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Annexure Ia

IC Process Complex Topside Recertification

 

Final Audit: 12th to 13th March 2016

 

Platform: ICD

 

Audit Findings

S No.

Observation

Category

DNV-GL Comments/ Recommendations

Status

1

Helideck ESD/FSD Pull Stations tagging is not available

B

To be taken up immediately

Open

 

Main deck well head hatch and deck plates found corroded

B

Replace or painting to be

Open

2

with undulations

carried out

3

Sump Casing is not operational

B

Sump casing to be made operational

Open

4

Movement observed in well # 10

A

Movement to be arrested

Open

 

Pressure observed in 'A' & 'B' annulus section of wells #

B

   

5

10, 11 & 12

Pressure to be bled

Open

6

Obstruction noticed at well head access platform due the gas injection line

B

Alternate access ladder to be provided

Open

7

Two openings observed in the fire-wall at well head area

A

Fire wall integrity to be maintained and all openings to be closed

Open

 

Trapped pressure observed in receiver barrel of IQ - ICD /

A

Pressure to be bled and check whether ball valve is

 

8

RS5 & RS2 - ICD / ZB - ICD

passing

Open

9

SD - ICD no pressure gauge in receiver barrel

B

Provide missing pressure gauge

Open

 

Electrical & Instrumentation

     
 

Lighting Fixture Support at Stairway to Helideck is heavily

A

New Support to be

 

10

Corroded. There is hazard of falling.

provided immediately

Open

 

Wellhead Area , Tubing tray is hanging and supported by

B

Proper supports to be

 

11

rope.

provided

Open

 

Wellhead Area , Fusible loop tubing is hanging and away

A

to be secured in trays and

 

12

from well.

orientation to be rectified.

Open

 

All Instrument JB Ingress Protection integrity has

A

   

13

deteriorated

Check for IP integrity

Open

 

Riser Lines for IS & IQ : Actuators for Shutdown Valves are

A

Install actuators and normalize the shutdown

 

14

not available.

valves

Open

 

Wellhead Control Panel SDP-100: Well No 4 SSV is in Bypass

A

   

15

mode

Normalize the SSV

Open

 

Wellhead Control Panel SDP-100: Cables are hanging with

A

   

16

gland plate.

Proper Glanding to be done

Open

17

Shutdown valve XSDV -210 is in forced open condition

A

Normalize the XSDV

Open

 

Gas Injection Line ; 8" ICD to WB XSDV is in Forced open

A

   

18

condition.

Normalize the XSDV

Open

19

SDP 300 : Test Separator Panel in Bypass condition

A

Normalize the Panel

Open

 

Fire & Gas Detection System: HC detectors are in Inhibit

A

   

20

Conditions

Normalize the Detectors

Open

 

Fire & Gas Detection System: UV detectors are in Test

A

   

21

Conditions

Normalize the Detectors

Open

22

Fire & Gas Detection System: H2S detectors are no in use

A

Normalize the Detectors or provide MOC

Open

   
 
ONGC ATR Final Audit Observation(on 12th & 13th March 2016 Status Complied verified ok closed EDC
ONGC ATR Final Audit Observation(on 12th & 13th March 2016 Status Complied verified ok closed EDC

ONGC ATR

Final Audit Observation(on 12th & 13th March 2016

Status

Complied

verified ok

closed

EDC : Jun-2016

EDC: June 2016

Open

It is operational

as

   

and when required , so the point may be dropped

verified ok

closed

Complied

Wooden wedges placed

closed

Complied

verified ok

closed

Cleared wellhead

   

access from west side

.

Complied

verified ok

closed

Job in progress

Job in Progress

Open

Complied

verified ok

closed

Complied

verified ok

closed

     

Complied

verified ok

closed

EDC : Dec-2016

 

Open

EDC : Mar-2016

 

Open

Complied

Junction Boxes provided with proper gaskets and nut bolts are tightened

closed

Complied

Actuators are installed & shutdown valves are normalized

closed

 

Normalize the SSV

Open

Complied

verified ok

closed

EDC : May-2016

Normalize the XSDV

Open

 

Normalize the XSDV

Open

Job in progress

Normalize the Panel

Open

 

Normalize the

Open

Detectors

 

Normalize the

Open

Detectors

 

Normalize the

 

Detectors or

Open

provide MOC

 

Annexure Ib

IC Process Complex Topside Recertification

 
IC Process Complex Topside Recertification
 

Final Audit: 12th to 13th March 2016

 

Platform: ICPR

Audit Findings

Audit Findings

S No.

Observation

Category

DNV-GL Comments/ Recommendations

Status

1

Skimmer pump suction and discharge line insulation is missing

B

provide insulation on skimmer piping, wherever missing

Open

2

Insulation cladding missing at the water side piping of the skimmer vessel

B

Provide cladding wherever missing

Open

3

Skimmer vessel standby pump is not in operation

B

Provide a standby skimmer vessel pump

Open

4

Fire hose box is damaged completely near KOD

B

Replace damaged fire hose box

Open

 

Electrical & Instrumentation

     

5

CCD Area: Welding Receptacle Socket Caps not available.

B

Provide caps

Open

6

CCD Area:JBFL-300 is hanging

A

Secure it with its support

Open

7

CCD Area: Lighting Fixture Cover has crossed inside the insulation of Piping.

B

Relocate the fixture and maintain distance from piping.

Open

8

Air Compressor 4610,4620 enclosure walls are kept open

B

Enclosure to be kept closed.

Open

9

Air Compressor 4610,4620 : Pump overload ,Fan overload & Low Flow alarm found at Local panel

B

Check & Rectify

Open

10

Fire Water Pump : Not operational as it is under maintenance

A

Make Fire water pump operational

Open

11

Fuel Gas Manifold area: Heat Tracing JB is hanging

A

Secure it with its support

Open

12

Fire & Gas Detection System: HC Detectors at Transformer room area (East & West) are in Fault condition

A

Check & Rectify

Open

13

Fire & Gas Detection System: HC Detectors at Inlet Duct AHU & Cyclone separator are in fault condition.

A

Check & Rectify

Open

14

Fire & Gas Detection System: HC Detectors at Upper Deck G1-L4.0-1 to 4 are in fault condition.

A

Check & Rectify

Open

15

Fire & Gas Detection System: HC Detectors at Lower Deck G1-2.0-5 ,6,7,8,10 ; G1-3.0-1 ,2 ;G1-4.0-1 ,2 are in fault condition.

A

Check & Rectify

Open

16

Fire & Gas Detection System: Smoke Detectors at building Module ,S-L2-IFC-LOOP1 ,S-L2-ICM-LOOP1; S-L2-IFC-LOOP2 ,S-L2-ICM-LOOP2; S-L2-2FC-LOOP1,

A

Check & Rectify

Open

S-L2-2CM-LOOP1,S-L2-2FC-LOOP2,

S-L2-2CM-LOOP2 ; S-L3-1FC-LOOP1,S-L3-1CM-LOOP1 S-L3-2CM-LOOP1 are in Inhibit Condition.

17

Fire & Gas Detection System: Thermal Detectors at Building module , all are in inhibit condition

A

Check & Rectify

Open

18

Fire & Gas Detection System: All H2S Detectors are in inhibit condition.

A

Check & Rectify

Open

19

Fire & Gas Detection System:UV Detectors at Lower Deck ,Middle Deck ,Level 1, 2 ,3 4 are in inhibit condition.

A

Check & Rectify

Open

20

HVAC System: Fire dampers 7551&7140 status is neither open or closed. Fire dampers 7107 , 7108 , 7212 ,7302, 7306 ,7650 are in closed condition

A

Check & Rectify

Open

21

Novec System 6 No's; PSL are in alarm

A

Check & Rectify

Open

22

UPS-1101n : UPS A & B - Rectifier fault ,Earth fault & UPS common alarm is observed

B

Check & Rectify

Open

 

Final Audit

 

ONGC ATR

Observation(on

Status

12th & 13th

 

March 2016

 

EDC : Dec-2016

 

Open

EDC : Dec-2016

 

Open

Order Placed.

   
 

EDC : Dec-

Not available

Open

2016

Complied

verified ok

closed

     

Complied

Caps Provided.

closed

Verified

Complied

Not secured with

 

supports. Cable

Open

ties are used.

 

Fixture is

 

relocated.

closed

Complied

verified ok

closed

Complied

verified ok

closed

Case initiated for repairing

Make Fire water

 

of pump.

pump operational

Open

EDC May 2016

Properly secured . Complied

verified ok

closed

Requirement given

   

EDC : Dec-2016

Open

Complied

verified ok

closed

Complied

verified ok

closed

Requirement given,

   

EDC : Dec-2016

Open

Complied

verified ok

closed

Requirement placed for

   

spares .

EDC : Dec-2016

Thermal

detectors are in

closed

Normal condition.

Requirement placed for

   

spares .

Open

EDC : Dec-2016

Requirement placed for

   

spares .

Open

EDC : Dec-2016

Actuator under

Fire dampers

7104 ,

 

procurement.

7302,7551,7650

Open

are pending

Requirement placed . EDC

   

: Jun-2016

Open

Complied

verified ok

Open

 

Annexure Ic

IC Process Complex Topside Recertification

 
IC Process Complex Topside Recertification

Final Audit: 12th to 13th March 2016

 

Platform: ICW

Audit Findings

Audit Findings

S No.

Observation

Category

DNV-GL Comments/ Recommendations

Status

1

 

B

Provide details of alternate

 

Online turbidity analyzer is not in use

arrangement

Open

2

Instrument /utility air receiver piping are heavily corroded

B

Painting to be taken up

Open

3

Level gauges are corroded and sight glass is not visible

B

Replace/Rectify

Open

4

Fume hood and exhaust are not available in the chemical

A

   

lab

Provide sufficient exhaust

Open

5

Water maker 5520 skid and supports are corroded

B

Painting to be taken up

Open

6

Seawater lift pump P1020 is not in use

B

Proper tagging to be done

Open

if it is under maintenance

7

Leakage found in header (Sea water Lift Pump)

B

Leakage to be arrested.

Open

8

 

B

Proper tagging to be done

 

MIP 1620/1630 not in use

if it is under maintenance

Open

9

Lot of loose materials found on the deck

A

House keeping is required

Open

 

Electrical & Instrumentation

10

SWLP-1020 : Velocity type vibration meter glanding is not

B

   

proper

Provide Proper Glanding

Open

11

 

B

Secure JB with Proper

 

Booster Pump 1510 : JB is tied with Rope

supports

Open

12

 

A

Secure switches with

 

All MIP : Switches are Kept hanging

Proper supports

Open

13

All MIP : Glanding is not proper for Switches , JBs,

B

Provided Proper Glanding

Open

14

 

B

Provide Name plate

 

All MIP :Name plate indication for Gauges is not there

indication for Gauges

Open

15

MIP-1610 - pump suction PG is not working.

B

Replace/Rectify

Open

16

Chemical Injection Skid: Glanding has come out for most of

A

   

the Jbs at Skid

Provide Proper Glanding

Open

17

Chemical Injection Skid: LCS for motor PM 1880 ,1810 is

A

Secure with Proper

 

Hanging without support

supports

Open

18

Utility Air Receiver : PT is not working , PSL is not

A

   

working/damaged.

Check and Rectify

Open

19

Instrument Air Receiver: PSl is not working and not in line.

A

Check and Rectify

Open

20

Chlorinator Package CHLO-1060 ,1070 both are not in use.

B

Make Operational

Open

21

DO Tower Train A : Outlet TI is not working.

B

Check and Rectify

Open

22

DO Tower Train B : Outlet TI is not available.

B

Provide TI

Open

 

Wire Line Shop: Illumination level is low as many of the

 

Provide proper illumination

 

23

ceiling Light Fixtures are not working or damaged

B

level

Open

24

Fire & Gas Detection System: H2S system is not in use

A

Make the system

Open

operational or Provide MOC

25

 

A

Make the system

 

FM 200: Central weight monitoring Panel is not operational

operational or Provide MOC

Open

 

Fire & Gas Detection System: HC Gas Detectors - G1-1-9 ,11

 

Check and Rectify

Open

26

; G1-2-4 ,6 ; G1-3.2-5,7,8 ; G1-3.3-7 ; G1-5.1-3 ,G2-5.4-2 are

A

in fault condition

27

Fire & Gas Detection System: All UV Detectors are kept in

A

   

Test mode

Check and Rectify

Open

28

HVAC System: 2nos Fire Dampers ICW-FSG-S-1-1 L/Q W ;

A

   

ICW-FSG-R1-3L/Q w is in closed Condition

Check and Rectify

Open

29

SWLP- 1010 : TE-1012D is bypassed

A

Check and Rectify

Open

30

SWLP-1030 : TE 1032 C , D. E are showing not ok

A

Check and Rectify

Open

 

BP-1520 : Velocity vibration XVP-1521B is bypassed , XVP-

     

31

1520A is showing not ok

A

Check and Rectify

Open

32

BP-1520 : Velocity vibration XVP-1530A is bypassed , XVP-

A

   

1530B is showing not ok

Check and Rectify

Open

33

DG Remote Panel: Coolant Level low alarm is there.

A

Check and Rectify

Open

   
Final Audit ONGC ATR Observation(on Status 12th & 13th March 2016 Turbidity is being measured regularly
Final Audit ONGC ATR Observation(on Status 12th & 13th March 2016 Turbidity is being measured regularly
 

Final Audit

 

ONGC ATR

Observation(on

Status

12th & 13th March

 

2016

 

Turbidity is being measured

   

regularly with Chemistry lab inst.

verified ok

closed

Point may be dropped.

Painting is planned .

planned

 

EDC : Dec-2016

open

Complied

further rectify

open

Case initiated for procurement of

in progress

open

fume hood. EDC : Dec-2016

 

Damaged skid parts

 

Painting done.

Complied

to be rectified

Open

Motor fitted & Unit in operation.

   

Complied.

verified ok

closed

Rectified leakage .

Verified ok

closed

Complied

 

verified tagging ok

 

Equipment under maintenance

tag is done. Complied

equipment under

maintenance

closed

House keeping done. Complied

verified ok

closed

     

Provided Proper Glanding.

verified.

closed

Complied.

JB Secured with Proper supports.

verified

closed

Complied.

 

Switches are not

 

Switches Secured with Proper

secured with

open

supports. Complied

supports

Provide Proper Glanding.

verified.

closed

Complied.

Provide Name plate indication for

   

Gauges.

verified.

closed

Complied

Pump suction PG is replaced.

verified.

closed

Complied.

Job in

Progress .

   

EDC : Mar-2016

open

Secured with Proper supports.

verified.

closed

Complied

 

New PT & PSL is

 

Job in Progress

installed

closed

Job in Progress

New Installed

closed

Under replacement.

 

open

 

EDC : Jun-2016

 

open

Provided TI. Complied

verified

closed

Lighting repairing done.

   

Complied.

verified

closed

Not in use . Although sufficient

Make the system

 

portable H2S detectors provided .

operational or

Provide MOC

open

Not in use. MOC is being

Prepared.

 

Make the system

 

operational or

Provide MOC

open

Requirement placed for spares .

   

EDC : Dec-2016

open

 

UV detectors are still

 

in test mode.

Detectors to be kept

open

Due to Welding Jobs, UV detectors

in normal mode.

were kept in Test Mode.

Problem rectified.

   

Complied

verified

closed

Can be rectified during the Motor

   

Overhaul.

EDC

open

: Dec-2016

Can be rectified during the Motor

   

Overhaul.

EDC

open

: Dec-2016

Problem solved. Velocity vibration

   

XVP-1521B is put online.

verified.

closed

Complied.

Problem solved. Velocity vibration

   

XVP-1530A is put online.

verified.

closed

Complied.

Problem solved.

verified.

closed

Complied.

 

Annexure Id

IC Process Complex Topside Recertification

 
IC Process Complex Topside Recertification

Final Audit: 12th to 13th March 2016

 

Platform: ICG

Audit Findings

Audit Findings

S No.

Observation

Category

DNV-GL Comments/ Recommendations

Status

   

A

Fusible loop to be made in

 

1

Skimmer Vessel fusible loop not in line

line

Open

   

B

Replace/painting to be

 

2

Fusible loop supports completely corroded

taken up

Open

3

Piping and valves are heavily corroded

B

Painting to be taken up

Open

4

Staircase and handrails are heavily corroded

A

Painting to be taken up

Open

   

A

Trapped pressure to be

Open

Receiver barrel 16" B192-5 - ICG, PSV is isolated and

bled and check whether

5

trapped pressure found in the receiver barrel (26 Kg/cm 2 )

ball valve is passing

6

16" (WB - ICG) receiver barrel valve handle to be provided

B

Provide missing handle

Open

 

Volume bottle near (XCV 4675 deluge) skirt is completely

B

   

7

corroded

Skirt to be rectified

Open

 

Glycol regeneration unit stand-by pump is not in use

B

Stand-by pump to be made

 

8

operational

Open

9

Potable water pump (P-4645) leakage found

B

To be rectified

Open

 

Train C Glycol regeneration unit stand-by pump is not

B

Stand-by pump to be made

 

10

functional.

operational

Open

 

Test date / due date to be mentioned on pressurized bottles

B

Test dates to be mentioned

 

11

(DCP-4810)

on the bottles

Open

12

New davit for life boat ICG#4 to be installed

A

To be installed at the

 

earliest and provide details

of alternate arrangement

Open

13

Corrosion observed in structure / piping (General)

B

Painting to be taken up

Open

   

A

Completion certificate to

 

14

Firewall revamp is in progress

be provided

Open

   

B

Choked drains to be

 

15

Drains are chocked (General)

cleared

Open

   

A

Materials to be stored only

 

16

Loose materials lying on the deck (General)

in the designated areas

Open

   

B

Damage piping insulation

 

17

Piping insulation damaged (General)

to be repaired

Open

 

Electrical & Instrumentation

18

Skimmer Vessel: Heat Tracing system is not in use.

B

Make operational

Open

   

A

Secure it with proper

 

19

Skimmer Vessel area: JBF - 020 is hanging with rope.

support

Open

 

Skimmer Vessel area: Instrument JB Ingress Protection

A

   

20

integrity has deteriorated

Check for IP integrity

Open

 

Skimmer Vessel area: Jb is resting on Pump 4820/4815

A

Secure it with proper

 

21

discharge line.

support

Open

 

Skimmer Vessel area: Start Knob of LCS for Pump

B

   

22

4820/4815 is broken.

Replace/rectify

Open

 

Skimmer Vessel area: Most of the Lighting Fixtures supports

B

   

23

corroded

Open

 

Skimmer Vessel area: Flashing Beacon is tied with rope and

A

Secure it with proper

 

24

hanging

support

Open

 

16" Export gas from B192-5 Receiver Barrel PSV is

A

   

25

bypassed.

Take PSV in Line.

Open

26

16" WB to ICG receiver PSV is bypassed

A

Take PSV in Line.

Open

 

Cellar Deck Riser Area: Most of the Instrument Stanchion

A

Secure it with proper

 

27

Supports are corroded and broken and tied with ropes

support

Open

 

UV sensor above 16" Export gas from B192-5 is hanging by

A

Secure it with proper

 

28

cable without support

support

Open

   

A

Normalize the PSHH &

 

29

PSHH-4002 ,PSLL 4001 for KOD V-4000 is bypassed

PSLL

Open

30

PSHL-4990-01 for RS-17 line is bypassed

A

Normalize the PSHL

Open

31

SDP 3000 : PSLL-4462 is bypassed

A

Normalize the PSHL

Open

 

Injection Pump GCI 4346; Emergency Stop button is

B

   

32

damaged

Replace/rectify

Open

 

Fire & Gas Detection System: Heat Detectors HF-LQ-2.02 - 1

A

   

33

to 6 loop is isolated.

Normalize the detectors

Open

 

Halon System FM-200 System: HSD-UD-8-1 & HSD-LQ-

A

   

34

1.05-1 solenoid B is in fault.

Check and rectify.

Open

 

Fire & Gas Detection System: Most of the UV Detectors are

A

   

35

in test position.

Normalize the detectors

Open

 

Fire & Gas Detection System: UV Detectors for below deck

A

   

36

and living quarters controller is not powered up.

Normalize the detectors

Open

 

Fire & Gas Detection System: Smoke Detectors S-LQ-2.04-1

A

   

37

to 25 is in fault condition.

Normalize the detectors

Open

 

Manual Call Points: Upper Deck - 2nos ,Lower Deck -1nos ,

     

Living quarters - 4nos and below deck -all call points , are

A

Make the Call points

38

in isolated condition

operational.

Open

 

HVAC System: H2S system is in bypass

A

Make it operational/Provide

 

39

MOC

Open

   

A

Make it operational/Provide

 

40

Fire & Gas Detection System: H2S system is not in use

MOC

Open

 

Fire & Gas Detection System: HC detector at Lower Deck

     

GB-LD-1.06-3 ; Living quarter - GD-LQ-1.03-6,

A

41

GD-LQ-2.04-4, GD-LQ-2.04-5 are isolated.

Normalize the detectors

Open

   
Final Audit ONGC ATR Observation(on 12th & Status 13th March 2016 Complied. fusible plug missing open
Final Audit ONGC ATR Observation(on 12th & Status 13th March 2016 Complied. fusible plug missing open
 

Final Audit

 

ONGC ATR

Observation(on 12th &

Status

13th March 2016

Complied.

fusible plug missing

open

EDC : May-2016

planned

open

Painting job is planned.

   

EDC : May-

planned

open

2016

EDC :May-2016

planned

open

PSV put online, trapped

verified ok

Closed

pressure released.

Complied

EDC : Jun-2016

planned

open

Painting job is planned.

   

EDC : May-

planned

open

2016

Standby pumps are

   

available for Tr-B & C .

TrainA - under

Requirement placed for

03 no. pumps.

maintenance, Train C-

Open

Complied

EDC : Jun-2017

Leakage rectified.

verified ok

Closed

Complied

Rectified standby pump.

   

Complied

verified ok

Closed

Complied.

verified ok

Closed

New Davit installed .

   

Complied

verified ok

Closed

Painting job is planned.

   

EDC : May-

planned

open

2016

EDC : Mar-2016

verified ok

Closed

Cleared chocked drains.

verified ok

Closed

Complied

Complied.

verified ok

Closed

EDC : Dec-2016

planned

open

     

Heat Tracing system

Verified ok

Closed

made online. Complied

Secured hanging JB .

Verified ok

Closed

Complied

Complied.

Verified ok

Closed

Complied.

Verified ok

Closed

Provided start knob in

Verified ok

Closed

both LCS. Complied

EDC : Dec-2016

 

open

Complied.

Verified ok

Closed

Complied.

PSV is inline

Closed

Complied.

PSV is inline

Closed

EDC : Dec-2016

 

open

 

Not secured. Still hanging

 

Complied.

by cable.

open

Complied.

Normalized

Closed

Complied.

Normalized

Closed

Complied.

Normalized

Closed

Detectors put online.

Replaced

Closed

Complied.

Still Isolated

open

Complied.

verified ok

Closed

 

UV detectors are still in test

 

mode. Detectors to be kept

open

Due to welding jobs, it

in normal mode.

was in Test Mode

Job in progress.

Normalize the detectors

open

Kept 01 loop in line, rest

   

to be rectified.

EDC :

Jun-2016

Normalize the detectors

open

 

Below Deck all manual call

 

Complied.

points are in isolated

open

condition.

Not in use. Although

   

provided sufficient

portable H2S detectors

Make it operational/Provide

MOC

open

Complied

Not in use. Although

   

provided sufficient

portable H2S detectors

Make it operational/Provide

MOC

open

Complied

Normalized.

HC detector Living quarter

 

Complied

- GD-LQ-1.03-6, is isolated.

open

 

Annexure Ie

 

IC Process Complex Topside Recertification

 
IC Process Complex Topside Recertification

Final Audit: 12th to 13th March 2016

 

Platform: ICP

Audit Findings

Audit Findings

S No.

Observation

Discipline

DNV-GL Comments/ Recommendations

 

Near 12" riser (IB - ICP) oil spillage & closed drains

B

 

1

observed

Chocked drains to be cleared

     

Trapped pressure to be bled and

(BHS - ICP) trapped pressure 45 Kg/cm 2 found in the pig

A

check whether ball valve is

2

barrel

passing

3

(IA - ICP) 12" receiver barrel PG is not available.

B

Provide missing pressure gauge

 

Well fluid heater platform train A and B pipe supports and

B

 

4

instrument tubing supports are corroded.

Painting to be taken up

     

Materials to be kept only in their

A

designated areas

House keeping to be maintained on the access platform.

5

Damaged piping insulation at many locations

6

Temporary scaffolding to be removed at train B separator

A

Scaffolding to be removed

   

B

Insulation damage to be

7

Train C separator piping insulation damage

repaired

 

FPF coating damage observed on crane pedestal of ICP -

B

Damage in FPF coating to be

8

South

repaired

   

A

Materials to be kept only in their

9

Loose materials lying on the auto sampler skid

designated areas

   

B

Provide proper tagging if under

10

Pump P-1410 near HP KOD is not in use

maintenance

11

HP and LP KOD insulation damaged

B

Repair the damaged insulation

12

Drain of LP KOD is not in use and SDV is not operational

B

Replace SDV

13

Fire wall damage observed at FWP room

A

To be repaired

14

Crude transfer pump is not in use 2 nos.

B

Provide MOC

 

Main deck

   
   

B

Insulation damage to be

15

Fuel gas skid piping insulation damaged

repaired

16

Hot oil filter deck drains choked

B

Chocked drains to be cleared

17

Two PPD and demulsifier tanks not in use

C

Provide MOC

18

Hot water trough is heavily corroded and is leaking

A

Leakage to be rectified

   

C

Alternate arrangement to be

19

Hot oil pump hoist not in use

provided

20

IA receiver (V-2970) corrosion observed

B

Painting to be taken up

   

B

Insulation damage to be

21

Crude oil heater piping insulation damaged

repaired

   

B

Proper tagging to be done if it is

22

IA/UA compressors (2910 & 2920) not in use

under maintenance

 

Damaged gratings to be

 

Surge tank V-1300 gratings damaged and water logging on

B

replaced and choked drains to

23

deck observed

be cleared

 

Electrical & Instrumentation

24

BHS-ICP 12" Riser line: Fusible loop is touching the line

A

Maintain Proper Distance

25

BHS-ICP 12" Riser line: Riser line PT is not working

B

Make it operational

26

BHS-ICP 12" Riser line: Pressure switch is isolated

A

Make it operational

 

IB 12" Riser line: PSHL gauges for sensor pressure & output

A

 

27

pressure are damaged

Rectify/Replace

28

IA 12" Riser line: PSHL is not working /Bypassed

A

Make it operational

29

ICP -IB 10" Riser line: Fusible loop is touching the line

A

Maintain Proper Distance

30

24" ICP to WIS Line: PSV isolation valve Handle not present.

B

Provide isolation Valve handle

   

B

Provide Pressure gauge for

31

24" ICP to WIS Line:PG is damaged for Barrel Pressure

Barrel Pressure

32

24" ICP to WIS Line:PSHL is not inline/Bypassed.

A

Make it operational

33

12" WF ICP-SM: PSV not available

A

Provide PSV

34

12" WF ICP-SM: PT ,TT are not working/operational.

B

Make it operational

 

24" SHP gas Export Line :PSV isolation valve Handle not

B

 

35

present.

Provide isolation Valve handle

36

PSHL for 24" ICP-SHP line is isolates

A

Make it operational

 

12' RS11 - ICP WF Riser : PSV is not present at barrel

A

 

37

,instead chickson loop is attached.

Provide PSV

38

Riser Area: Many of the AFR Gauges are damaged

B

Rectify/Replace

 

SDP-1000: PSHL -1050 ,1080, 1340 ,1400 ,1405 ,240,1550

A

 

39

are in Bypass.

Make it operational

40

SDP-7040 : LSHH-7401 is bypassed

A

Make it operational

41

SDP-6040 : LSHH-6041 is bypassed

A

Make it operational

42

PSLL for Heat exchanger 5031 is not in line/bypassed

A

Make it operational

 

SDP-5040 : PSHH-5042, 5033 .ILSLL-5048, LSLL-5042 ,

A

 

43

PSLL-5033 ,LSHH-5041 ,TSHH-5035 are in bypassed

Make it operational

44

SDP-1210 : Many of the Gauges are damaged

B

Rectify/Replace

 

SDP-1210 : PSHL-1152, PSL-1210 ,LSH-1213,LSL-1212 are

A

 

45

in bypassed

Make it operational

 

SDP-1220 : PSHL-1162, PSH-1220 ,PSL-1220 , LSH-1223

A

 

46

,LSL-1222 are in bypassed

Make it operational

 

Switchgear Room: Panel BC2 ICP common alarm , under

   

voltage alarm , Line failure alarm ,Load MCCb Trip alarm are

A

47

present.

Check / Rectify

 

Switchgear Room: Panel BC1-A ICP ground fault , fan failure

A

 

48

alarm are present.

Check / Rectify

 

Switchgear Room: Panel BC1-B ICP Overvoltage ,under

   

voltage ,line failure ,Load MCCB trip ,Rectifier failure

A

,ground fault , fan failure ,Battery MCCB trip failure alarms

49

are present.

Check / Rectify

50

ICP Emergency Generator under maintenance

A

Make it operational

51

Fire & Gas Detection System: H2S system is not in use

A

Make it operational/Provide MOC

52

FM 200: Central weight monitoring Panel is not operational

A

Make it operational/Provide MOC

 

Fire & Gas Detection System: HC Gas Detectors at Lower

   

Deck-2nos, Main Deck - 1nos, Battery Room - 1nos & TG

A

53

room - 2nos are in fault condition

Check / Rectify

 

Fire & Gas Detection System: Smoke Detectors at AHU

A

 

54

ROOM zone 3.5 & zone 5.6 are in fault condition.

Check / Rectify

55

FM 200 : Zone 5.3 A & Zone 5.5A solenoid fault is present.

A

Check / Rectify

 

Fire & Gas Detection System: All UV Detectors are kept in

A

 

56

Test mode

Make it operational

   
 
   

Final Audit

 

ONGC ATR

Observation(on 12th &

Status

Status

13th March 2016

 

Area cleaned. Drain choke removed.

   

Open

Complied

Verified ok

closed

Open

Bled pressure in the pig barrel.

Complied

verified ok

closed

 

Pig barrel removed. Point May be closed

   

Open

/dropped.

Complied.

Verified ok

closed

Open

Complied.

Verified ok

closed

 

House keeping done on access platforms.

   

Complied.

Consolidated req. given for

Verified ok

closed

insulation replacement.

Open

EDC June 2016

 

Scaffolding removed.

Verified ok

closed

Open

Complied.

 

Consolidated req. given for insulation

   

replacement.

planned

Open

Open

EDC : June 2016

Open

EDC : April-2016

planned

open

Open

Loose material removed. Complied

verified ok

closed

 

Not in use provided. Power isolated.

   

Open

Complied.

not in use(pump not required

as per IC production team)

open

 

Consolidated req. given for insulation

planned

Open

Open

replacement. EDC June 2016

 

SDV actuator replaced. Made operational.

verified ok

closed

Open

Complied.

Open

Fire wall damage was repaired. Complied

verified ok

closed

 

CTP 1330 & 1340 are in working condition

   

and in Stand By mode. CTP 1320 motor

Feeder was converted into line feeder for

verified ok

closed

Open

OGIP. Point May be closed.

       
 

Consolidated req. given for insulation

planned

 

Open

replacement. EDC June 2016

open

Open

Deck drain Chock cleared. Complied.

verified ok

close

Open

Provided MOC

not in use

open

Open

Leakage rectified. Complied.

verified ok

close

 

Alternate arrangement is being provided as

verified ok

close

Open

and when required.

Open

Painting done. Complied

painting balance

open

 

Consolidated req. given for insulation

planned

 

Open

replacement. EDC June 2016

open

 

"Equipment under revamping tag" is

not in use

 

Open

provided. Complied.

open

Open

Damaged grating replaced. Complied.

verified ok

close

       

Open

Complied.

verified

Closed

 

Rectified PT.

   

Open

Complied.

verified

Closed

Open

Complied.

verified

Closed

Open

Complied.

verified

Closed

Open

Line not in use

verified

Closed

Open

Complied.

verified

Closed

Open

Provided isolation Valve handle. Complied

verified

Closed

Open

Complied.

verified

Closed

Open

PSHL made operational. Complied.

verified

Closed

Open

In SM- ICP line Punch point.

Provide PSV

Open

Open

PT ,TT are made operational. Complied.

verified

Closed

Open

Provided isolation Valve handle. Complied

verified

Closed

Open

Complied.

verified

Closed

Open

New riser is coming up under MHSR

Provide PSV

Open

Open

Job in progress

 

Open

Open

Put on line. Complied

verified

Closed

 

Put on line. Complied

Pressure Switches 7041 ,

Open

Open

7042, 7043 are bypassed

 

Put on line. Complied

Pressure Switches 6042,6043

Open

Open

are bypassed

 

Complied.

Not Complied. Make it

Open

Open

operational

 

Complied.

Not Complied. Make it

Open

Open

operational

Open

EDC : Dec-2016

 

Open

 

Complied.

Not Complied. Make it

Open

Open

operational

 

Complied.

Not Complied. Make it