3

4

5

7

6

8

10

9

11

13

12

A

Standard welds, quality requirements and inspecting
widthness of the box girder see drawing D7060
Special welds of lower flange and end carriage
connection see drawing D5500

ALL DIMENSIONS SHOWN IN DRAWINGS ARE NOMINAL ONES.
Working allowances needed due to shrinkage at welding or similar must be
specially considered by the work planning!

E

18

Rev Description

Date

Revised by

B
C
D
E
F

2001-03-13
2004-10-27
2005-05-19
2006-09-01
2007-05-08

pietive
fceesi
fceali
vlcjri
vlchma

D-DRAWINGS AND INSTRUCTION UPDATED
ULTRASONIC INSPECTION STANDARD CORRECTED
ULTRASONIC INSPECTION DEL. MATERIAL REQ. ADD
WELDING QUALITY CLASSES CAHNGED, REF. INSTR.
WELDING INSRUCTION DRW. D5500 ADDED

Approved by

vlckma

LAMELLAR INSPECTION:
UT
- Symbol in drawing
- Inspection of plate for lamellar defects before and after welding
- Acceptance criteria: EN 10160 class S2, E3

F

E

GRINDING:
- Details to be ground are marked in drawings.

E

D)

Extent of application
All welds, not marked
Where specially marked
Where specially marked

INSPECTION OF WELDS:
General requirements:
- Groove and fillet welds 100%VT (visual)
- Groove welds
10%UT (ultrasonic)
Extended requirements are marked in the drawings:
- Groove welds
25-100%UT or RT (X-ray)
- Fillet welds
25-100%MT (magn.part.)

E

Tolerances of the crane tracks according to D3756

Specification
General
Special quality
Seal welds only

OU
N

Weld class
C
B
D

(AR

AIR GAPS for welds are not considered in drawing dimensions.
Gaps must be taken care of by plate work before welding!

For special tolerances of box girder fabrication see:
- KONECRANES instruction FA 144en
- KONECRANES drawings D5117en-1 ja D5117en-2

17

Weld classes and quality requirements are specified according to
standard EN ISO 5817.

C

D

16

OTHERS

WELDING

TOLERANCES

15

Thermal cutting quality class ISO9013-IAG

0,6
D 10

D1
0
0,6

B

14

All groove welds are to be full penetration welds if not otherwise shown.

0.6

2

D1
0

1

20

GRINDING OF WELD TOE.

GRINDING OF CORNER PLATE TIP MUST
REACH 20mm AROUND THE TIP.

F

Plates corners grinding before surface treatment, R~1 mm

G

WORKING TEMPERATURES FOR WELDING:
SEE KONECRANES INSTRUCTION FA 119en.

E

MATERIAL REQUIREMENTS:
Steel grades and special requirements are given in drawings.
Standard for plate and profile material is EN 10025-2.

Welding symbols on drawings are according to standard EN 22553 (ISO 2553).

GENERAL TOLERANCES ACCORDING TO ISO 2768-1, ISO 13920, ISO 9013
I

NORD-LOCK WASHERS

E

OR NYLOC NUT

OR DOUBLE NUTS

OR TORQUE TIGHTENING,

Tightening torque is marked to the drawings by giving torque moment ( Nm)
e.g. on beside of part number.
NOTE: Hardened washers must be used under both the bolt head
and the nut, when applying torque tightening .

Dimension range

LENGTH DIMENSIONS

Machining
Chamfers and radii
J

E

TACK WELDS
Tack welds shall be subjected to the same quality requirements as
the final welds, with the following exeptions:
(1) Preheat is not mandatory for single-pass tack welds which are
remelted and incorporated into continuous submerged arc welds.
(2) Discontinuities, such as undercut, unfillet craters, and porosity
need not to be removed before the final submerged arc welding.

E
H

BOLTINGS:
- ALL BOLTS MUST BE SECURED EITHER WITH

Cutting, bending
Thermal cutting

>0,5

3

6

30

120

315

1000

2000

4000

8000

12000

16000

>=3

6

30

120

315

1000

2000

4000

8000

12000

16000

20000

± 0,1
± 0,2

± 0,1
± 0,5

± 0,2
±1

± 0,3
±2

± 0,5
±4

± 0,8

± 1,2

±2

±3

±4

±5

±6

± 0,2

± 0,5

± 0,8

± 1,2

±2

±3

±4

± 1,5
± 2,5

± 1,5
± 2,5

± 2,5
± 3,5

±3
±4

± 3,5
± 4,5

±2

±2

±3

±4

±6

3<s<=50
50<s<=100

Welding

ANGULAR DIMENSIONS
K

Machining

Bending s<4
Bending s>=4, welding

Shorter side
L<=10

± 1,8/100 mm

±5

±6

±7

20000

TIGHTENING TORQUE ON SCREWS
TABLE VALUES ARE USED, IF NOT OTHER INSTRUCTION ARE GIVEN IN THE DRAWINGS.
TORQUE VALUES ARE APPLICABLE TO SCREWS OF STRENGTH CLASS 8.8.

±8

E
±8

± 10

± 12

± 14

SCREW SIZE

M8

M10

M12

M14

M16

M20

M24

M27

M30

M36

M42

BLACK [Nm]

25

49

86

136

210

410

710

1035

1405

2455

3920

GALVANIZED [Nm]

21

43

77

125

195

380

660

975

1325

2335

3730

± 16

0.000
L<=50

± 0,9/100 mm

50<L<=120

120<L<=315

± 0,6/100 mm

± 0,3/100 mm

315<L<=1000

L>1000

Pos

Qty

Appd

Description
Date

2007-05-08

± 2,6/100 mm
± 5,2/100 mm

± 1,5/100 mm
± 3,5/100 mm

± 0,7/100 mm
± 1,8/100 mm

± 0,4/100 mm
± 1,3/100 mm

Check

± 0,9/100 mm

Weight kg/pcs

Specification

File

D7059en_F.vxp

Department

GEN

Title

Size

A2
Scale

TOLERANCES, WELDS AND INSTRUCTION FOR FABRICATION

± 0,6/100 mm

1:1

Drawn

L

This document and the information contained herein, is the exclusive property
of KCI Konecranes Plc and represents a non-public, confidential and proprietary
trade secret that may not be reproduced, disclosed to third parties, altered or
otherwise employed in any manner whatsoever without the express written
consent of KCI Konecranes Plc or Konecranes Heavy Lifting Corporation.
Copyright © 2007 KCI Konecranes Plc. All rights reserved.

Makkonen Hanna

Drawing no.

D7059en

Rev

F