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Wire

Number

Wire Description

Wire
Color

Description

Wire
Number

Wire
Color

Power Circuits

Description

RD

Bat (+)

500

BR

Wiper - Front (Park)

102

BU

Hd Lmp

501

GN

Wiper - Front (Low)

105

BR

Key Sw

502

OR

Wiper - Front (HI)

112

PU

Main Power Relay Output

503

BR

Wiper - Rear (Park)

113

OR

Opr Mon Panel B (+) Switched

504

YL

Wiper - Rear (Low)

116

BR

Aux Ckt

505

BU

Wiper - Rear (HI)

118

GY

Aux Ckt

506

PU

Washer - Front

119

PK

Aux Ckt

513

OR

A/C Compressor/Refrigerant Pressure SW

121

YL

Backup Alarm Lamp

515

GY

Blower Motor (HI)

123

WH

Aux Ckt

516

GN

Blower Motor (Medium)

124

GN

A/C

517

BU

Blower Motor (Low)

128

PK

Aux Ckt

520

WH

Opr A/C SW To Thermostat/Fuse

143

BR

Aux Ckt

521

YL

A/C SW To Refrigerant SW

157

YL

Aux Ckt

522

WH

A/C Clutch To Thermostat SW

161

PK

Aux Ckt

536

WH

Hazard SW To Turn SW

194

GN

Aux Ckt

537

GN

Turn Signal SW To Flasher

538

BR

Hazard Indicator

552

WH

Four Wheel Drive Sol

Ground Circuits

Connectors

Machine
Location

B-9

5 Contacts

*

E - 9R9541
H - 9R9544

12 Contacts

E - 9R9541

3

L - 9R9543
E - 9R9541

3

E - 9R9541
D - 9R9549

7

E - 9R9541
B - 9R9550

6

6 Contacts

GG - 9R9535
D - 9R9549

9

E-3

*

GG-9R9535

A-2, F-3

Head/Position Turn Lamp
A - 9R9558

D-3

Front Wiper Motor
A - 9R9558

E-9

Rear Wiper Motor (Upper)
B - 9R9550

11

A-9

NN - 9R9567

A-8

12

B-4

13

E-2

14

B - 9R9550

A-9

C - 9R9537
TT - 9R9098

F-7

UU - 9R9443
B - 9R9550

F-9

NN - 9R9567

C-4

E - 9R9541
E - 9R9541

8

*

A-6

G - 9R9542

* = Connector is located at the component.

Main Chassis
Basic Machine Circuits

564

GY

Rear Wiper Interrupt SW To Wiper SW

304

WH

Starter Relay No. 1 Output

568

GN

Waring Buzzer To Diodes

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

576

PK

Wiper - Aux (Lo)

307

OR

Key Sw To Nuet Start SW

577

PU

Wiper - Aux (Hi)

308

YL

Main Power Relay Coil

A512

GN

Rear Interrupt SW To Wiper Motor

309

GY

Alternator Regulator Term.

310

PU

Start Aid SW To Start Aid Sol

603

PK

Rotary Beacon

311

WH

Start Aid Sol To Temp SW

604

OR

Stop Turn lamp

321

BR

Bckp Alarm

605

YL

Turn Lamp - Left

Lighting Circuits

Warning Horn (Forward)

606

Monitoring Circuits

607

GY
PK

SENR5818
December 1992

Schematic
Location

Harness and/Or Components

4 Contacts

B - 9R9550

8 Contacts

B-7

B-7

H - 9R9544

5

BK

GY

Schematic
Location

K - 9R9557

2

200

322

Harness and/Or Components
A - 9R9558

1

Accessory Circuits

101

HARNESS CONNECTOR LOCATION CHART

Machine
Location

Connectors

Part No.

Turn Lamp - Right

8N1693

Flood Lamp - Front

405

GY

Opr Mon Oil Press. (Low Setting)

608

GN

Flood Lamp - Rear

406

PU

Opr Mon Coolant Temp

610

OR

Head Lamp Basic

419

YL

Opr Mon Parking Brake

611

PU

Head Lamp Hi

441

OR

Eng Coolant Temp Gauge

614

PU

Park/Tail/Dash Lamp

443

YL

Power Train Temp Gauge

617

BR

Tail/Position Lamp - Left (Road Pkg)/Width

447

PK

Fuel Level Gauge

618

YL

Tail/Position Lamp - Right (Road Pkg)/Width

450

YL

Tach Sender

619

GN

Head Lamp Lo

634

WH

Head lamp SW To Work/Head Lamp Jumper

762

YL

Bucket Positioner Sol SW

766

GN

XMSN Disconnect Sol

Off Machine Switch Specification

Function

Actuate

Deactuate

Contact Position

37.8 ± 2.8°C

26.7°C MIN

Normally

(100 ± 5°F)

(80°F MIN)

Closed

107.2 ± 2.8°C

93°C MIN

Normally

(225 ± 5°F)

(196°F MIN)

Closed

Coolant Temperature (Start Aid)

6T2665

Coolant Temperature

416, 426, 428, 436, And 438 Series II
Backhoe Loaders With European Cab
Electrical System
416:
5PC15429-UP

428:
6TC10381-UP

426:
7BC5259-UP

436:
5KF1553-UP

438:
3DJ2161-UP

Control Circuits

Resistor, Sender and Solenoid Specifications

Component Description

Part No.

Resistance (Ohms)¹

Resistor - Alternator

8C4110

22 ± 1.1

Resistor - Blower Motor Speed

7T3828

Overall 1.0 ± .1; Tap0.5 ± .05

Solenoid - A/C Clutch

8T8812

3.5 ± 0.15

Solenoid - Bucket Positioner

9T7304

18.0

Solenoid - Start Aid

3T9493

1.5

¹ At room temperature unless otherwise noted.

Printed in U.S.A.

© 1992 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols
Component Location

Machine
Location

Component

Schematic
Location

Machine
Location

Component

Schematic
Location

1

Alarm - Backup

B-9

15

Solenoid - Front Drive

C-2

A

Alarm - Fault

C-3

16

Solenoid - Start Aid

F-2

2

Alternator

C-1

17

Solenoid - Transmission Neutralizer

C-2

3

Batteries

F-S

18

Switch - Backup Alarm

C-2

C

Breaker - Running Lamp

C-8

B

Switch - Beacon

D-7

C-9

A

Switch - Blower (Heater And Air Cond)

E-3

C-B, C-3

19

Switch - Bucket Positioner

A-1

20

Switch - Coolant Temperature

C-2

A

Flasher

C

Fuse - Holders

B

Gauge - Converter Temperature

D-8

B

Gauge - Coolant Temperature

D-8

B

Gauge - Fuel

D-9

21

Switch - Coolant Temperature (Start
Aid)

Gauge - Tachometer

D-9

A

Switch - Dimmer

E-4

4

Horn - Forward

D-1

22

Switch - Engine Oil Pressure

D-1

B

Meter - Service

D-9

A

Switch - Forward Horn

C-4

Meter - Volt

D-8

B

Switch - Front Drive

Motor - Blower

D-3

B

Switch - Front Wiper

C-6

A

Motor - Fan

E-7

B

Switch - Hazard

D-7

A

Motor - Front Wiper

D-3

B

Switch - Head Lamp/Front Flood

D-7

A

Motor - Rear Wiper (Lower)

F-8

B

Switch - Key Start

D-8

A

Motor - Rear Wiper (Upper)

E-9

A

Switch - Lamp Test

C-4

S

Motor - Starter

E-2

23

Switch - Neutral/Start

C-2

6

Motor - Windshield Washer

F-4

24

Switch - Parking Brake

F-6

C

Relay

C-8

B

Switch - Rear Dual Wiper

D-6

C

Relay - Main

C-7

B

Switch - Rear Flood Lamp

D-7

C

Relay - Start

C-7

26

Switch - Refrigerant

F-1

7

Resistor - Alternator Field

D-7

B

Switch - Running Lamp

D-6

A

Resistor - Blower Motor Speed

D-3

B

Switch - Start Aid

D-7

8

Sender - Converter

C-2

A

Switch - Thermostat

C-3

9

Sender - Coolant Temperature

C-1

A

Switch - Turn Signal

E-4

10

Sender - Fuel

A-6

27

Switches - Brake (Stop Light)

D-4

12

Solenoid - Air Conditioner Clutch

D-1

13

Solenoid - Bucket Positioner

A-4

14

Solenoid - Engine Shutdown

D-2

A = Components in operator compartment.

A
A

Switches - Transmission Neutralizer
Switches - Wiper Disconnect

D-6, D-4
E-8

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

2
T

Pressure
Symbol

3

14

12

1

B
1

C

2

5

16

5

14

22

4

12

15

8

18 27
17

11

2

23

20

C

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A

A
325-PK-14

9
21

19

7

Pin or Socket
Number

Flow
Symbol

26

Pin

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

13
10

AA
1

Normally closed switch that will open with an increase of a specific condition.

19

C
1

2

1

14
11

7

3

24

12
7

18

9
8

13

12

6

16

17 27
8

10
3

5

23
15

14

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

21
20

22

Wire
Gauge

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

4

5

200-BK-14

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

13

325-PK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
A

9X-1123

Wire
Color

Socket

2

B

Component
Part Number

Single Wire
Connector

6

A

8

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Wire, Cable, or Harness
Assembly Identification

13

9

7

Level
Symbol

6

3

24

Temperature
Symbol

1
2

1
2

Receptacle

Plug

C-6

A

AA
1

Electrical Schematic Symbols And Definitions

C-1

B

B

A

No circle indicates that the wire cannot be disconnected from the component.

9
7
26

T

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

6

This indicates that the component has a wire connected to it that is connected to ground.

B = Components in operator compartment - Right console.
C = Components on relay panel (inside right console).

Machine Harness Connector and Component Locations

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

3

4
607-PK-16
200-BK-16

C

START AID
SOLENOID
3T-9493

BK-00
BB
BK-00

K

L18
552-WH

L20
L21

L22

L22

L9

611-PU-16
619-GN-16
618-YL-16
200-BK-16
606-GY-16

L12

L7
CC
D

101-RD-6

L2

L4

308-YL
200-BK

BB
200-BK

L26

521-YL-16
DD

DD

200-BK
766-GN

D

1
2

306-GN
307-OR

THERMOSTAT SW
3E-5465

766-GN
143-BR

L7

D

BK
BK

143-BR
766-GN
321-BR
306-GN
307-OR
443-YL

2
6
1
3
4
5

766-GN

T

766-GN

405-GY
406-PU
310-PU
450-YL
441-OR
308-YL
309-GY

E

1
2

L21

L20
618-YL-16
617-BR-16
603-PK
608-GN-16

E

2
321-BR-16
2
1
D VV
WW 5
419-YL

321-BR
200-BK

L23

BK
BK

6

XX

101-RD-6

E

521-YL
522-WH

200-BK

322-GY
200-BK
200-BK

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

S

D

S

ATCH WIRE, CABLE,
COMPONENT
IDENT

405-GY
406-PU
310-PU

L2

D

L1
L1

PANEL LAMP CIRCUIT
WIPER/WASHER CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

L25

L25

GROUND CIRCUIT

BK
BK

2
1

TURN SIGNAL CIRCUIT

MONITOR CIRCUIT

BUCKET
POSITIONER SW
9G-2795

START AID CIRCUIT

ALL DASHED LINES ARE ATTACHMENTS.

G

321-BR
322-GY
200-BK-16
128-PK
121-YL
447-PK

6
3
1
2
5
4

200-BK
762-YL

762-YL
128-PK

FUEL
SENDER
3E-7128

G

L3

KK

200-BK

KK

CHG LOC

NOTE

A
B
C
D
E
F
G
H
K
L
P
Q
R
V
W
W
DD
GG
KK
NN
NN
QQ
SS
TT
UU

B-8
A-8
A-9
C-4
B-7
B-8
A-6
B-7
B-8
E-3
D-4
E-3
B-4
D-3
D-3 STD
D-3 ATCH
E-3
E-2
A-1
A-9/F-9
E
A-9/F-9
D
F-4
F-9
F-7
F-7

J
S
U
Z
EE
MM
LL
VV
WW
XX

WIRE AS.
9R-0895
7W-0810
9R-9867
9R-1176
1V-1151
9R-9502
9R-9993
9R-9117
9R-5907
9R-9121

03
04
01
02
01
00
00
00
02
00

D-7
C-1
C-4/C-5
F-5
E-7
C-7
E-7
C-2
C-2
C-2

AA
AA
BB
BB
CC

CABLE AS.
9R-9936
9R-9937
9R-9935
9R-9938
7P-6682

01
00
00
01
01

F-5
F-5
F-5
F-5
D-2

G

447-PK

L7

321-BR
121-YL

607-PK-16
200-BK-16

L15

6

5

4

C
C

FRONT
FLOOD
LAMP
9W-1001

3

619-GN-16
200-BK-16
611-PU-16
618-YL-16
606-GY-16

2
5
1
3
4
GG

GN-16
BK-16
PU-16
YL-16
GY-16

HEAD/POSITION
TURN LAMP
7T-7104

2

A

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
NOTE C: WITH ATCH FRONT FLOOD LAMPS, DISCONNECT WIRE AS. LL
AND CONNECT 634-WH TO TERMINAL 2 AND 610-OR TO
TERMINAL 3 OF THE HEAD LAMP/FRONT FLOOD LAMP SW
NOTE D: FOR THE 416, 426 AND 436 ONLY
NOTE E: FOR THE 428 AND 438 ONLY
NOTE F: 10A 9W-1442 15A 9W-1441 30A 8T-9636
NOTE G: WITH ATCH LOWER REAR WIPER, REPLACE
7T-9303 WITH 3E-5155

1

B

STD
ATCH
STD
ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND XMSN SHIFTER IN NEUTRAL

L17

7

762-YL

PART NO.

HARNESS AS.
9R-9558
00
9R-9550
03
9R-9537
01
9R-9549
02
9R-9541
02
9R-9992
00
9R-9542
01
9R-9544
03
9R-9557
02
9R-9543
02
9R-9560
01
9R-9538
00
9R-9561
01
7T-3550
02
9R-9552
00
9R-9566
00
7T-3551
02
9R-9535
01
9R-9536
01
9R-9568
00
9R-9567
01
9R-1066
04
9R-7939
01
9R-9098
02
9R-9443
01

THIS SCHEMATIC IS FOR THE 416, 426, 428,
436 & 438 BACKHOE COSA (9X-8088 CHG 02)

200-BK

L17
L40

G

2
1

L3

L3

C

CIRCUIT NOT CONNECTED

D+
D
B+ W
ALT

TO
ENGINE

GN-16

R
2
1

DESCRIPTION

CIRCUIT CONNECTED

L2

BUCKET
POSITIONER
SOLENOID
9T-7304

L21
L20

L21

L15

8

D

ALTERNATOR
55A 7T-2876

D

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

450-YL
309-GY
D

L24

607-PK-16
200-BK-16

D

D

E

GAUGE CIRCUIT

143-BR
536-WH-16

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

COOLANT
SENDER
7N-8532

450-YL
441-OR
308-YL
309-GY

L18

L27

ABBREV

BLADE, SPADE, RING,
OR SCREW TERMINAL

3
4 W 568-GN

200-BK-16

5
8
7
6
2
1
4
3

WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.

E

506-PU
610-OR-16
606-GY-16
618-YL-16
605-YL-16
617-BR-16

BK
BK

T

1 VV200-BK-16

VV

D

WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.

L18

FORWARD
HORN
7T-0635

G

H

L24
E

D

COOLANT SW T
8N-1693

FRONT DRIVE
SOLENOID
6T-9519

BACKUP
ALARM SW
7N-8008

STARTING CIRCUIT

L40

B

L31

D

CONVERTER
SENDER
4W-9972

200-BK-16
552-WH

L31
603-PK-16

608-GN-16
603-PK
617-BR-16
618-YL-16

1
2

441-OR
D

AIR
CONDITIONER
CLUTCH
SOLENOID
8T-8812

R

521-YL
522-WH

L1

311-WH

NEUTRAL/
START SW
8C-5492

D

G

L5

COOLANT SW
6T-2665
D
200-BK
406-PU
200-BK
D
T

L22

7
3
1
8
4
5
2
6

D

E

101-RD-6

L23

L22
607-PK-16
608-GN-16
603-PK-16

ENGINE
OIL SW
7W-1238

L5

FAULT
ALARM
7T-9157

TO
PLATFORM

D

L4
310-PU
311-WH

200-BK

1
2
RD
BK

200-BK-12

TRANSMISSION
NEUTRALIZER
SOLENOID
6T-9519

DD
T

L1

200-BK

W

V

D

405-GY

OPERATOR STATION

113-OR
568-GN

568-GN

ENGINE
SHUTDOWN
SOLENOID
7W-6249

D

TO
ENGINE

200-BK

1
2
200-BK-12

304-WH-10
101-RD-6

GN
GY
BR
OR
501-GN-16
118-GY-16
500-BR-16
502-OR-16

113-OR
405-GY
406-PU

515-GY-12
1
2
OR-14
BK-14

E
W

101-RD-6

L32

L34

BK-00

TO
FRAME

1
3
4
2

515-GY-12
516-GN-12
517-BU-12

CC

A

DD

FUSE
DD 3K-8782
FUSE HOLDER
4K-5122

L18

E

L31

200-BK-16
617-BR-16
604-OR
605-YL-16
200-BK-16
603-PK-16
608-GN-16
607-PK-16

FRONT
WIPER
6T-6529

443-YL

Q

128-PK
538-BR-16

610-OR-16
604-OR
605-YL-16
606-GY-16

A

405-GY-16
406-PU-16

405-GY

113-OR
419-YL
406-PU

405-GY
LAMP
TEST SW
3E-7267

304-WH-10

308-YL
309-GY
441-OR
443-YL
306-GN
307-OR
121-YL
128-PK
143-BR
200-BK-16

H

E

450-YL
310-PU
618-YL
L37
617-BR
603-PK
608-GN
536-WH-16
552-WH

447-PK
H

610-OR-16

1
5
3
4
2
6
7
8
9
10
11
12

C
B
A

F
B

1
2
3
4
5
6
7
8
9
10
11
12

607-PK-16

K
B

113-OR
610-OR
538-BR-16

K
E

B

STARTER
7X-1361

200-BK-16

521-YL-16
522-WH-16

200-BK
200-BK
606-GY
406-PU
L

L

E

L20

200-BK-16

L8

L18

406-PU

520-WH-12

322-GY
128-PK
D

L

D

MOTOR

T

200-BK

L

L32

L15

C

113-OR
406-PU
405-GY

538-BR

605-YL

143-BR

113-OR

113-OR

766-GN
143-BR

552-WH

U

1
2

552-WH

143-BR
143-BR

766-GN
143-BR

L19
L32
506-PU

124-GN-10

102-BU-16
119-PK-16
504-YL
503-BR
505-BU
502-OR
501-GN
500-BR
118-GY
564-GY

L11

605-YL

L

L

E

AA

MOTOR H

W

200-BK
200-BK
200-BK

S

MTR BAT

DIODE
8C-5444

522-WH-16
200-BK-16

L16
U

FORWARD
HORN SW
3T-2357

D
G

E

200-BK-16
200-BK-16

200-BK

143-BR

143-BR

RIGHT TURN
IND LAMP
8M-6176

304-WH-10

MOTOR

10A

H

BLOWER
3E-7501

L

552-WH
200-BK-16

200-BK

L
K

118-GY

506-PU

B
B K

564-GY
505-BU
504-YL
503-BR
500-BR
501-GN
502-OR
118-GY
118-GY

200-BK-16
L33

143-BR

W
KP

L29

H

COOLANT
TEMP LAMP
8M-6176

L8

614-PU

306-GN

200-BK-16

304-WH-10

H

101-RD-10
101-RD-10

H

P

L7

RESISTOR
7T-3828

L

2
1

610-OR-16
605-YL-16
606-GY-16
617-BR-16
618-YL-16
506-PU

552-WH

K

H

200-BK-16
200-BK-16

L39

H

PANEL
LAMP
8L-9801

E

BRAKE SW
NOTE B
6T-5925

E

V

V

L5

L8

L

V

PARK BRAKE
LAMP
8M-6176

1 E
COM

521-YL
513-OR

124-GN-10

V

L11

L38
H

308-YL
101-RD-10

200-BK-16

112-PU-10

FRONT
DRIVE SW
3E-7270

L33

H

3
E 2

520-WH-12

610-OR-16
619-GN-16
611-PU-16

L9

521-YL
522-WH

L

P
AWD LAMP
8L-9801
BASE
9D-8047

FRONT
WIPER SW
7T-9303

1 H

BK-16

101-OR-10

MM
H

E

MAIN
RELAY
7X-1379 H

H 2

121-YL
116-BR

K TT
200-BK
MM
START
RELAY
30-2266

200-BK-16
K

N/O

605-YL-16
606-GY-16
536-WH-16
538-BR-16
322-GY
128-PK
113-OR
419-YL
406-PU
405-GY

GG B
1
2
3
6
5
4

L9

604-OR
143-BR

L42

7
8
1
2
3
4
5
6
12
11
10
9

L E
521-YL
2
522-WH
1
DD Q
BLOWER SW
6P-3236

200-BK

P
K L1
504-YL
K P1
503-BR

143-BR

L42

200-BK-16
200-BK-16
604-OR
143-BR

L27

200-BK-16
552-WH

536-WH
538-BR

605-YL
606-GY

610-OR-16
619-GN-16
611-PU-16

503-BR-16
504-YL-16
505-BU-16
564-GY-16
119-PK-16
102-BU-16
500-BR-16
501-GN-16
502-OR-16
118-GY-16

200-BK
119-PK
576-PK
577-PU

102-BU

610-OR
614-PU

119-PK-16

536-WH-16
538-BR-16

W
TT H

L12

TERMINAL
BLOCK
8Y-5492

308-YL

308-YL
K

L33

L33

TRANSMISSION
NEUTRALIZER SW
9R-9868
U
U

TT L
576-PK
P
TT B
119-PK
K B1
564-GY
K H1
505-BU

119-PK

L6

BK-00

L15
L15
L28
L30
309-GY

603-PK

121-YL

308-YL
308-YL
308-YL

105-BR
307-OR

L36
K

K
RELAY
7X-1379

143-BR

L32

194-GN-10

112-PU-10

H
157-YL-16
TURN LAMPS
10A
H
123-WH
GAGES
10A
H
128-PK
BUCKETPOS/HORN
10A
H
XMSN NEUT/STOP LAMP/FRONT DRIVE
10A

10A
10A
10A
116-BR
113-OR
121-YL
L33

L37
101-RD-6
304-WH-10

200-BK-16

TT

L8

RED 2 DD
BLK 5 V
BLU 4 V
GRN 3 V
OR

ENGINE OIL
PRESS LAMP
8M-6176

COM

N/C

N/C

6 H

L29

605-YL-16

9

577-PU

1 E

REFRIGERANT SW
NOTE A
9D-6888
R
R
L8

L6

DOME
LAMP
4M-3601

A

1E

L

L29

606-GY-16

200-BK-16

H 5

RUNNING
LAMP SW
3E-7268

536-WH

LEFT TURN
IND LAMP
8M-6176

BRAKE SW
NOTE B
6T-5925

N/O
3
E 2

L16

L29

L41

606-GY-16

608-GN-16
200-BK-16

3 H
4

K

L34

102-BU-16
119-PK-16
504-YL-16
503-BR-16
505-BU-16
502-OR-16
501-GN-16
500-BR-16
118-GY-16
564-GY-16
L41

604-OR
618-YL-16
606-GY-16
200-BK-16

1 H

H 2

308-YL

L27

L41

618-YL-16
617-BR-16
618-YL-16
618-YL-16

618-YL-16

1

102-BU

6 L

L

HIGH BEAM GG
IND LAMP
8M-6176

REAR DUAL
WIPER SW
3E-5155
NOTE G

L
3
4 L

L11

L11

L21

L34
L40
L40

A

1 H

2 H

A

605-YL
606-GY
536-WH
538-BR
L11

611-PU-16
GG

L16

L

538-BR

606-GY

GG

L30

5 H

H
4
H 3

3
1 GG

DIMMER SW
4D-1836

L38

L29

1
2
3
4

C

308-YL

L20

LICENSE B
LAMP
618-YL-16
(LOWER)

614-PU

HAZARD SW
3E-7271

1

L40

LICENSE C
LAMP
618-YL-16
(UPPER)

C

REAR FLOOD
LAMP SW
3E-7270

L22

L38

K

1
2
3
4
NN B

6

START
AID SW
3E-7272
H

TRANSMISSION
NEUTRALIZER SW
9R-9868
U
U
143-BR
766-GN

610-OR

2

L19

119-PK-16

L15

F

LL H

HEAD/POSITION
TURN LAMP
7T-7103

L6

L37

200-BK-16
200-BK-16
200-BK-16
200-BK-16

200-BK-16
200-BK-16

119-PK-16

REAR
FLOOD
LAMP
9X-6853

BEACON SW
3E-7270

H

H

L39

536-WH-16
537-GN-16
161-PK-16
157-YL-16

FLASHER
7T-4848

H

REAR FLOOD
H
MONITOR LAMPS
H
BACKUP ALARM/BEACON

H

161-PK-16
105-BR
617-BR
618-YL

124-GN-10
119-PK-16
118-GY
L39

49
49A
31

+ BATTERY
OUT (LAMP)
GROUND

OPERATOR STATION

3
1

H 2

H 2

L37

L41

L41

H

15A
10A
10A
10A

FUSE HOLDER
9W-2035
NOTE F

H

HAZARD LAMPS
H
KEY
H
LEFT TAIL LAMP
H
RIGHT TAIL LAMP

L39

H

K
30A
15A
10A

101-RD-16

101-RD-10

101-RD-6
101-RD-10
101-RD-10

K

200-BK-16

L34
OPERATOR STATION

101-RD-16

E
H

A

2

606-GY

1

L 5

L

634-WH

194-GN-10
112-PU-10

101-RD-16
H
K
102-BU-16
15A
102-BU
H
RUNNING LAMP
BREAKER
3T-2662

BACKUP
ALARM
3E-6391
G
121-YL
321-BR
G

R

1 H

H 2

614-PU-16

TERMINAL
BLOCK
8Y-5492
H
K

447-PK
443-YL
441-OR

L35

L36

BLOWER MOTOR
K
REAR WIPER
K
FRONT WIPER

450-YL

L35
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16

B S C
K
H H

614-PU-16

614-PU
614-PU
614-PU

ST
ON
OFF

614-PU
614-PU

H

GRD
H
200-BK-16

H

308-YL

SEND

H
GRD

H

IGN

H

H

GRD

START SW
9G-7641

L35

IGN

H

614-PU

450-YL

YL
OR
GY
BK-16

LL H

RESISTOR
DIODE
8C-4110
8C-5444
H
J
H

123-WH

123-WH

123-WH

IGN

H SEND

SERVICE
METER
6T-7337

H

441-OR

H

LAMP
8M-6176

614-PU

H

H

COOLANT
TEMP GAGE
3E-8535

450-YL

200-BK-16

614-PU

LAMP
8M-6176

200-BK-16

GRD
H

LAMP
8M-6176

614-PU

H

SEND

VOLTMETER
3E-8533

443-YL

450-YL

H

CONV TEMP
GAGE
3E-8534

HAZARD
IND LAMP
8M-6176

L26
GG

L35

TURN
SIGNAL SW
3E-7268
L 2

L4

RD-00
BK-00

L42

605-YL

310-PU
311-WH
D

F

QQ

L12

L9

1
2

BK-18
BK-18

GY-16
YL-16
PU-16
BK-16
GN-16

TO
FRAME

102-BU-16
200-BK-16

L9

L36
L30

GG
4
3
1
5
2

L26

L28
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16

200-BK-16

123-WH

447-PK

123-WH

IGN

H

614-PU
200-BK-16

123-WH
200-BK-16
450-YL

H

-

+

LAMP
8M-6176

+

SIG

FUEL
GAGE
3E-8532

WASHER
9R-3468

BB
TO
FRAME

L14

102-BU-16

L28

537-GN-16
536-WH-16
161-PK-16
157-YL-16

GN
GY
BR
OR

L12

564-GY-16
503-BR-16
505-BU-16
504-YL-16

QQ
200-BK-16

L8

L26

WIPER
DISCONNECT SW
6T-5925

443-YL
441-OR
447-PK

H

STOP/TURN/
TAIL LAMP
92-2992

200-BK-16
102-BU-16

119-PK-16

119-PK-16

WH-16

T

LAMP
8M-6176

B

A

MOTOR

506-PU
OPERATOR STATION

143-BR
607-PK-14
608-GN

H MOTOR

564-GY-16

TO
PLATFORM
200-BK-16
A
A
1
504-YL-16
3
564-GY-16
4
503-BR-16
2
505-BU-16

L

TACHOMETER
3E-7391

H

C

RADIO

N/O

HEAD LAMP/
FRONT FLOOD
LAMP SW
3E-7269
NOTE C

-

A

N/C
119-PK-16

2
3

123-WH
123-WH
123-WH
123-WH
123-WH

D

FAN AS.
5D-2855

119-PK-16

608-GN
607-PK-16

200-BK-16
200-BK-16

603-PK-16
608-GN-16
607-PK-16
200-BK-16

REAR UPPER
WIPER MOTOR
6T-6529
L41
L41

COM 1

L41

L41

H

EE

A

200-BK-16
200-BK-16

200-BK-16

603-PK-16

E

OR-14
RD-14

MOTOR

BK-14

EE

OPERATOR STATION

C

H

200-BK-16

B

604-OR

L

W/ATCH HARNESS SS CONNECT
HARNESS C AND BEACON 9R-8250
AS SHOWN

Z

BK-6
Z

TO
PLATFORM
200-BK-16
200-BK-16

REAR LOWER
WIPER MOTOR
9X-4530

BEACON
FIXED 9R-8250
MAGNETIC 9X-8079

L30

419-YL
322-GY
538-BR-16
L25
128-PK
536-WH-16
143-BR
605-YL-16
L24
606-GY-16
604-OR
521-YL
L23
522-WH
113-OR
406-PU
L19
405-GY

SS
603-PK-16

576-PK
577-PU
A512-GN

200-BK-16
200-BK-16
200-BK-16
200-BK-16

QQ

506-PU

L17

603-PK-16

BEACON
9R-8250

INTERMITTENT ADJ
INTERMITTENT
LOW
HIGH
GROUND

GND H
MOTOR

QQ

200-BK-16
200-BK-16

L

C

419-YL
419-YL

WW

143-BR
766-GN

SS

200-BK
577-PU
576-PK
119-PK

E

200-BK-16

UU TT
4
3
2
1

BB

POS NEG BATTERY

E

OPERATOR STATION

603-PK-16
200-BK-16

UU
119-PK

RD-00
RD-00
BK-00
3T-5760

102-BU-16

B+

116-BR

SS

N/C
2
200-BK
3
N/O

AA

605-YL-16
617-BR-16
611-PU-16
200-BK-16
619-GN-16

L6

617-BR-16
604-OR
605-YL-16
200-BK-16

WIPER
DISCONNECT SW
COM 1
6T-5925

200-BK-16

PARK
BRAKE SW
6T-5925

OPERATOR STATION

310-PU

STOP/TURN/
TAIL LAMP
92-2992

L14

L14

BATTERY
3T-5760

1
2

1
604-OR
617-BR-16
2
3
605-YL-16
4
200-BK-16
NN B

1
2
3
4
5
6
7
8
9
10
11
12

F

YL
OR
GY
BK-16

RD-00

POS NEG

BK-00
BK-00

AA

611-PU-16
619-GN-16
605-YL-16
200-BK-16
617-BR-16

L13

521-YL
513-OR

L13

607-PK-16
200-BK-16

L7

C

608-GN-16
200-BK-16

1

BK-6

L13
C

REAR
FLOOD
LAMP
9X-6853

2

FRONT
FLOOD
LAMP
9W-1001

C

RD-00
RD-00

5

101-RD-6

6

L4

7

8

9

KF WIGGINTON 08APR92