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TABLE OF CONTENTS

1. GENERAL
2. INVESTIGATION AND EVALUATION OF DAMAGED CONCRETE
SURFACES
3. CONCRETE REMOVAL
3.1 Impacting method (for honeycombed and exposed rebar)
3.2 Grinding (for abrupt or gradual irregular surfaces)
3.3 Cutting
3. SURFACE PREPARATION
4. REPAIR MATERIALS
5. REPAIR AND FINISHING PROCEDURE

APPENDICES
ATTACHMENT 1: PRODUCT DATA SHEET & MANUFACTURER’S
APPLICATION METHOD

Classification of concrete removal method to be applied: 3.1 Impacting method (for honeycombed and exposed rebar) . repair materials and concrete repair method and rehabilitation of concrete surfaces. The repair method consists of Investigation and evaluation. CONCRETE REMOVAL All weak.Generally employ the repeated striking of a concrete surface with a mass to fracture and spall the concrete ● Hand-held breaker - Using hand-held breaker or chipping hammer for removal of unsound concrete. concrete removal. Identify and define areas of distress. GENERAL This following Method Statement covers surface preparation and repair of damaged or defective concrete surfaces for building works. Typical construction faults that may be found during visual inspection: ● Bug holes ● Cold joints ● Exposed reinforcing steel ● Honeycombing ● Irregular Surface 3. damaged and easily removable concrete should be chipped away. a visual inspection of the exposed concrete on site shall be performed. INVESTIGATION AND EVALUATION OF DAMAGED CONCRETE SURFACES Before performing repairs on damaged or defective surfaces.1. The purpose of such an examination is to locate. ● Steel chisel and hammer . preparation for repair. 2.

3 Cutting .- Dismounting unsound and loose concrete and trimming the repaired surfaces 3.Method applicable for making cutouts through concrete members and employ full depth perimeter cuts to disjoint concrete for removal as a unit: Using concrete wheel cutter GRINDE R RUBBIN G CONCRETE WHEEL CUTTER HAND BREAKER .2 Grinding (for abrupt or gradual irregular surfaces) ● Rubbing carborundum on gradual irregular surfaces ● Using grinding machine with concrete grinding disc ● By bush-hammering 3.

Using wire brush manually or electrical powered wire brush * Other method of preparation are mentioned on manufacturer’s preparation procedure SCRUBBING CLEANING BY WATER MECHANICAL PREPARATION USING IMPACT TOOLS . adopt the following method of surface preparation: ● Mechanical preparation .Using variety of mechanical devices available for cleaning concrete surfaces such as breakers.4. chisel or impact tools ● Cleaning . SURFACE PREPARATION .One of the important steps in the repair or rehabilitation of a concrete structure is the preparation of the surface to be repaired -To achieve a sound clean and rough textured.Using water to cleaning ● Scrubbing . and wet or dry surface.

REPAIR AND FINISHING PROCEDURE Refer to Attachment 1 manufacturer’s application method. REPAIR MATERIALS Type of material to be used Bonding material Patching Material Sika Sika Monotop 610 Sika Monotop R Cormix Saturated with water on surface Conpatch 600 Remarks Refer to Attachment 1 for product data sheet. 5.5. .

ATTACHMENT 1: PRODUCT DATA SHEET & MANUFACTURER’S APPLICATION METHOD .

SIKA MONOTOP 610 (BONDING BEFORE APPLY SIKA MONOTOP R) .1.

2. SIKA MONOTOP R .

CONPATCH 600 .3.