You are on page 1of 6
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

1

of

6

CONTINOUS ASSESSMENT OF VENDOR TROUBLES & NCR DESCRIPTION: STEEL STRUCTURE FOR HEATERS Mechanical J20-F-1200,
CONTINOUS ASSESSMENT OF VENDOR
TROUBLES & NCR
DESCRIPTION:
STEEL STRUCTURE FOR HEATERS
Mechanical
J20-F-1200, J20-F-2500, J20-F-1500, J20-F-
2200, J20-F-2100, J20-F-1100, J23-F-1300,
Dimensions:
damages:
ITEM Nº:
J23-F-2300
Material:
Marking:
Doubts about
Machining:
PO:
VENDOR:
TR Tecnical
LOCATION:
Madrid
Hydr. test:
END/Welding:
Mech Test.:
Others:
Arabian
International
SUB-VENDOR:
Company
LOCATION:
Jeddah
Certificates:
NCR:

1. SUMMARY AND COMMENTS:

1.1. Summary of all inspections carried out to date:

None

1.2.

Summary of all inspections carried out on this date (scope & results):

A.

Final visual inspection, DFT measurement, Review of MTC, NDT reports, Assembly endorsements, welding reports, painting reports, packing list and IRC issue were done for Circular/ Rectangular platforms, Hot air ducts and circular ducts were done and found acceptable. For more details, please refer clause#3 of this Inspection Report

1.3.

On troubles and any other incidents detected during inspection visit (description &

assessment):

None

1.4.

On progress manufacturing and delivery date:

 
 

Schedule Manufacturing Progress (%)

Manufacturing

   

ITEM

Progress (%)

Delivery Date

Comments

TBC

-

-

-

-

Comments:

None

2. TR DRAWINGS, CODES, PROCEDURES, SPECIFICATIONS & APPLICABLE REFERENCES:

02220-00-140-PD-0003-tmp04 Rev.0

Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

2

of

6

TR References

Rev.

Title

Status

12-SAMSS-005

May 2011

MARKING OF METAL PRODUCTS

Info

12-SAMSS-007

May 2011

FABRICATION OF STRUCTURAL AND MISCELLANEOUS STEEL

Info

32-SAMSS-029

Oct 2009

MANUFACTURE OF FIRED HEATERS

Info

V-02220-J20-F-1100-0139

D

INSPECTION AND TEST PLAN (ITP)

F

V-02220-J23-F-1300-0133

D

INSPECTION AND TEST PLAN (ITP)

F

V-02220-J20-F-1100-0140

A

QUALIFIED WELDER LIST – 1, 2, 6, 7 & 8

F

   

VISUAL EXAMINATION

 

V-02220-J20-F-1100-0141

A

PROCEDURE(AIC/QC/NDE/VT/02)

F

   

VISUAL EXAMINATION

 

V-02220-J23-F-1300-0135

A

PROCEDURE(AIC/QC/NDE/VT/02)

F

V-02220-J23-F-1300-0143

A

PROCEDURE FOR DIMENSIONAL TOLERANCE

F

V-02220-J20-F-1100-0149

A

PROCEDURE FOR DIMENSIONAL TOLERANCE

F

V-02220-J23-F-1300-0136

B

MAGNETIC PARTICLE EXAMINATION PROCEDURE

F

V-02220-J20-F-1100-0142

B

MAGNETIC PARTICLE EXAMINATION PROCEDURE

F

V-02220-J23-F-1300-0137

B

ULTRASONIC EXAMINATION PROCEDURE

F

V-02220-J20-F-1100-0143

B

ULTRASONIC EXAMINATION PROCEDURE

F

   

ENGINEERING PROCEDURE FOR RADIOGRAPHIC

 

V-02220-J20-F-1100-0145

A

EXAMINATION OF WELD JOINTS

F

   

ENGINEERING PROCEDURE FOR RADIOGRAPHIC

 

V-02220-J23-F-1300-0139

A

EXAMINATION OF WELD JOINTS

F

   

WELDING PROCEDURE SPECIFICATION (J20-F-

 

V-02220-J20-F-1100-0159

D

1100/2100)

F

   

WELDING PROCEDURE SPECIFICATION (J20-F-

 

V-02220-J20-F-1200-0056

D

1200/2200)

F

   

WELDING PROCEDURE SPECIFICATION (J20-F-

 

V-02220-J20-F-1500-0058

D

1500/2500)

F

   

WELDING PROCEDURE SPECIFICATION (J23-F-

 

V-02220-J23-F-1300-0150

D

1300/2300)

F

V-02220-J20-F-1100-0148

C

PROCEDURE FOR FABRICATION

F

   

PROCEDURE FOR SURFACE PREPARATION &

 

V-02220-J23-F-1300-0178

C

PAINTING

F

V-02220-J20-F-1100-0151

B

PROCEDURE FOR HOT DIP GALAVANIZING

F

V-02220-J23-F-1300-0145

B

PROCEDURE FOR HOT DIP GALAVANIZING

F

3. DETAILED DESCRIPTION OF INSPECTION (inspected & released equipment/materials):

Carried out Visual Inspection, DFT measurement, Final Inspection (Pre shipment) and

IRC issue of Structural items such as Rectangular/ circular platforms and Ducts were found satisfactory.

3.1.

ITP Stage

Description

Results

8.6

Visual Inspection and DFT Measurement after Painting

Acceptable

9

Final Inspection (Pre Shipment)

Acceptable

02220-00-140-PD-0003-tmp04 Rev.0

Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

3

of

6

12

Inspection Release certificate

Acceptable

Calibration of Coating thickness gauge has been verified.

Witnessed coating thickness (DFT) as per SAES H 101V and found in compliance.

Visually checked for the coating irregularities such as overspray, pinholes, spatter, voids, runs, sags and blisters etc. and found satisfactory.

Visually inspected structural items for any mechanical damage and found satisfactory.

Verified that Packing, Preservation and Storage Procedure was approved by TR.

After review of MTC, Assembly& welding endorsements, Painting Inspection Report, NDT Reports, Structural items were released for Shipment.

Witnessed galvanizing thickness (DFT) of galvanized items and found in compliance.

IRC-017(PO# 0222001010) & IRC-012(PO# 0222001020) were issued.

4. INSTRUMENTS USED DURING INSPECTION:

Description

Ref.

Calibration Validity

DFT Gauge

ID:# PK 18338

13/04/2016

5. STATUS OF NON CONFORMITIES:

NCR no

Description of non- confirmity

Status

Closed (yes / no)

None

--

--

--

6. ORDER:

COMPLETE

(yes / no) None -- -- -- 6. ORDER : COMPLETE INCOMPLETE 7. NEXT INSPECTION ON:

INCOMPLETE

7. NEXT INSPECTION ON:

TBA

8. ATTACHMENTS:

8.1.

8.2.

Photographs

IRC

02220-00-140-PD-0003-tmp04 Rev.0

 Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

4

of

6

Final Inspection Final Inspection Final Inspection Final Inspection
Final Inspection Final Inspection Final Inspection Final Inspection

Final Inspection

Final Inspection

Final Inspection Final Inspection Final Inspection Final Inspection
Final Inspection Final Inspection Final Inspection Final Inspection

Final Inspection

Final Inspection

02220-00-140-PD-0003-tmp04 Rev.0

Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

5

of

6

  Final Inspection   DFT of Painting     DFT of Galvanizing   DFT of
  Final Inspection   DFT of Painting     DFT of Galvanizing   DFT of
 

Final Inspection

 

DFT of Painting

 
  Final Inspection   DFT of Painting     DFT of Galvanizing   DFT of Galvanizing
  Final Inspection   DFT of Painting     DFT of Galvanizing   DFT of Galvanizing
 

DFT of Galvanizing

 

DFT of Galvanizing

 

02220-00-140-PD-0003-tmp04 Rev.0

Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016
QC / Inspection Department   FINAL INSPECTION REPORT Nº IF- 015

QC / Inspection Department

 

FINAL INSPECTION REPORT Nº IF-

015

PROJECT:

JAZAN REFINERY AND TERMINAL PROJECT

B.I: N/A

 

CLIENT:

ARAMCO OVERSEAS COMPANY B.V.

 

I.L. # 107000103896

 

JJCI-J20-32-A001-DA & JJCI-

 

0222001010/

 

ORDER Nº:

J23-32-A001-DA

 

TR Ref:

1020

Sheet nº:

6

of

6

End of Report

02220-00-140-PD-0003-tmp04 Rev.0

Inspector: Habeebullah K Inspection’s date: 15 th February 2016
Inspector:
Habeebullah K
Inspection’s date:
15 th February 2016