Professional Documents
Culture Documents
Edition 2010
The sleeve
Consists of a soft material with good flow
characteristics (PTFE) so that the sealing
element is reliably held in position. A graphite
ring provides an effective sealing and protection
against high termal loads in the Fire Safe version.
3
2
The sealing element is the heart of a valve. If a valve can reliably fulfill the shut off or controlling functions is determined by the seal.
Who or whatever controls the sealing element, controls safety.
Klinger is the only manufacturer in the world who offers both - valves and gaskets. It is obvious that over a hundred years of experience in sealing technology has led to a natural advantage in competition. You are just about to see a part of it.
Here we show you the main differences of the Klinger sealing element. On the next pages we explain how these advantages take effect
on the entire valve concept.
One principle, six safeties! Each sealing element can be replaced by another. This allows quick and easy adjustment of the valve to altering requirements and service conditions:
Standard:
For applications
up to 300C,
sealing ring made
of KFC-25.
Resistant to
chemicals:
For an extreme high
leak tightness and
special application in the
chemical industry, sealing
ring made of PTFE.
Resistant to wear:
For abrasive fluids and
those containing solids.
Sealing ring made of
with metal insert.
Temperature
resistant:
For high temperature
range up to 400C.
Sealing ring with metal
insert and additional
graphite ring.
Vacuum application:
Reliably leak-proof
at low pressure and
fine vacuum. Viton
sealing ring.
Fire Safe:
Safety acc. to API 607
and EN ISO 10497.
Special sleeve and
sealing ring made of
KFC-25.
C
2
**
A
8
15
17
19
20
10
11
12
13
14
16
18
1. CE marking
KLINGER Fluid Control fulfills the requirements
of the Pressure Equipment Directive
PED/97/23/EC. Therefore our complete
range of valves (beginning with size
DN 32) is marked with the CE-sign.
2. Fire-safe
The KLINGER Ballostar KHA
fire-safe version acc. to
API Standard 607 (4.th Ed.) and
EN ISO 10497 is equipped with
special sealing elements (FS).
* beginning with
size DN 50
5. Actuators
The labyrinth
stuffing box
10 -3
max. permissible
leak rate acc. to TA-Luft
3 .10 -3 mbar l/s
(= 0.003 mbar l/s)
10 -4
10 -5
10 -6
0
10
20
30
40
50
60
70
80 90 100
Actuations x 1,000
Tested with the ball valve
KHA-G 1" with Helium
PN pressure (bar)
(1bar = 0.1MPa)
100
48
45
40
37,3
PN pressure (bar)
(1bar = 0.1MPa)
16
13,4
9,9
6
18
16
Sealing elements
PTFE
KFC-25
Metal
Metal
Stuffing box
PTFE labyrinth
Graphite max. PN 40
Viton max. PN 40
400
366
300
200
217
Viton
PTFE
150
156,5
105
120
50
Temp. C
80
60
45
25
10
289,5
300
180
200
150
10
6
120
-10
30
28,2
25
Body
Viton
Viton
63
60
75
PN pressure (bar)
(1bar = 0.1MPa)
63
Maximum for PTFE
57,3
47,2
40
36,4
1)
For plants that are subjected to
an acceptance test, to please
contact Klinger.
28,4
24,4
Temp. C
1)
400
300
251
200
208
130
150
158
20
85
60
45
25
10
Temp. C
196
Viton
Sealing
elements
PTFE
KFC-25, Metal, Fire Safe
Metal
Screw bolts A4-70 until -196 C
Bolts,
screws and
cap screws
Stuffing box
PTFE labyrinth
Graphite max. PN 40
Viton max. PN 40
Fluids
PTL
GRK
VIT
PTFE labyrinth
Graphite compact
Viton
-196/+300
-85/+400
-25/+150
Water/hot water
Mineral oil
Heat transfer oil
Liquid gas/low temperature
Saturated steam
Misc. gases
Vacuum/ high vacuum
Hot steam
0xygen
Conditions
of use
Standard application
High no. of cycles
Frequent temp. changes
Fire safety (Fire Safe)
Chemical industry
Abrasive fluids
Temperature range [C]
Approvals
and certificates
VDI 2440
VGW
Fire Safe API 607
TA-Luft
VdTV 1065
EN 161
EN 264
10
KFC
PTF
MET
MES
VIR
FIS
KFC-25
PTFE
Metal*
Metal/Special*
Viton
Fire Safe
-60/+300
-196**/+200
-60/+300
-60/+400
-25/ +150
-60/+300
less suitable
not recommended
11
12
Flow rate
Pressure drop
Density
Velocity
in m 3/h
in bar
in kg/m 3
in m/s
so that:
kv = Q
1000
or
10 5
= 2
w2
DN (mm)
10
0.35
6.8
15
0.23
18.8
20
0.20
35.8
25
0.14
66.8
32
0.12
118
40
0.11
193
50
0.10
316
65
0.076
607
80
0.067
980
100
0.058
1645
125
0.051
2742
20R15
0.96
16.3
25R20
0.54
34
32R25
0.41
63,9
40R32
0.35
108
50R40
0.33
174
65R50
0.32
299
80R65
0.31
460
100R80
0.30
730
125R100
0.30
1141
150R125
0.30
1642
Pressure drops
w 2 10 -5
or
kv
1000
13
KFC-25
Nominal
diameter
DN
inch mm
1/2"
15
6.2
3/4"
20
12
1"
25
14
1 1/4"
32
1 1/2"
10
63
100
8.5
10
19
15
6.4
6.6
6.8
7.2
7.6
27
17
35
40
25
60
2"
50
37
2 1/2"
65
60
66.3 72.5
3"
80
96
114
4"
5"
80
85
Remote Control,
double-acting actuator
600
400
200
Torque
[Nm]
Torque Nm
100
204 240
80
60
51
40
30
PTFE
2
1/2"
15
5.4
3/4"
20
10.8 11.1 11.4 11.8 12.1 12.4 12.7 13.3 14.0 14.8 17.1
1"
25
12.6 13.5 14.5 15.6 16.3 17.2 18.2 20.0 21.9 24.3
1 1/4"
32
15.3 16.6 17.9 19.4 20.4 21.7 23.0 25.6 28.2 31.5
5.6
5.8
6.0
6.3
6.5
6.4
7.2
7.7
1/2"
40
21.3 23.6 26.0 28.8 30.7 33.1 35.4 40.1 44.9 51.0
2"
50
2 1/2"
65
3"
80
4"
5"
9.0
3,5
15
7.5
7.8
8.2
8.5
8.8
9.1
20
15
1"
25
18
22
32
25
1 1/2"
40
40
2"
50
55
64.4 73.8
85
29
3/4"
20
36
1"
25
46
1/4"
32
1 1/2"
40
2"
50
1/2"
65
3"
23.8
65
3"
80
400
5,5
Viton
1/2"
1/2"
14
3/4"
59
4,5
Nominal
Differential pressure (bar)
diameter
0
5
10 16
DN
Torque Nm
inch mm
1/4"
Metall/ metal
1/2"
20
10
14
6.1
15
14.0 15.9 17.8 20.0
4"
4"
5"
5"
125
RC 260-DA
RC 250-DA
Starting data
RC 240-DA
Nominal width DN 40
Sealing element KFC 25
Differential pressure 15 bar
Control pressure 5.5 bar
RC 230-DA
RC 220-DA
RC 210-DA
Min.
torque 33,9 Nm
Multiply by safety
factor 1.5
(33,9 x 1.5 = 50,85)
Design
torque 50,85 Nm
Double-acting actuator
Enter design torque
(51 Nm)
and control pressure
(5.5 bar)
in diagram
Function of the
actuator
Klinger recommends to
use a faktor of 1.5, i.e.
plus 50% for standard
calculations
Single-acting actuator
* Of course all makes of other actuator manufacturers can be attached without any
difficulty to automate Klinger Ballostar ball valves!
15
Type KHA-FL
Marerial code III/
Grey cast iron
PN 16
d3
d4
G
d2
b
h5
h4
SW1
Material III
Grey cast iron
0,2
Lever
Operating stem
Stuffing box nut
Loading ring
Belleville washer
Female support ring
Stuffing box*
Slip ring
Sealing element*
Supporting ring
Ball
Flanged end piece
Screw bolt
Hexagon nut
Body
h1
g
* Standard version
rotated in the
section
* lz
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak tightness bi-directional.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available
Connections
Flanges acc. to EN 1092-2
(former DIN 2533)
Dimensions
Face-to-face dimensions acc. to
EN 558-1, basic series 1, or DIN 3202-F1.
Main use
Generally for liquids and gases, other
fluids see resistance table.
DN
Connecting dimensions
Dimensions
L
PN
Weight
h1 d D g
15
130 80 130 16 35 15 95 45
14 65 14
F04 42 42
2.4
50
20 125 18
F07 70 70 17 55
10
15
13.3
65
20 145 18
F07 70 70 17 55
10
15
16.4
80
22 160 18
70 12
20
30.1
24 180 18
70 12
20
36.8
100
16
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc. to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Automation
Flange connection acc. to ISO 5211,
allows direct mounting of the actuator or
mounting with bracket.
Pneumatic and electro-mechanic
actuators suitable.
30 5,8
kg
In the interest of technical progress designs and dimensions are subject to modification.
Type KHA-FL
Material code VIII/ Steel
and Material code Xc/
Acid-resistant steel
PN 40
d4
d3
G
d2
b
h5
h4
SW1
Material VIII
Carbon steel
h1
0,2
* Standard version
rotated in the
section
* lz
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both port
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
DN
Connections
Flanges acc. to EN 1092-1 (DIN 2535).
Dimensions
Face-to-face dimensions acc. to
EN 558-1, basic series 1, or DIN 3202-F1.
Main use
Generally for liquids and gases, other
fluids see resistance table.
Connecting dimensions
Dimensions PN
L
Material Xc
Acid-res.
stainless steel
h1 d D g
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc. to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Fire safety (special version).
Fire safe acc. to API 607 and EN ISO 10497.
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator or
mounting with bracket. Pneumatic and
electrical actuators possible.
Mounting flange for actuator
Weight
kg
10
120 80 130 40
35 10
90 40
16 60 14
4 F04 42 42
30 5.8
2.3
15
130 80 130 40
35 15
95 45
16 65 14
4 F04 42 42
30 5.8
2.8
20
150 94 160 40
46 20 105 58
18 75 14
4 F04 42 42 11 30 5.8
3.8
25
160 98 160 40
50 25 115 68
18 85 14
4 F04 42 42 11 30 5.8
5.1
32
65 32 140 78
18 100 18
4 F05 50 50 14 35
12
7.9
40
72 40 150 88
18 110 18
4 F05 50 50 14 35
12
9.8
50
90 50 165 102 3
20 125 18
4 F07 70 70 17 55 10
15
14.1
65
22 145 18
8 F07 70 70 17 55 10
15
18.3
24 160 18
20
30.9
24 190 22
20
39.7
26 220 26
25
52.2
80
all dimensions in mm
In the interest of technical progress designs and dimensions are subject to modification.
17
Type KHA-FL
Material code III/
Grey cast iron
PN 16
d3
d4
G
d2
b
h5
h4
SW1
Material III
Grey cast iron
d1
0,2
Lever
Operating stem
Stuffing box nut
Loading ring
Belleville washer
Female support ring
Stuffing box*
Slip ring
Sealing element*
Supporting ring
Ball
Flanged end piece
Screw bolt
Hexagon nut
Body
h1
rotated in the
section
* Standard version
*lz
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both port
directions
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available
Connections
Flanges acc. to EN 1092-2
(former DIN 2533).
DN
Dimensions
L
PN
Dimensions
Face-to-face dimensions acc. to
EN 558-1, series line 1, or DIN 3202-F1
up to DN 100R80.
Face-to-face dimensions acc. to
EN 558-1, basic series 27, or acc. to
DIN 3202-F5 for DN 125R100 and
DN 150R125.
Main use
Generally for liquids and gases, other fluids see resistance table.
Connecting dimensions
kg
3.3
16 75 14
4 F04 42 42
Weight
h1 d d1 D g
20R15
30 5.8
25R20
16 85 14
4 F04 42 42 11 30 5.8
4.2
32R25
18 100 18
4 F04 42 42 11 30 5.8
6.2
40R32
18 110 18
4 F05 50 50 14 35
12
8.2
50R40
20 125 18
4 F05 50 50 14 35
12
11.5
65R50
20 145 18
4 F07 70 70 17 55 10
15
13.4
80R65
22 160 18
8 F07 70 70 17 55 10
15
20.5
100R80
24 180 18
20
26.8
26 210 18
20
48.2
26 240 22
25
63.2
18
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc. to
phere: EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ.
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator
or mounting with bracket.
Pneumatic and electrical actuators
possible.
Type KHA-FL
Material code VIII/ Steel
and Material code Xc/
Acid-resistant steel
PN 40
d4
d3
G
d2
b
SW1
h4
h5
d1
h1
rotated in the
section
,2
* Standard version
*lz
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available
DN
Dimensions
L
Connections
Flanges acc. to EN 1092-1 (DIN 2535).
Dimensions
Face-to-face dimensions acc. to
EN 558-1, basic series 1, or DIN 3202-F1
up to DN 50R40.
Face-to-face dimensions acc. to
EN 558-1, basic series 27, acc. to
DIN 3202-F5 for DN 125R100.
Main use
Generally for liquids and gases, other
fluids see resistance table.
Connecting dimensions
PN
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc. to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Fire safety (special version)
Fire safe acc. to API 607 and EN ISO 10497.
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator
or mounting with bracket.
Pneumatic and electrical actuators
possible.
A SW1 d3 d4 h4 h5
h1 d d1 D g
18 75 14
4 F04 42
25R20
18 85 14
32R25
18 100 18
40R32
50R40
20R15
125R100
32 40 150 88
Weight
kg
3.2
4 F04 42 11 42 5.8
4.4
4 F04 42 11 42 5.8
5.9
18 110 18
4 F05 50 14 50
12
8.1
20 125 18
4 F05 50 14 50
12
11.6
26 220 26
20
49.5
42 5.8
In the interest of technical progress designs and dimensions are subject to modification.
19
88
45
Type KHA-FK
Material code III/
Grey cast iron
PN 16
85
d3
M1O
d4
h5
d2
h4
SW1
Material III
Grey cast iron
Lever
Operating stem
Stuffing box nut
Loading ring
Belleville washer
Female support ring
Stuffing box
Slip ring
Sealing element
Supporting ring
Ball
Flanged end piece
Screw bolt
Hexagon nut
Body
d1
h1
g
rotated in the
section
0,2
* Standard version
l
*lz
rotated in the
section
b
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
Connections
Flanges acc. to EN 1092-2
(former DIN 2533).
Dimensions
Face-to-face dimensions acc. to
EN 558-1, basic series 27,
or DIN 3202-F4.
Main use
Generally for liquids and gases, other fluids see resistance table.
DN
Connecting dimensions
Dimensions PN
L
65R50
lz* ISO
Weight
A SW1 d2 d3 d4 h4 h5
4 F07 70 17 55 70 10
20
h1 d d1 D g
Leak tightness
seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc. to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator or
mounting with bracket.
Pneumatic and electrical actuators
possible.
kg
15
13.5
8 F07 70 17 55 70 10
15
19.7
20
25.7
88
45
85
d3
d4
1)
Type KHA-FK
Material code VIII/ Steel
and Material code Xc/
Acid-resistant steel
PN 40
M1O
h5
d2
h4
SW1
d1
h1
g
rotated in the
section
0,2
** Standard version
l
*lz
rotated in the
section
b
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
Connections
Flanges acc. to EN 1092-1 (DIN 2535).
Dimensions
Face-to-face dimensions acc. to
EN 558-1, basic series 27,
or DIN 3202-F4.
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) leak tightness trough the atmosphere: EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
DN
Connecting dimensions
Dimensions PN
L
h1 d d1 D g
lz* ISO
Weight
A SW1 d2 d3 d4 h4 h5
kg
65R50
19 145 18
8 F07 70 17 55 70 10
15
15.3
80R65
8 F07 70 17 55 70 10
15
21.3
20
29.7
all dimensions in mm
In the interest of technical progress designs and dimensions are subject to modification.
21
Type KHA-SL
Material code VIII/ Steel
PN 100/40
and Material code Xc/
Acid-resistant steel
PN 63/40
d4
d3
h5
d2
h4
SW1
dp
d
h1
Lever
1.4006
Operating stem
1.4104
Stuffing box nut
1.4404
Loading ring
1.4401
Belleville washer
1.4310
Female support ring 1.4404
Stuffing box*
K-Flon
Slip ring
KFC-25
Sealing element
Xc-KFC
Supporting ring* SINT D10
Ball
1.4401
Weld ends, long
1.0619
Screw bolt
8,8-A2L
Hexagon nut
8-A2L
Body
1.0619
30
* Standard version
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
Connections
Weld ends acc. to DIN 3239 (EN 12627)
DN
Dimensions
Face-to-face dimensions acc. to
DIN 3202-S10 (DN 10-40)
Face-to-face dimensions acc. to
ANSI B16.10 Cl.300 (DN 50-125)
Main use
Generally for liquids and gases, other fluids see resistance table.
PN
Dimensions
L
1.4006
1.4404
1.4404
1.4401
1.4310
1.4401
K-Flon
KFC-25
Xc-KFC
1.4404
1.4401
1.4408
A4-70
A4
1.4408
VIII
Connecting dimensions
S
ISO
13
4.0
F04
42
30
42
5.8
17
3.5
F04
42
30
42
5.8
D dp
35
10
18
35
15
22
22
Xc
h1
10
15
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness acc to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ.
Fire safety (special version)
Fire safe acc. to API 607 and EN ISO 10497.
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator
or mounting with bracket.
Pneumatic and electrical actuators
possible.
Weight
h5
kg
0.7
0.9
SW1 d2 d3 d4 h4
20
46
20
28
4.0
F04
42
11
30
42
5.8
1.5
25
270 98 160 63
40
50
25
34 28,5 4.5
F04
42
11
30
42
5.8
2.1
32
40
65
32
43
37
5.5
F05
50
14
35
50
12
2.3
40
40
72
40
49
43
4.5
F05
50
14
35
50
12
4.8
90
50
50
40
40
65
40
40 100 65
77
80
40
40 122
90
100
40
40
125
61 54,5 5.5
FO7
70
17
55
70
10
15
8.3
70
6.0
FO7
70
17
55
70
10
15
12.5
82
5.0
F10 102
22
70 102
12
20
22.8
F10 102
22
70 102
12
20
33.5
F12 125
27
85 125
15
25
42.0
80
all dimensions in mm
22
In the interest of technical progress designs and dimensions are subject to modification.
Type KHA-SK
Material code VIII/ Steel
PN 100/63
and Material code Xc/
Acid-resistant steel
PN 63/40
d4
d3
h5
d2
h4
SW1
dp
d
h1
Lever
Steel Nickel plated
1.4404
1.4104
Operating stem
1.4404
1.4404
Stuffing box nut
1.4401
1.4401
Loading ring
1.4310
1.4310
Belleville washer
1.4401
Female support ring 1.4404
K-Flon
K-Flon
Stuffing box*
KFC-25
KFC-25
Slip ring
Xc-KFC
Xc-KFC
Sealing element*
1.4404
SINT D10
Supporting ring
1.4401
1.4401
Ball
1.4408
1.0619
Weld ends, short
A4-70
8,8-A2L
Screw bolt
A4
8-A2L
Hexagon nut
1.4408
1.0619
Body
30
* Standard version
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
DN
Dimensions
Connections
Weld ends acc. to DIN 3239
(EN 12627)
Dimensions
Face-to-face dimensions acc. to
DIN 3202-S13
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) steml eak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ.
PN
Connecting dimensions
Weight
h5
kg
5.8
0.6
42
5.8
0.8
42
5.8
1.4
Xc
h1
D dp
ISO
A SW1 d2 d3 d4 h4
130 100 63
35
10
18
13
4.0
F04
42
80
130 100 63
35
15
22
17
3.5
F04
42
30
94
160 100 63
46
20
28
22
4.0
F04
42
11
30
40
50
25
34 28,5 4.5
F04
42
11
30
42
5.8
1.9
40
65
32
43
37
5.5
F05
50
14
35
50
12
2.7
72
40
49
43
4.5
F05
50
14
35
50
12
4.6
10
70
80
15
75
20
90
25
100 98
160 63
32
40
40
VIII
30
42
all dimensions in mm
In the interest of technical progress designs and dimensions are subject to modification.
23
Type KHA-SL
Material code VIII/ Steel
PN 100/40
and Material code Xc/
Acid-resistant steel
PN 63/40
d4
d3
d2
h4
h5
SW1
dp
d1
h1
30
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
Connections
Weld ends acc. to DIN 3239
(EN 12627).
DN
Dimensions
L
Dimensions
Face-to-face dimensions acc. to
DIN 3202-S10 (20R15-40R32)
Face-to face dimensions acc. to
ANSI B16.10 Cl. 300 (50R40-100R80)
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Connecting dimensions
PN
VIII
Xc
h1
Weight
20R15
270
80
130 100 63
35
25R20
270
94
160 100 63
46
32R25
270
98
160
63
40
50
d d1 D dp S ISO
15 20 28 22 4.0 F04
20 25 34 28.5 4.5 F04
25 32 43 37 5.5 F04
40R32
63
40
65
32
40
49
50R40
63
40
72
40
50
40
40
90
50
65
50
65R50
70
40
40 100 65
80
90
5.0 FO7
70
40
40 122 80
80R65
SW1 d2 d3 d4 h4
h5
kg
42
30
42
5.8
1.0
42
11
30
42
5.8
1.6
11
30
42
5.8
2.3
14
35
50
12
3.2
14
35
50
12
5.7
17
55
70
10
15
9.1
17
55
70
10
15
14.4
70
102
12
20
24.1
43
82
42
4.5 F05
50
all dimensions in mm
24
In the interest of technical progress designs and dimensions are subject to modification.
d4
d3
d2
h4
h5
SW1
dp
d1
h1
30
* Standard version
rotated in the
section
1/2 L
1/2 L
Connections
Weld ends acc. to DIN 3239
(EN 12627)
Dimensions
Face-to-face dimensions acc. to
DIN 3202-S13 (20R15-40R32)
Face-to-face dimensions acc. to
ANSI B16.10 Cl. 300 (50R40)
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
DN
Dimensions
L
Connecting dimensions
PN
VIII
Xc
h1
Weight
SW1 d2 d3 d4 h4
20R15
90
80
130 100 63
35
25R20
100
94
160 100 63
46
d d1 D dp S ISO
15 20 28 22 4.0 F04
20 25 34 28.5 4.5 F04
32R25
110
98
160
63
40
50
25
32
43
37
5.5 F04
42
11
30
42
5.8
2.1
40R32
63
40
65
32
40
49
43
4.5 F05
50
14
35
50
12
2.9
63
40
72
40
50
50
14
35
50
12
5.0
50R40
h5
kg
42
30
42
5.8
0.8
42
11
30
42
5.8
1.4
all dimensions in mm
In the interest of technical progress designs and dimensions are subject to modification.
25
Type KHA-G
Material code III/
Grey cast iron
PN 16
d3
SW
d4
h5
d2
h4
Material III
Grey cast iron
d1
h1
SW2
Lever
Operating stem
Stuffing box nut
Loading ring
Belleville washer
Female support ring
Stuffing box*
Slip ring
Sealing element*
Supporting ring
Ball
Threaded connection
Screw bolt
Hexagon nut
Body
t1
* Standard version
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
Connections
Pipe thread acc. to DIN/ISO 228/1
Dimensions
Face-to-face dimensions acc. to
DIN 3202-M3
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
DN
Connecting dimensions
1/2 / R15
Dimensions
PN
h1 d1
75
80
130
16
35
15
RP 1/2
32 14,5 F04
42
SW2
Automation
Flange connection acc. to ISO 5211,
permits direct mounting of the actuator
or mounting with bracket.
Pneumatic and electrical actuators
possible.
t1
Weight
SW1 d2 d3 d4 h4
8
h5
kg
30
42
5.8
0.6
3/4 / R15
80
80
130
16
35
15
RP 3/4
32
16
F04
42
30
42
5.8
0.7
1 / R20
90
94
160
16
46
20
RP 1
41
17
F04
42
11
30
42
5.8
1.3
16
50
25
RP 1 1/4
50
21
F04
42
11
30
42
5.8
1.9
16
65
32
RP 1 1/2
55
21
F05
50
14
35
50
12
2.6
16
72
40
RP 2
70
25
F05
50
14
35
50
12
4.5
26
In the interest of technical progress designs and dimensions are subject to modification.
Type KHA-G
Material code VIII/ Steel
PN 100 63
and Material code Xc/
Acid-resistant steel
PN 63 40
d4
d3
h5
d2
h4
SW1
d1
SW2
h1
t1
* Standard version
rotated in the
section
1/2 L
1/2 L
Connections
Pipe thread acc. to DIN/ISO 228/1
Dimensions
Face-to-face dimensions acc. to
DIN 3202 Part 4 M3
Main use
Generally for liquids and gases, other fluids see resistance table.
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
DN
Dimensions
L
Connecting dimensions
PN
h1 d1
RP 3/4
32
16 F04 42
30
42
5.8
0.7
17 F04 42
11
30
42
5.8
1.3
SW2 t1
Weight
VIII Xc
ISO
A SW1 d2 d3 d4 h4 h5
kg
3/4 / R15
80
80 130 100 63
35
15
1 / R20
90 94 160 100 63
46
20
RP 1
41
40
50
25
RP 1 1/4
50
21 F04 42
11
30
42
5.8
1.9
40
65
32
RP 1 1/2
55
21 F05 50
14
35
50
12
2.6
40
72
40
RP 2
70
25 F05 50
14
35
50
12
4.5
27
Type KHA-G
Material code VIII/ Steel
PN 100/40
and Material code Xc/
Acid-resistant steel
PN 63/40
d4
d3
d2
h4 h5
SW1
d1
SW2
h1
1.4006
Lever
1.4104
Operating stem
1.4404
Stuffing box nut
1.4401
Loading ring
1.4310
Belleville washer
Female support ring 1.4404
K-Flon
Stuffing box*
KFC-25
Slip ring
Xc-KFC
Sealing element*
SINT D10
Supporting ring
1.4401
Ball
Threaded connection 1.0619
8,8-A2L
Screw bolt
8-A2L
Hexagon nut
1.0619
Body
t1
1.4006
1.4404
1.4404
1.4401
1.4310
1.4404
K-Flon
KFC-25
Xc-KFC
1.4404
1.4401
1.4408
A4-70
A4
1.4408
* Standard version
rotated in the
section
1/2 L
1/2 L
Design features
3-piece ball valve,
floating ball, antistatic, lockable.
Double leak-tightness in both bore
directions.
Modular construction kit system:
several versions of stuffing boxes
and sealing elements available.
DN
Dimensions
L
Connections
Pipe thread acc. to DIN/ISO 228/1
Dimensions
Face-to-face dimensions acc. to
DIN 3202 Part 4 M4
Main use
Generally for liquids and gases, other
fluids see resistance table.
Leak tightness
Seat leak tightness: EN 12266-1 P12,
leakage rate A (formerly DIN 3230 part 3
BO) stem leak tightness according to
EN 12266-1 P11 and BQ strength:
EN 12266-1 P10 and BQ
Connecting dimensions
PN
VIII
Xc
h1
d1 SW2 t1
ISO
A SW1 d2 d3 d4, h4
Weight
h5
kg
3/8
75
80
130 100
63
35
RP 3/8
10
27
F04
42
30
42
5.8
0.7
1/2
85
80
130 100
63
35
RP 1/2
15
32 14.5 F04
42
30
42
5.8
0.8
3/4
95
94
160 100
63
46
RP 3/4
20
36
16
F04
42
11
30
42
5.8
1.5
105
98
160
63
40
50
RP 1
25
46
17
F04
42
11
30
42
5.8
2.1
63
40
65
RP 1 1/4
32
55
21
F05
50
14
35
50
12
2.9
63
40
72
RP 1 1/2
40
60
21
F05
50
14
35
50
12
4.7
40
40
90
RP 2
50
75
25
FO7
70
17
55
70
10
15
7.4
11
28
In the interest of technical progress designs and dimensions are subject to modification.
29
Names of materials
for seals:
20
Air, dry
Alum
KAI(SO4 )2
10
20
Alum
KAI(SO4 )2
10
100
Aluminium acetate
(CH 3 COO)3 Al
Aluminium ethylate
Al(OC 2H5)2
Aluminium chlorate
Al(ClO 3)3
Aluminium fluoride
AlF 3
Aluminium oxyde
Al2 O3
Ammonia*
NH3
Ammonium hydroxyde
NH4 OH
10
10
20
20
Ammonium hydroxyde
NH4 OH
10
100
Ammonium bicarbonate
(NH4 )HCO3
Ammonium chloride
NH4 Cl
20
Ammonium chloride
NH 4 Cl
10
20
Ammonium chloride
NH 4 Cl
10
100
Ammonium chloride
NH 4 Cl
50
20
Ammonium diphosphate
Ammonium carbonate
Kp
Ammonium nitrate
NH 4 NO3
Kp
Ammonium sulphate
(NH 4 )2 SO4
Kp
Anilinie
C6 H5 NH2
* Stuffing box with special O-rings for this operating fluid: Please contact our sales team for additional information!
30
Xc
VIII
III
C2 H2
Metal
Acetylene
PTFE
C H3 COCH 3
KFC-25
Acetone
Chemical formula
Fluid
Xc
VIII
III
Metal
PTFE
H3 AsO4
KFC-25
Arsenic acid
Chemical formula
Fluid
Asphalt (tar)
Beer
Benzene
C6 H6
Benzine
Bleaching liquor (chloride of lime)
Borax
Na2 B4 07 10 H2 O
Boric acid
H3 BO3
20
Boric acid
H3 BO3
100
Boric acid
H3 BO3
100
100
Butane
C4 H10
Buttermilk
Butyl acetate
20
CH3 COOC4 H9
Butyl alcohol
C4 H9 OH
Calcium bisulphite
Ca(HSO 3 )2
20
Calcium bisulphite
Ca(HSO 3 )2
200
Calcium chloride
CaCl 2
20
Calcium chloride
CaCl 2
100
Calcium hydroxide 4)
Ca(OH) 2
Calcium hydroxide 4)
Ca(OH) 2
20
hydroxide 4)
Ca(OH) 2
Kp
Calcium hypochlorite
Ca(ClO) 2
Calcium sulphate
CaSO 4
Carbon dioxyde
CO2
Calcium
Abbreviations:
to
Carbon dioxyde
CO2
400
Carbon disulfide
CS2
20
Carbon tetrachloride
CCl4
Chloroform
CHCl3
Chloroform
CHCl3
Kp = boiling point
150
20
practically resistant,
Kp
Chlorosulphonic acid
HOSO2 Cl
Chromic acid
H2 CrO4
10
20
Chromic acid
H2 XCrO4
10
Kp
Chromic acid
H2 CrO4
50
20
Citric acid
20
Citric acid
Kp
H2 SO4
80
Copper acetate
(CH3 COO)2 Cu
20
fairly resistant,
removal 2.4-24 g/m 2/day
hardly resistant,
removal 24-72 g/m 2/day
not resistant,
3)
Clophen T 64
1)
2)
3)
4)
31
Kp
20
80
Diesel oil
20
Diphyl
Dowtherm A
Dye liquor, alkaline or neutral
20
Kp
20
Kp
Kp
Kp
Ethane
C2 H6
Ethanol
C2 H5 OH
Ethyl ether
C2 H5OC2 H6
20
Ethyl acetate
CH3 COOC2 H5
Ethylene
C2 H4
Kp
(CH2 Cl)2
20
Formaldehyde
HCHO
40
20
Formaldehyde
HCHO
40
Kp
Formic acid
HCOOH
10
20
Formic acid
HCOOH
10
100
Formic acid
HCOOH
100
20
Formic acid
HCOOH
100
100
10
20
CH3 COOH
CH3 COOH
20
CH3 COOH
10
Kp
CH3 COOH
50
20
CH3 COOH
50
Kp
CH3 COOH
80
20
80
Kp
CH3 COOH
Glycerine
20
Glycerine
100
Grape vinegar
20
32
Hydrochloric acid, dr y
HCl
20
HCl
100
Xc
CuSO4
VIII
Copper sulphate
III
20
Kp
CuSO4
Metal
(CH3 COO)2 CU
Copper sulphate
PTFE
Copper acetate
KFC-25
Chemical formula
Fluid
Hydroxylamine sulphate
10
20
Hydroxylamine sulphate
(NH2OH)H2 SO4
10
Kp
Hydrochloric acid
HCI
0,2
20
Hydrochloric acid
HCI
0,2
50
Hydrochloric acid
HCI
20
H2 S
20
H2 S
20
Hydrogen
H2
Hydrogen peroxide
H2 O2
20
Hydrogen peroxide
H2 O2
50
Xc
VIII
III
Metal
PTFE
KFC-25
Chemical formula
Fluid
2)
Illuminating gas
Kreosote
20
Kreosote
Kp
Pb(CH 3 COO)2
Lead arsenate
Pb3 (AsO4)2
100
Linseed oil
Kp
20
Linseed oil
100
Magnesium sulphate
MgSO 4
20
Magnesium sulphate
MgSO 4
Kp
Manganous chloride
MnCl 2
20
Manganous chloride
MnCl 2
Kp
M.E.K. (Butanone)
CH 3 COC2 H5
Kp
Mercur y
Hg
20
Abbreviations:
Kp = boiling point
HgCl 2
20
Hg(NO 3 )2
20
Methyl alcohol
CH3 OH
20
1)
1)
Methyl alcohol
CH3 OH
Kp
1)
1)
Methylene chloride
CH 2 Cl2
20
Methylene chloride
CH 2 Cl2
Kp
Milk
Natrium acetate
fairly resistant,
CH3 COONa
Natural gas
hardly resistant,
Nitric acid
HNO3
10
20
Nitric acid
HNO3
10
Kp
Nitric acid
HNO3
40
20
Nitric acid
HNO3
40
Kp
Nitric acid
HNO3
conc.
20
Nitric acid
HNO3
conc.
Kp
1)
2)
3)
33
20
Oils (vegetable)
20
Oleic acid
Oxalic acid
COOHCOOH
Oxygen
O2
P entyl acetate
20
Petroleum ether
20
Phenol
C6H5OH
Phosphoric acid
H3 PO4
10
20
Phosphoric acid
H3 PO4
10
Kp
Phosphoric acid
H3 PO4
50
20
Phosphoric acid
H3 PO4
50
Kp
Phosphoric acid
H3 PO4
80
20
Phosphoric acid
H3 PO4
80
Kp
Potassium acetate
CH3 COOH
Potassium carbonate
K2 CO3
Potassium carbonate
K2 CO3
Kp
Kp
KCr(SO 4 )2 12H2 O
20
KCr(SO 4 )2 12H2 O
KCN
Potassium dichromate
K2 Cr2 O7
Potassium dichromate
K2 Cr2 O7
Potassium hydrogentartrate
COOH(CHOH)2 COOK
20
Kp
Kp
50
20
Kp
5
25
20
20
Kp
Potassium hydroxide
KOH
25
20
Potassium hydroxide
KOH
25
Kp
Potassium hydroxide
KOH
50
20
Potassium hydroxide
KOH
50
Kp
Potassium hydrochlorite
KOCl
Potassium hydrochlorite
KOCl
40
Potassium iodide
Kj
Kp
20
Potassium iodide
Kj
Potassium nitrate
KNO 3
20
Potassium nitrate
KNO 3
Kp
Potassium permanganate
KMnO 4
20
Potassium permanganate
KMnO 4
Kp
Propane
C3 H8
20
Sa l i c y l i c a c i d
C6 H4 OHCOOH
20
NaCl
20
Salpeter
Salt (rock salt)
34
3)
Xc
VIII
III
Metal
PTFE
N2
KFC-25
Nitrogen
Chemical formula
Fluid
Sea water
20
Sea water
Kp
Xc
VIII
III
Metal
PTFE
KFC-25
Chemical formula
Fluid
Silicone oil
Soap
Sodium carbonate (soda solution, cold sat.) Na2 CO3
20
Kp
Na2 CO3
Sodium hydroxide
NaOH
20
20
Sodium hydroxide
NaOH
20
Kp
Sodium hydroxide
NaOH
35
20
Sodium hydroxide
NaOH
35
Kp
Sodium sulphate
Na2 SO4
Starch solution
3)
Steam
Stearic acid
Sugar
20
Sugar
80
Sulphite lye
Ca(HSO3 )2
20
Ca(HSO3 )2
80
Sulphur dioxide
SO2
Sulphuric acid
H2 SO4
20
Sulphuric acid
H2 SO4
10
20
Sulphuric acid
H2 SO4
90
20
Sulphuric acid
H2 SO4
conc.
20
Sulphurous acid
H2 SO3
Abbreviations:
Kp = boiling point
sat. sol. = saturated solution
aq. sol. = aqueous solution
conc. = concentrated
Tannic acid
10
20
Tannic acid
10
Kp
Tannic acid
50
20
practically resistant,
180
Tar
Tartaric acid
(CHOHCOOH)2
20
Toluene
C6 H5 CH3
20
Trichlorethylene
C2 HCl3
Turpentine oil
(NH2 )2 CO
H 2O
Xylene
C6 H4 (CH3 )2
1)
3)
fairly resistant,
removal 2.4-24 g/m 2/day
hardly resistant,
removal 24-72 g/m 2/day
not resistant,
20
Urea
2)
Explanation of symbols:
20
20
unsuitable
35
Ballostar KHA
3-piece ball valve made of grey cast
iron, steel or stainless steel
Ballostar KHI
2-piece ball valve with trunnion
mounted ball, made of grey cast
iron, steel or stainless steel
Ballostar KHE
2-piece ball valve with floating ball,
made of steel or stainless steel
Monolith KHO
One-piece fully welded ball valve
made of casted steel
KLINGER Monoball
One-piece ball valve made of
steel
K ey role
Link
Innovation
N avigation
G rowth
Efficiency
R outine
KLINGER Ball-o-top
Brass ball valves
Piston valves KVN
made of grey cast iron, nodular cast
iron, steel or stainless steel
KLINGERMATIC
Actuator for piston valves and ball
valves
Reflex and transparent
gauge glasses
Circular sight-glasses
AB cocks
Packing-sleeve cocks and pressuregauge cocks in brass, steel and
stainless steel
Product range