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GENIUSTM GD series cooling tower is an induced draft, counter flow design in square dimension for more space saving

to meet current building space constraint.


GD series is constructed with mainly light weight FRP material and H.D.G steel structure. The fill material is formed
from high grade UV resist PVC giving efficient thermal transfer. In view of green building criteria, GD series is built-in
with high and efficiency drift eliminator to minimize water drift loss.
The GD series is also designed for easy maintenance for motor and drive system that can be accessed from the top.
An inspection door is provided for inspection on the nozzle system. Louvers are easily removable for access to the
cold water basin.
Genius always committed in continuous improvement and R&D for better cooling tower technology and customer
satisfaction.

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DESCRIPTION
V-BELT AND PULLEY SYSTEM
FAN ASSEMBLY
FAN STACK
DRIFT ELIMINATOR
NON-CLOG SPRAY NOZZLE
HIGH PERFORMANCE FILM FILL PACK
LOUVER
COLD WATER BASIN SUMP
GEAR REDUCER SYSTEM
MOTOR
SAFETY MAINTENANCE SYSTEM
CASING
MAIN FRAME STRUCTURE
LADDER

GOOD.

NG.

Features & Advantages:


1.

2.

3.

4.

Long-durability and light weight:


Tower body is made out of F.R.P. (fiberglass
reinforced plastics) which is free from
corrosion, so it is as durable as steel but as
light as P.V.C. Whats more, being coated with
a special epoxy composed of anti-ultraviolet
agent, the tower body is also resistant to the
hurt from sunlight.
H.D.G. Steel
All steel parts are treated by H.D.G.(hot dip
galvanization), so none will get rusty.
Low noise:
With specially designed axial fan and belt
reducer, the tower holds in itself strong wind
but very low noise. In addition, there is a high
quality silence mat above the basin that will
absorb most of water drop noise.
Low water loss:
The specially designed PVC drift eliminator can
produce excellent efficiency at stopping spray,

5.

so the carry-over volume can always be kept within


0.001%, and only a slight pressure drop loss will be
caused there.
No. clog & nozzles :
All nozzles are designed to be with special big orifice
so they will not get clogged as what were usually
used. Moreover, being installed inside the towers,
nor will the nozzles accept dirt from environmental
pollution.

6.

High Efficiency Fill :


The film type cellular fill is made of air vacuum
forming PVC sheets which are with corrugated
surface and are disposed at cross against each other,
so it can do very good job in heat rejection.

7.

Easy erection:
All tower supports are made of FRP and are bodyformed with basin, so it is very easy to erect the
tower, no matter theres isolation steel frame or not.

Engineering Data
Model

GD80

GD100

GD125

GD150

GD175

GD200

GD225

GD250

GD300

GD325

RT

80

100

125

150

175

200

225

250

300

325

Heat load

kcal/hr

312,000

1,170,000

1,267,500

Water flow rate

m/hr

44

Hot water temp.

37

Cold water temp.

32

Wet bulb temp.

27

Width (W)

mm

1600

1890

1910

2495

Length (L)

mm

1600

1890

1910

Total height

mm

3100

3100

3250

Item

Overall
dimension

Capacity

Cooling capacity

390,000
78

490,000
98

585,000
117

685,000
137

195

234

254

2495

2495

2800

2800

3100

3100

2495

2495

2495

2800

2800

3090

3100

3900

3900

4360

4200

4200

4550

4550

1800

1800

1800

2400

2400

420

420

420

475

430

7.5

11

FRP
Hot-Dip Galvannized Steel

Material

Fill

PVC

Drift eliminator

PVC

Distribution pipe / nozzle

PVC / Polypropylene

Cold water basin

FRP

Fan

FRP/Cast Aluminium Alloy

Fan cylinder

FRP

Fan

Type

Axial Flow
mm

1200

1200

1500

1500

1500

Number of blades

4
rpm

620

620

475

475

Motor

Drive system

480

V-Belt and Pulley

Totally enclosed fan cooled 3 phase induction motor, 4 poles

Type

415V/3Ph/50Hz

Power source
Rated output

kw

3.7

3.7

5.5

5.5

Quantity

Piping diameter
Make-up

5.5

7.5

1
PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Distribution System

Weight

975,000

176

Framework

Fan speed

880,000

156

Casing

Diameter

780,000

Inlet pipe dia.

100 x 1

100 x 1

100 x 1

150 x 1

150 x 1

200 x 1

200 x 1

200 x 1

200 x 1

200 x 1

Outlet pipe dia.

125 x 1

125 x 1

125 x 1

125 x 1

150 x 1

150 x 1

200 x 1

200 x 1

200 x 1

200 x 1

Drain pipe

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

Overflow pipe

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

50 x 1

Auto make up pipe

25 x 1

25 x 1

25 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

Manual make up pipe

25 x 1

25 x 1

25 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

40 x 1

Evaporation loss

0.84

Drift loss

0.005

Dry weight

kg

850

952

989

1210

1320

1480

1525

1690

2350

2350

Operating weight

kg

1890

2115

2660

3120

3220

3540

3730

4230

5180

5180

1720

1720

1900

1910

1910

Internal head loss


Water storage capacity

m
litres

2
980

1030

1380

1380

1380

The basic design condition of GD series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate

Engineering Data
Model

GD350

GD400

GD450

GD500

GD600

GD700

GD750

GD800

GD850

GD900

GD1000

RT

350

400

450

500

600

700

750

800

850

900

1000

1000

Heat load

kcal/hr

1,365,000

1,560,000

1,755,000

1,950,000

2,340,000

2,730,000

2,925,000

3,120,000

3,315,000

3,510,000

3,900,000

3,900,000

Water flow rate

m/hr

273

312

351

390

468

546

585

624

644

702

780

780

Hot water temp.

37

Cold water temp.

32

Wet bulb temp.

27

Width (W)

mm

2495

2495

2800

2800

3100

2800

2800

3400

3100

3100

2800

3100

Length (L)

mm

4990

4990

5600

5600

6180

8320

8400

7400

9145

9270

11200

12360

Total height

mm

3900

4360

4200

4200

4550

4800

4200

4800

4800

4550

4200

4550

1800 x 3

1800 x 3

1800 x 3

2400 x 3

1800 x 4

2400 x 4

480

480

480

475

480

475

Item

Overall
dimension

Capacity

Cooling capacity

FRP

Casing

Hot Dipped Galvanised Steel

Material

Framework
Fill

PVC

Drift eliminator

PVC
PVC/Polypropylene

Distribution pipe / nozzle

FRP

Cold water basin

FRP / Cast Aluminium Aloy

Fan

FRP

Fan cylinder

Axial Flow

Fan

Type
Diameter

mm

1500 x 2

1800 x 2

1800 x 2

1800 x 2

2400 x 2

4
rpm

480

480

480

480

475

Motor

415V/3Ph/50Hz

Type

Totally enclosed fan cooled 3 phase induction motor, 4 poles

Power source
Rated output

kw

Quantity

5.5

5.5

5.5

7.5

7.5

5.5

7.5

7.5

7.5

7.5

7.5

7.5

Distribution System

Piping diameter

480

V-belt Drive System

Drive system

Weight Make-up

1800 x 3

Number of blades
Fan speed

GD1200

PVC distribution pipe and lateral tubes equipped with polypropylene spray nozzles

Inlet pipe dia.

mm

150 x 2

200 x 2

200 x 2

200 x 2

200 x 2

200 x 2

200 x 3

200 x 3

200 x 3

200 x 3

200 x 4

200 x 4

Outlet pipe dia.

mm

200 x 1

250 x 1

250 x 1

250 x 1

200 x 2

200 x 2

200 x 2

250 x 2

250 x 2

250 x 2

250 x 2

250 x 2

Drain pipe

mm

50 x 1

50 x 2

50 x 2

50 x 2

50 x 2

50 x 2

50 x 3

50 x 3

50 x 3

50 x 3

50 x 3

50 x 3

Overflow pipe

mm

50 x 1

50 x 2

50 x 2

50 x 2

50 x 2

50 x 2

50 x 3

50 x 3

50 x 3

50 x 3

50 x 3

50 x 3

Auto make up pipe

mm

40 x 1

40 x 2

40 x 2

40 x 2

40 x 2

40 x 2

40 x 3

40 x 3

40 x 3

40 x 3

40 x 3

40 x 3

Manual make up pipe

mm

40 x 1

40 x 2

40 x 2

40 x 2

40 x 2

40 x 2

40 x 3

40 x 3

40 x 3

40 x 3

40 x 3

40 x 3

Evaporation loss

0.84

Drift loss

0.005

Dry weight

kg

2640

2960

3050

3380

Operating weight

kg

6440

7080

7460

8460

Internal head loss


Water storage capacity

m
litres

4700

4850

5070

5480

5695

7050

7670

9400

10360

12300

12690

12951

14320

15540

16920

20720

5300

6650

7120

7300

7800

8200

8750

10830

2
3100

3400

3590

4260

The basic design condition of GD series is based on hot water inlet 37C, cold water outlet : 32C, Ambient WB: 27C, 13 /min/TR water flow rate