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LUBRICATION SYSTEM

CONTENTS
SERVICE DATA ............................................. LB-1-1
SPECIFICATIONS .........................................
SERVICE DATA .............................................
TIGHTENING TORQUE ................................
LUBRICATION SYSTEM ...............................
OIL PUMP ........................................................

LB-1-1
LB-1-2
LB-1-3
LB-1-4
LB-2-1

CONSTRUCTION ..........................................
DISASSEMBLY ..............................................
INSPECTION .................................................
OIL FILTER .....................................................
CONSTRUCTION ..........................................
INSPECTION .................................................

SUPPLEMENTAL OUTLINE
+ The tightening torque of the oil pan mounting bolt has been changed.
+ The oil pump and oil filter have been changed.

LB-2-1
LB-2-2
LB-2-3
LB-3-1
LB-3-1
LB-3-2

SERVICE DATA

SERVICE DATA
SPECIFICATIONS
Engine model
Item
Lubrication system

PF6TC
Forced-circulation type

Type

Gear pump

Discharge amount
! (Imp gal)/rpm

Oil pump

174 (38-1/4)/2,300

Relief valve opening pressure


kPa {kgf/cm2, psi}

1,177 {12.0, 171}

Full-flow

Paper element type

By-pass

Paper element type

Replacement method

Disassembling type

Type
Oil filter

Short valve opening pressure


kPa {kgf/cm2, psi}

98 - 137 {1.0 - 1.4, 14 - 20}

Type

Water cooled flat tube type

Oil cooler
Number of cores

Regulator valve opening pressure


kPa {kgf/cm2, psi}

Lubrication oil capacity


! (lmp gal)

System total capacity


(With oil filter)

392 - 432 {4.0 - 4.4, 57 - 63}


29 (6-3/8)

H-level

21 (4-5/8)

L-level

14 (3-1/8)

Oil pan

LB-1-1

SERVICE DATA

SERVICE DATA
Unit: mm (in)

Oil pump

Item

Maintenance standard

Service limit

Side clearance
(Clearance between side faces of gear
and case)

0.05 - 0.11
(0.0020 - 0.0043)

0.15 (0.0059)

Tip clearance
(Clearance between tooth crest and case)

0.07 - 0.19
(0.0028 - 0.0075)

Idler gear and head gear backlash

0.085 - 0.215
(0.0033 - 0.0085)

0.50 (0.0197)

Clearance between spindle and idler gear


bushing

0.01 - 0.04
(0.0004 - 0.0016)

0.20 (0.0079)

1,079 - 1,275
{11.0 - 13.0, 156 - 185}

50.2 (1.976)

352.1 - 410.9
{35.9 - 41.9, 79.2 - 92.4}

Side clearance between idler gear and


spindle

0.10 - 0.27
(0.0039 - 0.0106)

0.50 (0.0197)

Short valve opening pressure


kPa {kgf/cm2, psi}

304 - 343
{3.1 - 3.5, 44 - 50}

Water pressure test on the


element
kPa {kgf/cm2, psi}

981 {10, 142}

98 - 137
{1.0 - 1.4, 14 - 20}

74.5 (2.933)

39.2 {4.0, 8.8}

392 - 432
{4.0 - 4.4, 57 - 63}

44.4 (1.748)

62.8 {6.4, 14.1}

177 - 216
{1.8 - 2.2, 26 - 31}

Valve opening pressure


kPa {kgf/cm2, psi}
Relief valve

Spring free length


Spring tension

Oil filter

Oil cooler

N {kgf, lbf}

Valve opening pressure


kPa {kgf/cm2, psi}
Short valve

Spring free length

Regulator valve

Valve opening pressure

Oil jet

Spring tension

Valve opening pressure

N {kgf, lbf}

kPa {kgf/cm2, psi}


Spring free length
Spring tension

N {kgf, lbf}

kPa {kgf/cm2, psi}

LB-1-2

Remarks

When compressed
to 44.0 mm (1.732 in)

When compressed
to 40.0 mm (1.575 in)

When compressed
to 37.5 mm (1.476 in)

SERVICE DATA

TIGHTENING TORQUE
Unit: Nm {kgfzm, ftzlbf}
Item

Tightening torque

Oil pump mounting bolt

30 - 41 {3.1 - 4.2, 22 - 30}

Oil screen and oil outlet pipe mounting bolt

16 - 21 {1.6 - 2.1, 12 - 15}

Oil pan mounting bolt

21 {2.1, 15}

Oil pan drain plug

98 - 127 {10.0 - 13.0, 72 - 94}


Nut

54 - 93 {5.5 - 9.5, 40 - 69}

Bolt

29 - 54 {3.0 - 5.5, 22 - 40}

Oil cooler housing mounting bolt and nut


Oil jet connector bolt

29 - 39 {3.0 - 4.0, 22 - 29}


Cover mounting bolt

25 - 39 {2.6 - 4.0, 19 - 29}

Oil pump idler gear mounting nut

59 - 78 {6.0 - 8.0, 43 - 58}

Element mounting nut

20 - 29 {2.0 - 3.0, 14 - 22}

Plug

25 - 34 {2.5 - 3.5, 18 - 25}

Connector

25 - 34 {2.5 - 3.5, 18 - 25}

Center bolt

59 - 69 {6.0 - 7.0, 43 - 51}

Drain plug

16 - 22 {1.6 - 2.2, 12 - 16}

Center bolt

59 - 69 {6.0 - 7.0, 43 - 51}

Drain plug

16 - 22 {1.6 - 2.2, 12 - 16}

Oil pump
Oil cooler

Full-flow oil filter

By-pass oil filter

LB-1-3

SERVICE DATA

LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM

WLB062A

LB-1-4

OIL PUMP

OIL PUMP
CONSTRUCTION

WLB063A

LB-2-1

OIL PUMP

DISASSEMBLY

WLB064A

Disassembly sequence (Reassembly sequence is the reverse of disassembly.)


j
1
Cover
j
2
Spring seat
j
3
Steel ball

j
4
Spring
j
5
Driven gear assembly
j
6
Spindle

j
7
Idler gear assembly
j
8
Case assembly

Key points of disassembly


The oil pump drive gear is shrinkage-fitted into the drive shaft, and
the idler shaft is pressed into the case. Stop disassembling the oil
pump, therefore, after separating the relief valve and idler gear
assembly.

+ Measure the side clearance between the pump gears (both the
drive and idler gears) and the cover and record it.

ZLB005A

LB-2-2

OIL PUMP

+ Measure the tip clearance between the tips of the pump gears
(the drive and idler gears) and the body, and record it.

ZLB006A

+ Stick a fuse on a tooth surface of the idler gear and rotate the
gear. Then calculate the backlash of the pump gear from the
squeezed amount of the fuse, and record it.

INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.

Clearances and backlash of pump gears


Unit: mm (in)
Item
Side clearance
(Clearance between side
faces of gear and case)
Tip clearance
(Clearance between
tooth crest and case)
Idler gear and head gear
backlash

Maintenance standard

Service limit

0.05 - 0.11
(0.0020 - 0.0043)

0.15 (0.0059)

0.07 - 0.19
(0.0028 - 0.0075)

0.085 - 0.215
(0.0033 - 0.0085)

0.50 (0.0197)

Clearance between spindle and idler gear bushing


Unit: mm (in)
Maintenance standard

Service limit

0.01 - 0.04 (0.0004 - 0.0016)

0.20 (0.0079)

LB-2-3

OIL PUMP

Relief valve spring


Item

Maintenance
standard

Service
limit

Remarks

Tension
N {kgf, lbf}

352.1 - 410.9
{35.9 - 41.9,
79.2 - 92.4}

When spring is compressed


to 44.0 mm (1.732 in)

Free length
mm (in)

50.2 (1.976)

Side clearance between idler gear and spindle


Unit: mm (in)
Maintenance standard

Service limit

0.10 - 0.27 (0.0039 - 0.0106)

0.50 (0.0197)

LB-2-4

OIL FILTER

OIL FILTER
CONSTRUCTION
Full-flow oil filter

WLB065A

LB-3-1

OIL FILTER

INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.

Short valve spring


Unit: mm (in)
Item
Free length
Tension
N {kgf, lbf}

Maintenance
standard

Service limit

74.5 (2.933)

39.2 {4.0, 8.8}

Remarks

When compressed to
40.0 mm (1.575 in)

Regulator valve spring


Unit: mm (in)
Item
Free length

Maintenance
standard

Service limit

44.4 (1.748)

Tension
62.8 {6.4, 14.1}
N {kgf, lbf}

Remarks

When compressed to
37.5 mm (1.476 in)

LB-3-2