr
= Rs 133.33
Cutting Cost = 10/60hr*4lays*5garments= Rs
61.79

Total Labor Cost = Rs 272.12


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