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Mechanical engineering Interview Questions with Answers: Basic

Machine Design:
Define Ductility.
It is the property of the material enabling it to be drawn into wire, with the
application of tensile force. It must be both strong and plastic. It is usually
measured in terms of percentage elongation and reduction in area, (e.g.) Ni, Al,
and Cu.
Define fatigue.
When a material is subjected to repeated stress, it fails at stresses below the
yield point stress; such type of failure of the material is called fatigue.
Define: Factor of safety.
The ratio between maximum stresses to working stress is known as factor of
Factor of safety = Maximum stress /Working stress
Define endurance limit.
Endurance limit is the maximum value of completely reversed stress that the
standard specimen can sustain an infinite number (106) of cycles without failure.
What is impact load?
If the time of load application is less than one third of the lowest natural period
of vibration of the part, it is called an impact load.
What are the various phases of design process?
The various phases of design process are:
1. Recognition of need.
2. Definition of problem
3. Synthesis
4. Analysis and optimization
5. Evaluation
6. Presentation
What are the different types of loads that can act on machine
Different loads on machine components are:
1. Steady load.
2. Variable load.
3. Shock load
4. Impact load.
What are the factors affecting endurance strength.
Factors affecting endurance strength are
1. Load ii. Surface finish

What are the types of fracture? The two types of fracture are 1. Reliability What are the types of variable stresses? Types of variable stresses are: 1. Impact 5. So. Size factor is used to consider the effect of the size on endurance strength. Stress concentration is the increase in local stresses at points of rapid change in cross section or discontinuities. Define stress concentration and stress concentration factor. then Actual endurance strength = Theoretical endurance limit x K Explain Griffith theory. In brittle fracture. Reversed stress of cyclic stress varies from one value of tension to the same value of compression. In ductile fracture large amount of plastic deformation is present to a higher depth. Temperature 4.2. A large size object will have more defects compared to a small one. Fluctuating stresses 3. If K is the size factor. What are the modes of fracture? The different the modes of fractures are: . Brittle fracture Distinguish between brittle fracture and ductile fracture. (Or) State the condition for crack growth. A crack can propagate if the energy release rate of crack is greater than crack resistance. crack growth is up to a small depth of the material. Ductile fracture 2. Repeated stress refers to a stress varying from zero to a maximum value of same nature. Completely reversed or cyclic stresses 2. Stress concentration factor is the ratio of maximum stress at critical section to the nominal stress Explain size factor in endurance strength. Repeated stresses Differentiate between repeated stress and reversed stress. Size 3. endurance strength is reduced.

Providing fillets. Maximum shear stress theory. Kf = 1 + q (Kt-1) What are the factors that affect notch sensitivity? The factors effecting notch sensitivity are: 1. Material properties 2. Maximum principal stress theory. 3. Explain notch sensitivity. 2. 2.1. Use of multiple holes instead of single hole 4. Avoiding sharp corners. Notch radius . Maximum principal strain theory. Notch sensitivity (q) is the degree to which the theoretical effect of stress concentration is actually reached. Material availability 4. 2. State the relation between stress concentration factor and notch sensitivity. Undercutting the shoulder parts. 3. List out the factors involved in arriving at factor of safety. Nature of loads 3. Required material properties 2. What are the factors to be considered in the selection of materials for a machine element? While selecting a material for a machine element. The factors involved in arriving at factor of safety are: 1. Presence of localized stresses 4. Mode II (Sliding mode) – Displacement is in the plane of the plate. Manufacturing ease 3. The relation is. Mode I (Opening mode) – Displacement is normal to crack surface. Cost What are various theories of failure? The failure theories are: 1. 3. the following factors are to be considered 1. Material 2. Some of the methods are: 1. Mode of failures Give some methods of reducing stress concentration. Mode III (Tearing mode) – Out of plane shear.

Distance of element from centre of shaft (r is in mm) G. M – Bending moment (M is in N-mm) I . crane hook What is principle stress and principle plane? A plane which has no shear stress is called principle plane the corresponding stress is called principle stress.Young’s modulus (E is in N/mm²) R .Radius of curvature (R is in mm) Write the torsion equation. Give some example for curved beam.Modulus of Rigidity (G is in N/mm²) . Define machinability It is the property of the material.Distance from neutral axis (y is in mm) E .3.N curve has fatigue stress on ‘Y’ axis and number of loading cycles in ‘X’ axis. Where. Grain Structure What is the use of Goodman & Soderberg diagrams? They are used to solve the problems of variable stresses. T – Torsional moment (T is in N-mm) J . The bending moment equation is. The torsional equation is. M/I = f/y= E/R. What is curved beam? In curved beam the neutral axis does not coincide with the centroidal axis.Moment of inertia about centroidal axis (I is in mm⁴) f – Bending Stress (f is in N/mm²) y . It is used to find the fatigue stress value corresponding to a given number of cycles. Size of component 4. It is measured in a number of ways such as comparing the tool life for cutting different material What is an S-N Curve? An S. Write the bending equation. T/J = q/r = GӨ/L Where. C frame. which refers to a relative ease with which a material can be cut. Type of loading 5.Polar moment of inertia (J is in mm⁴) q – Shear stress in the element (q is in N/mm²) r .

Ө – Angle of twist (Ө is in radians) L – Length of the shaft (L is in mm) .