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FMEA

Process

Type/Model/Fabrication/Load:
Beer making (based on Indian Pale Ale)

Item Code:
5% IPA
Revision State:

FMEA/Process Step:
Complete beer brewing process

Item Code:
Revision State:

Effects
S
C
Failure Mode Causes
Process Element: Sterilisation
Function: Sterilise all of the equipment and then rinse with clean water and allo
[5% Indian Pale 8
Equipment is [Instructions]
Ale Beer]
40
pints of beer is
not sterilised Ambiguous
scapped
methodolo[5% Indian Pale 9
Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale 7
Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer is too
gaseous (bad)

gy

[5% Indian Pale


Ale Beer]
Beer aroma is
poor (e.g.
vinegary)

weights and
volumes
not specified
(including
U.S. imperial)

[Instructions]
Metric /
imperial

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[Brewer]
Fails to sterilise
container
used to carry
water

[Brewer]
Does not wash
hands
beforehand
[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Steriliser]
insufficent
concentration / ratios

[Home]

Poor air quality


(micro
organisms
present)
[Brewer]
Washes out
sterilising fluid too early

[Water]
Domestic
supply quality
is contaminated
(micro
organisms
present)

[5% Indian Pale


Ale Beer]
Beer tastes of
detergent

Steriliser not [Brewer]


fully rinsed
Does not rinse
from
equip-

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

equipment

[5% Indian Pale


Ale Beer]

40 pints of beer
is scapped

ment properly

[Brewer]
Forgets to rinse
equipment properly

Process Element: Preparing the Wort


Characteristics: Place Malt & Hops container into warm water for a time of >= 5
[5% Indian Pale 6
Malt & Hops [Instructions]
Ale Beer]
Brewing process
not warmed Ambiguous
takes
methodololonger than
sufficiently
gy
required
[5% Indian Pale
Ale Beer]
Beer is watery

[5% Indian Pale


Ale Beer]
Alcohol content
is not as

per product
description

[Kettle]
Thermostat
failure
[Brewer]
Impatientience /
carelessness or
inexperience

Characteristics: Add boiling water to the fermentation bucket = 5 litres +1


[5% Indian Pale 6
Excessive
[Instructions]
Ale Beer]
boilBrewing process
ing water
Metric /
takes
imperial

longer than
required

added

weights and
volumes
not specified
(including
U.S. imperial)

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[5% Indian Pale 6
Ale Beer]
Brewing process
takes

Insufficient
boiling water

[Instructions]

longer than
required

added

weights and
volumes
not specified
(including

Metric /
imperial

U.S. imperial)

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[Brewer]
Impatientience /
carelessness or
inexperience

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale
Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell

[5% Indian Pale


Ale Beer]
Beer is too
gaseous (bad)

Water added [Brewer]


is not at boil- Impatientience /
careing point
lessness or
inexperience

[5% Indian Pale


Ale Beer]

[Brewer]

40 pints of beer
is scapped

Omits a stage

Characteristics: Add the ingredients to the


1.8kg Malt & Hops
Excessive
[5% Indian Pale 5
Ale Beer]
Beer is too
quantity of
gaseous
sug-

fermentation bucket = 1 kg beer enh

[5% Indian Pale


Ale Beer]
Beer tastes
yeasty

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Party goers are
inebriat-

ed to early in
the night

[Scales]
Batteries are
flat

ar

[Instructions]
Ambiguous
methodology

[Brewer]
Adds more
sugar than
required

[Instructions]

Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Brewer]
Incorrect type
of sugar
used (e.g.
brown sugar /
Muscovado)

[Scales]
Out of
calibration

[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]

Impatientience /
carelessness or
inexperience

[5% Indian Pale


Ale Beer]
Beer tastes
caramelly/
malty

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Beer is too
gaseous

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]

Incorrect
[Brewer]
ingredients added Incorrect type
of sugar
used (e.g.
brown sugar /
Muscovado)

[Instructions]
Insufficient
detail about
alternative
ingredients

6
Brewing process
takes
longer than
required

(does & don'ts)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]

Beer is not
ready for
Gavin's 40th
birthday party

[Brewer]
Impatientience /
carelessness or
inexperience

[Brewer]
Experimentatio
n with
process (Brewer
has a
'good' idea!)

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is watery

Insufficient

[Instructions]

quantity of

Ambiguous
methodology

Malt & Hops

[Brewer]
Fails to rinse
out Malt &
Hops container

[Brewer]
Impatientience /
carelessness or
inexperience

[5% Indian Pale


Ale Beer]
Beer is flat

[5% Indian Pale


Ale Beer]
Beer is watery

Insufficient

[Instructions]

quantity of
sug-

Ambiguous
methodolo-

ar

gy

[5% Indian Pale


Ale Beer]
Insufficient
alcoholic beverages for the
party goers

[Scales]
Batteries are
flat

[Brewer]
Incorrect type
of sugar
used (e.g.
brown sugar /
Muscovado)

[Scales]
Out of
calibration

[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
carelessness or
inexperience

[5% Indian Pale


Ale Beer]
Beer is not
ready for

Sugar
omitted

[Brewer]
Omits a stage

Gavin's 40th
birthday party

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy
[5% Indian Pale
Ale Beer]
Beer is not
ready for

Wort is
contamination

[Brewer]
Fails to cover
the wort

[Instructions]
Ambiguous
methodology

Gavin's 40th
birthday party
[5% Indian Pale
Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[Fermentation
Bucket &
lid]
Bacterial
contamination

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

present

[Malt & Hops]


Bacterial
contamination
present

[Scales]
Bacterial
contamination
present
[Brewer]
Does not wash
hands
beforehand
[Home]
Poor air quality
(micro
organisms
present)
[Sugar]

Bacterial
contamination
present

[Brewer]
Washes out
sterilising fluid too early

[Brewer]
Impatientience /
carelessness or
inexperience

[Spoon]
Bacterial
contamination
present
[Malt & Hops]
Poor quality
product /
batch

Function: Mix contents until ingredients are dissolved


[5% Indian Pale 6
Ingredients
[Brewer]
Ale Beer]
Beer is flat
mixing not
Impatientience /
care[5% Indian Pale 6
Ale Beer]
Brewing process
takes
longer than
required
[5% Indian Pale
Ale Beer]
Beer is watery

mixed to a
soluble state

lessness or
inexperience

[Spoon]
Insufficient
length

[Brewer]
Omits a stage

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.

Wort is
contamination

[Brewer]
Does not wash
hands
beforehand

vinegary)
[5% Indian Pale
Ale Beer]
Beer is
cloudy/hazy

[Instructions]
Ambiguous
methodolo-

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]

gy

[Home]
Poor air quality
(micro

40 pints of beer
is scapped

organisms
present)
[Spoon]

Bacterial
contamination
present
Characteristics: Fill the fermentation bucket to the correct volume = 40 pints
Insufficient
[Brewer]
[5% Indian Pale 6
Ale Beer]
water added Experimentatio
Insufficient
alcoholic bevn with
erages for the
process (Brewer
party goers
has a
[5% Indian Pale
Ale Beer]
Beer is too
gaseous

[5% Indian Pale


Ale Beer]

'good' idea!)

6
Party goers are
inebriated to early in
the night
[5% Indian Pale
Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Beer tastes
caramelly/
malty

[Fermentation
Bucket &
lid]
Volume
measurements
are illegible
[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
carelessness or
inexperience

[Fermentation
Bucket &
lid]
Insufficient
capacity

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy
[5% Indian Pale
Ale Beer]
Beer is not
ready for

[Instructions]
Ambiguous
methodology

[Brewer]
Fails to sterilise
container

Gavin's 40th
birthday party
[5% Indian Pale
Ale Beer]

Wort is
contamination

used to carry
water
9

9
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)
[5% Indian Pale
Ale Beer]
40 pints of beer
is scapped

[Brewer]
Does not wash
hands

beforehand
[Home]

Poor air quality


(micro
organisms
present)
[Water]
Domestic
supply quality
is contaminated
(micro
organisms
present)

[Brewer]
Impatientience /
carelessness or
inexperience

Function: Cover fermentation bucket and insert airlock whilst temperature settl
[5% Indian Pale 7
Wort is
[Fermentation
Ale Beer]
contamiBucket &
Beer taste has a
nation
lid]
bitterness
to it
Bacterial
contamination
[5% Indian Pale
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale
Ale Beer]
Beer is
cloudy/hazy

present

[Airlock]

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

contaminated

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell

[Brewer]

[5% Indian Pale


Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

Airlock or fluid
content is

Impatientience /
carelessness or
inexperience

[Fermentation
Bucket &
lid]
Plastic fatigue
(cracks /
orange peel)
[Brewer]
Omits a stage

[Thermometer]
Bacterial
contamination
present

Process Element: Add yeast


Characteristics: Mix the yeast into the wort at a specified temperature = 22 Cen
[5% Indian Pale 8
Yeast
[Brewer]
Ale Beer]
omitted
Beer is not
Impatientience /
ready for
careGavin's 40th
lessness or
birthday party
inexperience
[5% Indian Pale 6
Ale Beer]
Brewing process
takes
longer than
required

[Brewer]
Omits a stage

[5% Indian Pale


Ale Beer]
Beer is watery

[5% Indian Pale


Ale Beer]
Beer is flat

Yeast added

[Instructions]

when wort is Ambiguous


methodolotoo hot

gy

[5% Indian Pale 6


Ale Beer]
Brewing process
takes
longer than
required
[5% Indian Pale
Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[Instructions]
Metric /
imperial
weights and
volumes

[5% Indian Pale 8


Ale Beer]
Airlock does not
bubble
during the
fermentation

not specified
(including
U.S. imperial)

[5% Indian Pale


Ale Beer]
yeast is killed

[Brewer]
Impatientience /
carelessness or
inexperience

[Thermometer]
Out of
calibration
[5% Indian Pale
Ale Beer]
Brewing process
takes
longer than
required

Yeat not

[Instructions]

mixed to a
soluble state

Ambiguous
methodology

[Brewer]
Omits a stage

[Brewer]
Impatientience /
care-

lessness or
inexperience

[5% Indian Pale


Ale Beer]

Yeast added

[Brewer]

Brewing process
takes
longer than
required

when wort is Impatientience /


caretoo cold
lessness or
inexperience

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy

Wort is
contamination

[Spoon]
Bacterial
contamination
present

[Home]
Poor air quality
(micro

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

organisms
present)

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[Thermometer]

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

Bacterial
contamination
present
9

[Brewer]
Does not wash
hands

beforehand
Function: Cover fermentation bucket and insert airlock
[5% Indian Pale 7
Airlock is not [Brewer]
Ale Beer]
Beer taste has a
inserted into Impatientience /
bitterness
lid
careto it
lessness or
inexperience
[5% Indian Pale
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale
Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Beer is not
ready for

Gavin's 40th
birthday party
[5% Indian Pale
Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[Brewer]
Omits a stage

[5% Indian Pale 8


Ale Beer]
Airlock does not
bubble
during the
fermentation
[5% Indian Pale 7
Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy

Beer is
contaminated

[Airlock]
Airlock or fluid
content is
contaminated

[Fermentation
Bucket &
lid]
Bacterial
contamination

[5% Indian Pale


Ale Beer]
Beer is not
ready for

present

Gavin's 40th
birthday party
[5% Indian Pale
Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]

[Brewer]
Does not wash
hands
beforehand

Lid is not
fully
sealed /

Airlock does not


bubble
during the
fermentation

Impatientience /
carepushed home lessness or
inexperience

Process Element: Primary Fermentation


Characteristics: Beer is allowed to ferment
[5% Indian Pale 7
Beer is
Ale Beer]
contaminated
Beer taste has a
bitterness
to it
[5% Indian Pale
Ale Beer]

[Brewer]

for = 6 days 2
[Fermentation
Bucket &
lid]
Plastic fatigue
(cracks /
orange peel)

9
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale
Ale Beer]
Beer is
cloudy/hazy

[Airlock]
Airlock or fluid
content is

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
Insufficient
alcoholic beverages for the
party goers

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

contaminated

Beer leakage [Fermentation


Bucket &
lid]
Plastic fatigue
(cracks /
orange peel)

[Home]
Shelf strength
in airing
cupboard is
inadequate

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

Fermentation [Brewer]
does not
occur (no
bub-

Uses only
boiling water
when preparing
the wort

bles exit airlock)

[Water]
Domestic
supply quality
is contaminated
(micro
organisms
present)

[Water]
Domestic
supply quality
is contaminated
(chlorine content)

[Home]
Ambient
temperature is

too low /
incorrect proximity to heat
source

[Home]
Ambient
temperature is
too high /
incorrect proximity to heat
source

[Yeast]
Past best
before date

[5% Indian Pale


Ale Beer]

Fermentation [Instructions]

6
Alcohol content
is not as
per product
description

process
stopped too

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Beer tastes
caramelly/
malty
[5% Indian Pale
Ale Beer]
Beer tastes
yeasty

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Beer is too
gaseous

Ambiguous
methodology

early

[Brewer]
Impatientience /
carelessness or
inexperience

Characteristics: Beer is allowed to ferment in constistent temperature of = 20-2


[5% Indian Pale 6
Temperature [Home]
Ale Beer]
Beer is flat
fluctuations Location is
close to
[5% Indian Pale
Ale Beer]
Beer is too
sweet

draughts / UV
light source

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 6
Ale Beer]
Alcohol content
is not as
per product
description
[5% Indian Pale
Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
yeast is killed
[5% Indian Pale
Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
yeast is killed

[Instructions]
Ambiguous
methodolo-

gy

Temperature [Home]
is
too high
Ambient
temperature is
too high /
incorrect proximity to heat
source

[Instructions]
Ambiguous
methodology

[5% Indian Pale 6


Ale Beer]
Brewing process
takes
longer than
required
[5% Indian Pale
Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

Temperature [Home]
is
too low
Ambient
temperature is
too low /
incorrect proximity to heat
source

[5% Indian Pale 8


Ale Beer]
Airlock does not
bubble
during the
fermentation

[Instructions]
Ambiguous
methodology

Process Element: Keg Fermentation


Function: Syphon the fermenting beer into a keg avoiding the sediment

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy

Beer is
contaminated

[Syphon]
Bacterial
contamination
present

[Home]
Poor air quality
(micro

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

organisms
present)

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[Brewer]

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

Does not wash


hands
beforehand
9

[Keg]
Plastic fatigue
(cracks /
orange peel)
[Keg]
Bacterial
contamination
present

[5% Indian Pale


Ale Beer]

Beer spillage [Brewer]

Beer spillage

Insufficient
alcoholic beverages for the
party goers
[5% Indian Pale
Ale Beer]
40 pints of beer
is scapped

Impatientience /
carelessness or
inexperience
8

[Syphon]
Insufficient
length

[Syphon]
Multi-section
product
[Keg]
Insufficient
capacity

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale 4


Ale Beer]
Party goers have
'wind'

Excess sedi-

[Brewer]

ment
decanted

Impatientience /
carelessness or
inexperience

the next day

[Instructions]
Ambiguous
methodology

Characteristics: Add additional ingredients


[5% Indian Pale 7
Beer is
Ale Beer]
contamiBeer taste has a
nated
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy

= 150 g 30g
[Keg]

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

present

[5% Indian Pale


Ale Beer]
Beer makes the
party

[Sugar]

Bacterial
contamination
present

[Scales]
Bacterial
contamination

Bacterial
contamination

goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)
[5% Indian Pale
Ale Beer]
40 pints of beer
is scapped

present
9

[Spoon]
Bacterial
contamination
present
[Brewer]
Does not wash
hands
[5% Indian Pale
Ale Beer]
Beer is too
gaseous

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Party goers are
inebriated to early in
the night

Excessive

beforehand
[Instructions]

quantity of
sug-

Metric /
imperial

ar

weights and
volumes
not specified
(including
U.S. imperial)

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale 6


Ale Beer]
Brewing process
takes
longer than
required

[Brewer]
Impatientience /
carelessness or
inexperience

[Brewer]
Adds more
sugar than
required

[Instructions]
Ambiguous
methodology

[Scales]
Out of
calibration

[Scales]

Batteries are
flat

[5% Indian Pale


Ale Beer]
Beer is too
gaseous

Incorrect
[Brewer]
ingredients added Incorrect type
of sugar

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

used (e.g.
brown sugar /
Muscovado)

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Beer tastes
caramelly/
malty
[5% Indian Pale
Ale Beer]
Party goers are
inebriated to early in
the night

[5% Indian Pale


Ale Beer]
Beer is flat

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is watery

Insufficient

[Brewer]

quantity of
sug-

Experimentatio
n with

ar

process (Brewer
has a
'good' idea!)

[Brewer]
Omits a stage

[Instructions]
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)

[Brewer]
Impatientience /
carelessness or
inexperience

[Instructions]
Insufficient
detail about
alternative
ingredients
(does & don'ts)

[Instructions]
Ambiguous
methodology

[5% Indian Pale


Ale Beer]
Beer is flat

[5% Indian Pale


Ale Beer]
Beer is watery

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

Sugar
omitted

[Brewer]
Impatientience /
carelessness or
inexperience

Characteristics: Beer is allowed to ferment for = 7 days +6


[5% Indian Pale 7
Beer is
[Keg]
Ale Beer]
contami-

7
Beer taste has a
bitterness
to it
[5% Indian Pale 9
Ale Beer]
Beer aroma is
poor (e.g.
vinegary)
[5% Indian Pale 7
Ale Beer]
Beer is
cloudy/hazy
[5% Indian Pale
Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]
Beer makes the
party
goers unwell
[5% Indian Pale
Ale Beer]
Beer is too
gaseous (bad)

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
Insufficient
alcoholic beverages for the
party goers

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

nated

Bacterial
contamination
present

Beer leakage [Keg]


Plastic fatigue
(cracks /
orange peel)

[Keg]
Insufficient
capacity

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is too
sweet

[5% Indian Pale


Ale Beer]
Beer tastes
yeasty

Fermentation [Brewer]
process

Impatientience /
care-

stopped too

lessness or
inexperience

early

[5% Indian Pale 4


Ale Beer]
Party goers have
'wind'
the next day
[Instructions]
Ambiguous
methodology

[Brewer]
Experimentatio
n with

process (Brewer
has a
'good' idea!)

[Yeast]
Insufficient
resistance to
high alcohol
content

Characteristics: Beer is allowed to ferment


[5% Indian Pale 7
Temperature
Ale Beer]
is
Beer is
too low
cloudy/hazy
[5% Indian Pale
Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
Beer is too
sweet

in constistent temperature of = 20-2


[Home]
Ambient
temperature is
too low /
incorrect proximity to heat
source

[5% Indian Pale


Ale Beer]
Beer tastes
yeasty

[5% Indian Pale 4


Ale Beer]
Party goers have
'wind'
the next day
[5% Indian Pale 4
Ale Beer]
Beer is too
sweet
[5% Indian Pale
Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
Beer is
cloudy/hazy

[5% Indian Pale


Ale Beer]

yeast is killed

Temperature [Instructions]
is
too high
Metric /
imperial
weights and
volumes
not specified
(including
U.S. imperial)

[Home]
Ambient
temperature is
too high /
incorrect proximity to heat
source

[Instructions]
Ambiguous
methodology

[5% Indian Pale


Ale Beer]
Beer is flat

[5% Indian Pale


Ale Beer]
Beer is too
sweet

Temperature [Brewer]
fluctuations

Impatientience /
carelessness or
inexperience

[5% Indian Pale 7


Ale Beer]
Beer taste has a
bitterness
to it
[5% Indian Pale
Ale Beer]
Alcohol content
is not as
per product
description

[5% Indian Pale


Ale Beer]
40 pints of beer
is scapped

[5% Indian Pale


Ale Beer]
Beer is not
ready for
Gavin's 40th
birthday party

[5% Indian Pale


Ale Beer]

[Home]

8
yeast is killed

Excessive
variations in
the ambient
temperature

[Instructions]
Ambiguous
methodology

FMEA
Process

Responsible:
Company:
Responsible:
Company:
Preventive Action

O Detection Action

RPN

2 Instructions are

54

36

se with clean water and allow to dry


Initial State: 13/03/2013

Use of good quality brew kit


ingredients

read thoroughly

Shop owner / supplier

before commencing brewing

advice

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Directions are read


and re-read at
each stage of the

Shop owner / supplier

36

brewing process

advice

Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

Instructions clearly express

3 none

10 270

Common sense / hygiene


Initial State: 13/03/2013

3 none

10 270

Use of good quality brew kit

2 Instructions are

that all equipment needs to


be sterilised
Initial State: 13/03/2013

ingredients

Shop owner / supplier


advice
Initial State: 13/03/2013
Quantity is specified in the
instructions
Instructions specify imperial
and metric weights and volumes
Initial State: 13/03/2013

90

108

read thoroughly
before commencing brewing

3 Sterilising solution
has a strong smell

Initial State: 13/03/2013

Controlled environment

3 none

10 270

Initial State: 13/03/2013

Instructions clearly express


that all equipment needs to
be sterilised
Initial State: 13/03/2013
Water quality is assured by

3 Sterilising solution
has a strong smell

2 none

54

10 180

water board

Revision State: 20/03/2013


2 Beer clarity and
smell are checked
during the seconadary fermentation stage

8 {144
}

Instructions clearly express

3 Sterilising solution

48

that all equipment needs to

has a strong smell

32

Initial State: 13/03/2013

be sterilised
Initial State: 13/03/2013
Instructions clearly express

2 Sterilising solution

that all equipment needs to


be sterilised
Past experiences with simi-

has a strong smell

lar brew kits that are being


drank with gusto!

arm water for a time of >= 5 mins +5


Initial State: 13/03/2013

Use of good quality brew kit


ingredients
Shop owner / supplier

2 Instructions are

42

14

read thoroughly
before commencing brewing

advice
Initial State: 13/03/2013
TPM on all devices

2 Visual inspection

Initial State: 13/03/2013


Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

on bucket = 5 litres +1
Initial State: 13/03/2013

3 Regular referal to
the instructions

5 {105
}

Use of good quality brew kit

2 Directions are read

ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

each stage of the


brewing process

24

Products recently purchased (JIT)


Initial State: 13/03/2013

1 Visual inspection

12

Use of good quality brew kit

2 Directions are read

24

12

ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

each stage of the


brewing process

Products recently purchased (JIT)


Initial State: 13/03/2013
Past experiences with similar brew kits that are being

1 Visual inspection

3 none

10 180

3 none

10 180

drank with gusto!


Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {90}

the instructions
Initial State: 13/03/2013

Past experiences with simi-

3 none

10 270

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to
the instructions

5 {135
}

Initial State: 13/03/2013


Past experiences with simi-

3 subsequent stages

189

28

42

35

lar brew kits that are being


drank with gusto!

will be affected
(detection post
process)
ation bucket = 1 kg beer enhancer (sugar)
Initial State: 13/03/2013

Alternative scales available

4 Scales clearly display a battery level symbol

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Instructions are
read thoroughly
before commenc-

Shop owner / supplier

ing brewing

advice
Initial State: 13/03/2013

Ingredients and quantities


are specified in the instructions
Initial State: 13/03/2013

5 Electronic scales
within accurate to
0.25g

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

Shop owner / supplier


advice
Initial State: 13/03/2013
Ingredients and quantities

2 Instructions are

14

63

28

before commencing brewing

2 Sugar packaging
is clearly labelled

tions
Past experiences with similar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices

3 1 standard bag of

Use of good quality brew kit

70

read thoroughly

are specified in the instruc-

Digital scales used


Initial State: 13/03/2013

white cane sugar


should weigh
approx. 1kg (Gold
sample)

2 Directions are read

ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013

each stage of the


brewing process

Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013

Ingredients and quantities


are specified in the instruc-

2 Sugar packaging

16

80

is clearly labelled

tions
Past experiences with similar brew kits that are being
drank with gusto!
Shop owner / supplier
advice

Initial State: 13/03/2013

Use of good quality brew kit

2 Instructions are

2
ingredients

80

read thoroughly
before commenc-

Shop owner / supplier

ing brewing

advice

Initial State: 13/03/2013


Past experiences with simi-

3 none

10 240

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {120
}

the instructions
Initial State: 13/03/2013
Past experiences with simi-

5 none

10 400

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity
checks - small
glass poured
before 6 days into
final fermentation

6 {240
}

process
Initial State: 13/03/2013

Use of good quality brew kit


ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013

2 Instructions are

42

28

read thoroughly
before commencing brewing

Instructions include special

2 Visual inspection

care points
Initial State: 13/03/2013
Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Instructions are
read thoroughly

42

Shop owner / supplier

42

28

14

63

28

before commencing brewing

advice
Initial State: 13/03/2013
Alternative scales available

4 Scales clearly display a battery level symbol

Initial State: 13/03/2013


Ingredients and quantities

2 Sugar packaging

are specified in the instruc-

is clearly labelled

tions
Past experiences with similar brew kits that are being
drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices

3 1 standard bag of

Digital scales used


Initial State: 13/03/2013

Use of good quality brew kit

white cane sugar


should weigh
approx. 1kg (Gold
sample)

2 Directions are read

ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units

each stage of the


brewing process

Initial State: 13/03/2013


Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013

Past experiences with similar brew kits that are being


drank with gusto!

3 subsequent stages

168

will be affected
(detection post
process)

Initial State: 13/03/2013

Common sense / hygiene

3 none

10 270

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Instructions are
read thoroughly

54

54

before commencShop owner / supplier

ing brewing

advice

Initial State: 13/03/2013

Instructions include special

2 none

10 180

2 none

10 180

Instructions include special


care points
Initial State: 13/03/2013

2 none

10 180

Common sense / hygiene


Initial State: 13/03/2013

3 none

10 270

Controlled environment

3 none

10 270

care points

Initial State: 13/03/2013


Shop owner / supplier
advice
Use of good quality brew kit
ingredients
Basic hygiene practice
Mixed with boiling water to
ensure sterility
Initial State: 13/03/2013

Initial State: 13/03/2013

Shop owner / supplier

2 none

10 180

advice
Use of good quality brew kit
ingredients
Mixed with boiling water to
ensure sterility
Basic hygiene practice
Initial State: 13/03/2013

Instructions clearly express


that all equipment needs to
be sterilised
Initial State: 13/03/2013
Past experiences with simi-

3 Sterilising solution
has a strong smell

3 none

54

10 270

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {135
}

the instructions
Initial State: 13/03/2013

Instructions include special


care points
Initial State: 13/03/2013
Shop owner / supplier
advice
Use of good quality brew kit
ingredients
Past experiences with simi-

2 none

10 180

2 none

10 180

lar brew kits that are being


drank with gusto!

ed
Initial State: 13/03/2013

Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013
Shop owner / supplier
advice
Initial State: 13/03/2013
Past experiences with similar brew kits that are being
drank with gusto!

1 Cannot complete

147

and move on to
next operation
3 subsequent stages
will be affected
(detection post
process)

Initial State: 13/03/2013

Common sense / hygiene

3 none

10 270

Common sense / hygiene

3 none

10 270

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Instructions are

54

read thoroughly
before commenc-

Shop owner / supplier

ing brewing

advice

Initial State: 13/03/2013

Controlled environment

3 none

10 270

Instructions include special


care points
correct volume = 40 pints
Initial State: 13/03/2013

2 none

10 180

Past experiences with simi-

5 none

10 300

Initial State: 13/03/2013

lar brew kits that are being


drank with gusto!
Instructions supplied with

each brewing kit & can be


downbloaded from the
internet
Revision State: 20/03/2013

5 Smell & clarity

6 {180
}

checks - small
glass poured
before 6 days into
final fermentation
process
Initial State: 13/03/2013

Products recently purchased (JIT)


Initial State: 13/03/2013

1 Visual inspection

12

Use of good quality brew kit

2 Directions are read

24

ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi-

each stage of the


brewing process

lar brew kits that are being

3 none

10 180

3 none

10 180

drank with gusto!


Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {90}

the instructions
Initial State: 13/03/2013
Past experiences with similar brew kits that are being

2 Visual inspection

12

2 Instructions are

54

drank with gusto!


Shop owner / supplier
advice
Initial State: 13/03/2013

Use of good quality brew kit


ingredients

read thoroughly

Shop owner / supplier

before commencing brewing

advice
Initial State: 13/03/2013

Instructions clearly express

3 none

10 270

3 none

10 270

3 none

10 270

Controlled environment

3 none

10 270

Initial State: 13/03/2013


Water quality is assured by

2 none

10 180

that all equipment needs to


be sterilised
Initial State: 13/03/2013

Common sense / hygiene


Initial State: 13/03/2013

water board

Revision State: 20/03/2013


2 Beer clarity and
smell are checked
during the seconadary fermentation stage
Initial State: 13/03/2013
Past experiences with similar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 none

8 {144
}

10 270

3 Regular referal to

5 {135
}

the instructions

ock whilst temperature settles


Initial State: 13/03/2013

Instructions include special

2 none

10 180

care points

Initial State: 13/03/2013

Instructions include special

2 Visual inspection

90

care points

Initial State: 13/03/2013

Past experiences with similar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be

downbloaded from the

3 none

10 270

internet
Revision State: 20/03/2013
3 Regular referal to

5 {135
}

the instructions
Initial State: 13/03/2013

Products recently purchased (JIT)


Initial State: 13/03/2013
Past experiences with similar brew kits that are being
drank with gusto!

1 Visual inspection

45

3 subsequent stages
will be affected
(detection post
process)

189

Initial State: 13/03/2013

Instructions include special


care points

2 none

10 180

cified temperature = 22 Centigrade 5C


Initial State: 13/03/2013

Past experiences with similar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet

3 none

10 240

Revision State: 20/03/2013


3 Regular referal to

5 {120
}

the instructions
Initial State: 13/03/2013
Past experiences with similar brew kits that are being
drank with gusto!

3 subsequent stages
will be affected
(detection post
process)

168

2 Instructions are

48

32

Initial State: 13/03/2013

Use of good quality brew kit


ingredients
Shop owner / supplier

read thoroughly
before commencing brewing

advice

Initial State: 13/03/2013

Use of good quality brew kit

2 Directions are read

ingredients

and re-read at

Shop owner / supplier

each stage of the

advice

brewing process

Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi-

3 none

10 240

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {120
}

the instructions
Initial State: 13/03/2013
Mechanical thermometer

2 Visual inspection

48

2 Instructions are

36

126

used
Initial State: 13/03/2013
Use of good quality brew kit
ingredients

Shop owner / supplier


advice
Initial State: 13/03/2013
Past experiences with similar brew kits that are being
drank with gusto!
Initial State: 13/03/2013
Past experiences with simi-

read thoroughly
before commencing brewing

3 subsequent stages
will be affected
(detection post
process)
3 none

10 180

3 none

10 180

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {90}

the instructions
Initial State: 13/03/2013
Past experiences with simi-

3 none

10 180

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {90}

the instructions
Initial State: 13/03/2013

Instructions include special


care points

Initial State: 13/03/2013

2 none

10 180

Controlled environment

3 none

10 270

2 none

10 180

3 none

10 270

3 none

10 270

Initial State: 13/03/2013

Instructions include special


care points
Initial State: 13/03/2013

Common sense / hygiene

ock
Initial State: 13/03/2013

Past experiences with similar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

Revision State: 20/03/2013

3 Regular referal to

5 {135
}

the instructions

Initial State: 13/03/2013

Past experiences with simi-

3 subsequent stages

lar brew kits that are being

will be affected

drank with gusto!

(detection post

189

90

process)
Initial State: 13/03/2013

Instructions include special

2 Visual inspection

care points

Initial State: 13/03/2013

Instructions include special


care points

2 none

10 180

2 none

10 180

3 none

10 270

3 none

10 240

Initial State: 13/03/2013

Common sense / hygiene

Initial State: 13/03/2013


Past experiences with similar brew kits that are being
drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {120
}

the instructions

ays 2
Initial State: 13/03/2013

Products recently pur-

1 Visual inspection

45

1 Visual inspection

45

2 Visual inspection

90

1 Visual inspection

40

1 none

chased (JIT)

Initial State: 13/03/2013

Instructions include special


care points

Initial State: 13/03/2013

Products recently purchased (JIT)

Initial State: 13/03/2013

Office floor used instead

Initial State: 13/03/2013

Cost and time limitations

1 Primary fermenta-

56

tion will be imped-

ed / airlock does
not bubble
Initial State: 13/03/2013
Water quality is assured by

2 none

10 160

water board

Revision State: 20/03/2013


2 Beer clarity and
smell are checked
during the seconadary fermentation stage

8 {128
}

2 Water Chlorination
can be smelt from
the tap (US
tap=faucet)

32

2 Climate supervisor

48

Initial State: 13/03/2013

Water quality is assured by


water board

Initial State: 13/03/2013


Home is in a temperate cli-

2
mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being


drank with gusto!

tic water supply (discovered when


teenage son want
to shower)

Home is in the UK, which is


unlikely to lead to excessively high temperatures
Initial State: 13/03/2013
Home is in a temperate cli2 Climate supervisor
mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being


drank with gusto!

tic water supply (discovered when


teenage son want
to shower)

Warm floor space in office


has been assigned (location where the cat usually
sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit

2 none

48

48

10 160

ingredients
Past experiences with similar brew kits that are being
drank with gusto!
Revision State: 20/03/2013
2 Visual inspection
Audible sounds of
bubbles exiting the
airlock expected
within 24 hours
Initial State: 13/03/2013

32

Initial State: 13/03/2013

Use of good quality brew kit

2 Instructions are

ingredients

read thoroughly

Shop owner / supplier

before commencing brewing

42

advice

Initial State: 13/03/2013

Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions

stent temperature of = 20-25C


Initial State: 13/03/2013

Home is double glazed

1 Climate supervisor
(wife)

24

24

2 Instructions are

48

48

Controlled environment

fermentation bucket is covered

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

read thoroughly
before commenc-

Shop owner / supplier

ing brewing

advice
Initial State: 13/03/2013

Home is in a temperate cli-

2 Climate supervisor

mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being


drank with gusto!

tic water supply (discovered when


teenage son want
to shower)

Warm floor space in office


has been assigned (loca-

tion where the cat usually


sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit
ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013

Home is in a temperate cli-

2 Instructions are

48

48

48

read thoroughly
before commencing brewing

2 Climate supervisor

mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being

tic water supply (dis-

drank with gusto!

covered when
teenage son want
to shower)

Home is in the UK, which is


unlikely to lead to excessively high temperatures
Initial State: 13/03/2013
Use of good quality brew kit 2 Instructions are
ingredients
Shop owner / supplier
advice

oiding the sediment

read thoroughly
before commencing brewing

Initial State: 13/03/2013

Instructions include special

2 none

10 180

3 none

10 270

3 none

10 270

care points

Initial State: 13/03/2013

Controlled environment

Initial State: 13/03/2013

Common sense / hygiene

Initial State: 13/03/2013

Products recently purchased (JIT)


Initial State: 13/03/2013

1 Visual inspection

Instructions include special


care points
Initial State: 13/03/2013

2 none

45

10 180

Initial State: 13/03/2013

Past experiences with simi-

3 none

10 240

lar brew kits that are being

drank with gusto!


Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {120
}

the instructions
Initial State: 13/03/2013
Shop owner / supplier
advice

1 Cannot complete

and move on to
next operation

Initial State: 13/03/2013


Compression fit at joint

3 Visual inspection

48

Initial State: 13/03/2013


Past experiences with simi-

2 Visual inspection

16

lar brew kits that are being


drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with similar brew kits that are being

3 none

10 210

3 none

10 210

drank with gusto!


Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013
Use of good quality brew kit

2 Instructions are

ingredients

read thoroughly
before commenc-

Shop owner / supplier


advice

ing brewing

42

30g
Initial State: 13/03/2013

Instructions include special

2 none

10 180

2 none

10 180

care points

Initial State: 13/03/2013

Instructions include special


care points

Initial State: 13/03/2013

Initial State: 13/03/2013

Shop owner / supplier

2 none

10 180

Instructions include special


care points
Initial State: 13/03/2013

2 none

10 180

Common sense / hygiene


Initial State: 13/03/2013

3 none

10 270

Use of good quality brew kit

2 Directions are read

advice
Use of good quality brew kit
ingredients

Mixed with boiling water to


ensure sterility
Basic hygiene practice
Initial State: 13/03/2013

ingredients

and re-read at
each stage of the

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units

brewing process

28

Initial State: 13/03/2013

Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to

5 {105
}

the instructions
Initial State: 13/03/2013

Ingredients and quantities


are specified in the instructions
Initial State: 13/03/2013
Use of good quality brew kit
ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013
TPM on all devices

Digital scales used


Initial State: 13/03/2013

5 Electronic scales
within accurate to
0.25g

35

2 Instructions are

42

63

read thoroughly
before commencing brewing

3 1 standard bag of
white cane sugar
should weigh
approx. 1kg (Gold
sample)

Alternative scales available

4 Scales clearly dis-

28

12

play a battery level symbol


Initial State: 13/03/2013

Ingredients and quantities


are specified in the instruc-

2 Sugar packaging
is clearly labelled

tions
Past experiences with similar brew kits that are being
drank with gusto!
Shop owner / supplier
advice

Initial State: 13/03/2013

Past experiences with similar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be

5 none

10 350

downbloaded from the


internet
Revision State: 20/03/2013

Initial State: 13/03/2013


Past experiences with similar brew kits that are being
drank with gusto!

5 Smell & clarity


checks - small
glass poured
before 6 days into
final fermentation
process

6 {210
}

3 subsequent stages
will be affected
(detection post
process)

147

2 Directions are read

28

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

and re-read at

Shop owner / supplier


advice
Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Past experiences with simi-

each stage of the


brewing process

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to
the instructions

5 {105
}

5 {105
}

2 Instructions are

70

42

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

Shop owner / supplier


advice
Initial State: 13/03/2013
Use of good quality brew kit
ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with simi-

read thoroughly
before commencing brewing

2 Instructions are
read thoroughly
before commencing brewing

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
3 Regular referal to
the instructions

ays +6
Initial State: 13/03/2013

5 {105
}

Initial State: 13/03/2013

Instructions include special

2 none

10 180

care points

Initial State: 13/03/2013

Products recently purchased (JIT)

1 Visual inspection

40

Initial State: 13/03/2013


Past experiences with simi-

2 Visual inspection

16

lar brew kits that are being


drank with gusto!
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with simi-

3 none

10 210

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to

5 {105
}

the instructions

Initial State: 13/03/2013


Use of good quality brew kit
ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013
Past experiences with simi-

2 Instructions are

42

read thoroughly
before commencing brewing

5 none

10 350

5 none

10 350

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013
5 Smell & clarity
checks - small
glass poured
before 6 days into
final fermentation
process
Initial State: 13/03/2013
Shop owner / supplier

3 none

6 {210
}

10 210

advice

Use of good quality brew kit


ingredients
Past experiences with similar brew kits that are being
drank with gusto!
stent temperature of = 20-25C
Initial State: 13/03/2013

Home is in a temperate cli-

2 Climate supervisor

mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being

tic water supply (dis-

drank with gusto!

covered when

42

Home is in the UK, which is

teenage son want

unlikely to lead to excessive-

to shower)

ly high temperatures

Initial State: 13/03/2013

Use of good quality brew kit


ingredients

2 Directions are read

32

48

and re-read at
each stage of the

Shop owner / supplier

brewing process

advice

Measuring devices at
Gavin's home display both
imperial & metric units
Initial State: 13/03/2013
Home is in a temperate cli-

2 Climate supervisor

mate and centrally heated

(wife)

Past experiences with simi-

Lack of hot domes-

lar brew kits that are being


drank with gusto!

tic water supply (discovered when


teenage son want
to shower)

Warm floor space in office


has been assigned (location where the cat usually

sleeps!)
Initial State: 13/03/2013
Use of good quality brew kit
ingredients
Shop owner / supplier
advice
Initial State: 13/03/2013

Past experiences with simi-

2 Instructions are

48

read thoroughly
before commencing brewing

3 none

10 240

lar brew kits that are being


drank with gusto!
Instructions supplied with
each brewing kit & can be
downbloaded from the
internet
Revision State: 20/03/2013

3 Regular referal to
the instructions

Initial State: 13/03/2013

5 {120
}

Home is in a temperate climate and centrally heated

2 Climate supervisor

48

48

(wife)
Lack of hot domestic water supply (discovered when
teenage son want
to shower)

Initial State: 13/03/2013


Use of good quality brew kit
ingredients
Shop owner / supplier
advice

2 Instructions are
read thoroughly
before commencing brewing

Number:1.1
Page:

Created:13/03/2013

Created:13/03/2013
Modified:13/03/2013
R/D

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/22/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/27/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/27/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/22/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/22/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
3/15/2013
completed

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/27/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013

in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer
4/3/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

3/27/2013
in revision

Robbins, Gavin, Penkridge, FMEA


Facilitator / Trainer

4/3/2013
in revision