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LARSEN & TOUBRO LIMITED CLIENT : IOCL ECC DIVISION ECCD DOC No. : LTCD/ITP/STR Approved By : Rev : 0 DATE : Dept : QA / QC PAGE : 1 OF 4 10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS Sr. No. ACTIVITY NATURE OF CHECK/INSPECTION Method of Check Freequency Reference of Check Procedure / Document Format for Record Inspection Authority L&T-ECCD CLIENT REMARKS 1 Material Inspection Rolled section and plates f a. Mechanical framing columns, beams, bracing, members, stiffeners etc. b. Chemical c. Dimensional & external defects d. Raw material identification and correlation of TC's Review MTC Heat No./ Batch No. Each Lot IS 2062 -doMeasurement & Visual Visual & Review -do100% -doDrgs, BOQ & P.O requirements -do- 100% Steel for gratings, cheque a. Mechanical Review MTC plate, hand rail etc. b.Dimensional & external defects Measurement steel Plates & visual c) UT test for lamination check - As a Inspection Each Lot 100% Welding Electrodes Each lot Make, identification & certification m Fasteners -Mild steel & Higa. Mechanical strength friction grip bolts/ Foundation Bolts b. Chemical c. Dimensional & external defects PAINTS LEGEND : Make, identification & certification mark MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD Visual Random IS 2062 or equivalent LTCD/QAQC/STR/02 Drgs, BOM & P.O requirements IS 3644 Review of Manu. Each manu. Certificates and heat batch -doMeasurement & Visual -do100% Visual Each lot LTCD/QAQC/STR/02 CP RP CP CP RP RP CP RP CP CP RP RP IS 815,816 ASME SEC -II part-C Register CP RP IS 3757 IS 6623 IS 1367 -doDrgs, BOM & P.O requirements LTCD/QAQC/STR/02 CP RP CP CP RP RP Client spec. / Mfg. literture / IS codes or equivalent IS - 2074 LTCD/QAQC/STR/02 CP RP MIR : MATERIAL INSPECTION REPORT CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT HP : HOLD POINT ( Mtc Should have MR No. & Receipt Date Stamp. Register to Contain Receipt & Issue Information LARSEN & TOUBRO LIMITED CLIENT : IOCL ECC DIVISION ECCD DOC No. : LTCD/ITP/STR Approved By : Rev : 0 DATE : Dept : QA / QC PAGE : 2 OF 4 10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS Sr. No. NATURE OF CHECK/INSPECTION ACTIVITY Method of Check Freequency Reference of Check Procedure / Document Format for Record Inspection Authority L&T-ECCD CLIENT 2 In Process Inspection 2.1 Welding qualification test 2.1.1 WPS/PQR 2.1.2 WELDER Qualification test 2.2 Structural fabrication 2.2.1 Fitup 2.2.2 Edge Preparation 2.3 Welded Joints Structural Testing -do- Measurement & Visual Measurement & Visual 100% 100% LTCD/QAQC/WPS IS 7307,ASME IX / LTCD/QAQC/PQR Equivalent IS 817 / IS 7370 LTCD/QAQC/STR/WEL/01 Drawings / Technical spec. AWS D1.1 / Technical Spec. LTCD/QAQC/STR/03 LTCD/QAQC/STR/04 CP RP CP WP CP RP CP RP WP RP WP RP 100% AWS D 1.1 / IS 9595 2.3.2 Fillet welds to major structural components Visual like reinforcements to flange / web of rolled Sections , End plates, 'base plates,Splices & Gusset plates, etc. 100% -do- 1 test per 50 T ASME Sec.V / Tech spec. LTCD/QAQC/STR/05 LTCD/QAQC/STR/06 CP WP As Per Tech. Spec. As Per Tech. Spec. IS - 2074 LTCD/QAQC/STR/08 CP RP Visual &DFT 100% LTCD/QAQC/STR/08 Visual Random Mfg.recomm/ IS 5 IS 1477 Testing 2.5.1 Cleaning with wire Brushes & sand p Surface Finish 2.5.2 Surface Coating 2.5.3 Application LEGEND : 100% 2.3.1 Butt welds to major Visual structural components like beams,columns bracings, base plates etc. 2.4 NDT on completed weld joiSurface & Internal Weld defects a) UT test - As applicable b. DPT - as applicable 2.5 Painting Doc. Review MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD MIR : MATERIAL INSPECTION REPORT LTCD/QAQC/STR/08 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT CP RP CP RP HP : HOLD POINT REMARKS LARSEN & TOUBRO LIMITED CLIENT : IOCL ECC DIVISION ECCD DOC No. : LTCD/ITP/STR Approved By : Rev : 0 DATE : Dept : QA / QC PAGE : 3 OF 4 10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS Sr. No. ACTIVITY 3 Final Inspection Assembly NATURE OF CHECK/INSPECTION Dimensions,match marking, Painting & Completeness 4 Erection Check foundation for prop Visual & Alignment location & orientation as per level / elevation. Check Foundation Bolts/ Size/Location/Alignment Method of Check Visual & Alignment LEGEND : Format for Record Inspection Authority L&T-ECCD CLIENT Visual Complete Drgs/Tech. Specs LTCD/QAQC/STR/04 CP RP Visual,Water level, spirit level, plump pob, Theodolite Visual & Measurement 100% Drgs LTCD/QAQC/STR/07 CP RP 100% Drgs./Tech.Specs CP RP -do- 100% Drgs CP WP Every Batch - CP RP CP RP CP RP Check erected columns / -dobeams etc. before grouting 5 Grouting 5.1 Grouting with Non-Shrink Grout Freequency Reference of Check Procedure / Document Material Fluidity and expansion of Grout Mater Review of Tc LTCD/QAQC/STR/07 - Surface preparation Inspection 100% - Supports and grout tightness of for work -Check for mixing & W/C Ratio Inspection 1 Method Statement -do- Inspection 1 -do- CP RP -Verify estimated and consumed Qty Inspection 1 -do- CP RP -Curing -Final Inspection Inspection Visual 1 1 -do-do- CP CP RP RP MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD MIR : MATERIAL INSPECTION REPORT LTCD/QAQC/STR/01 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT HP : HOLD POINT REMARKS LARSEN & TOUBRO LIMITED CLIENT : IOCL ECC DIVISION ECCD DOC No. : LTCD/ITP/STR Approved By : Rev : 0 DATE : Dept : QA / QC PAGE : 4 OF 4 10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS Sr. No. ACTIVITY 5.2 Grouting with Cement Grout 6 GI Sheeting LEGEND : NATURE OF CHECK/INSPECTION Materials -Cement -Sand Grading -Surface preparation -Mix preparation -Form work grout tightness, Supports Mixing -Placing and compaction -Curing -Final Inspection Method of Check Freequency Reference of Check Procedure / Document Review of Tc Lab Test Inspection Inspection Inspection Every Batch 1 1 100% 1 Tech Specs Tech Specs Tech Specs Inspection Inspection Inspection 1 100% 1 Tech Specs Tech Specs Tech Specs -Check for Material -Check for sequence of Sheeting -Check for metering / Overlap Inspection Inspection 1 per source 1 Inspection -Slopes. Lines. Levels of Sheets Format for Record Inspection Authority L&T-ECCD CLIENT CP CP CP CP CP RP RP RP RP RP CP CP CP RP WP WP Tech Specs Drawings CP CP RP RP 100% Drawings CP RP Inspection 100% Drawings CP RP -Barge Boards, Ridges & Gutters Inspection 100% Drawings CP RP -Checks for slopes of rain Gutters,Downtake Pipes & Supports of Gutters -Check for Overhang of Sheets Inspection 1 Drawings CP RP Inspection 1 Drawings CP RP -Check for Proper size of bolts, Wash Leak in any final inspection Inspection 1 WP/FIN/09 CP RP MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD MIR : MATERIAL INSPECTION REPORT LTR LTCD/QAQC/STR/01 LTCD/QAQC/FIN/09 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT HP : HOLD POINT REMARKS