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Proven Waste Gasification Technology for Circular Society

- Key Technical Information for Deployment -

World Waste to Energy City Summit London


19/5/2015
NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD
Nobuhiro Tanigaki
Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

Contents
1. Company Overview
Group Structure
Company Profile
Business Field

2. Key Advantages for Deployment in the UK


(1) Flexibility
(2) Environmental Friendly
(3) Sustainability
(4) Reliability

3. Summary

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

Contents
1. Company Overview
Group Structure
Company Profile
Business Field

2. Key Advantages for Deployment in the UK


(1) Flexibility
(2) Environmental Friendly
(3) Sustainability
(4) Reliability

3. Summary

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

1.1. NIPPON STEEL & SUMITOMO METAL Group


NSSMC Group
Revenue

38,628 m (as of 31 Mar. 2014)

Capital Stock

2,938 m (as of 30 Sep. 2013)

Employees
(consolidated)

Recent
Activity

84,361 (as of 31 Mar. 2014)


Merger of Nippon Steel Corporation and
Sumitomo Metal Industries Ltd. in 2012
JPY/EUR = 142,8

(Million tons)

Top 5 Global Crude Steel Producers


96.1
(2013FY)
The Worlds 2nd Largest Crude Steel Producer

50.1

45.8

ArcelorMittal
(Luxembourg)

NSSMC
(Japan)

Hebei Group
(China)

43.9

BaoSteel Group
(China)

39.3

POSCO

Wuhan Group
(S. Korea)
(China)

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

1.2. Group Structure


NIPPON STEEL & SUMITOMO METAL CORPORATION (NSSMC) GROUP

Steelmaking

Engineering

Chemicals

New Materials

System solutions

NIPPON STEEL &

NIPPON STEEL &

NIPPON STEEL &

NIPPON STEEL &

NS Solutions

SUMITOMO METAL

SUMIKIN

SUMIKIN CHEMICAL

SUMIKIN MATERIALS

Corporation

CORPORATION

ENGINEERING

Co., Ltd.

Co., Ltd.

Co., Ltd.

(NSENGI)

Environmental solutions, Steel Plant, Marine Construction, Building


Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

1.5. Main Products for Energy from Waste


Direct Melting System (DMS)
Proven WASTE Gasification Technology

Waste Tire Pyrolysis Technology (2004- )

The worlds highest number of facilities (43 orders)


The worlds largest facility capacity (230,000 t/annual)
The worlds longest-term operation (36 years)

Incineration via Steinmller Babcock Environment GmbH


Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

Contents
1. Company Overview
Group Structure
Company Profile
Business Field

2. Key Advantages for Deployment in the UK


(1) Flexibility
(2) Environmental Friendly
(3) Sustainability
(4) Reliability

3. Summary

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

3. Key Advantages for Deployment in Europe


(1) Flexibility
- Waste flexibility
- Feasible with Co-gasification

(2) Environmental Friendly


- Lower Emissions
- Contribution to Circular Society
(3) Sustainability
- CfD eligible
- High Power Generation
- Material and Energy Recovery from Waste
(4) Reliability
- Technology is well-proven
- Company
- Technology supplier or Turn-key supply?

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

2.1. Flexibility
Waste Flexibility
Mainly MSW or RDF with other waste
This system has high waste flexibility and
requires no pre-treatment.
No pre-treatment
High temperature gasification (>1,800 C)
Double damper system (max. 800 mm)

Sewage sludge

Bottom ash

Landfill Waste

Clinical Waste

CfD Eligible

Syngas

400500

600
-800

1,800

Continuous syngas measuring


Stable combustion
Approx. 5.9 MJ/m3N based on 9.1 MJ/kg-waste
refer to N.Tanigaki et. al. Waste Management
Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

3.2.1. Environmental Friendly


(1) Low Emissions
Syngas combustion
(homogeneous combustion)
3Ts (Time, Temperature, turbulence)
Lower emissions such as PCDD/DFs,
HCl and SO2 have positive impact
for achieving permissions.

(2) Energy and Material Recovery from Waste


- Recycling material from waste without further post- treatment
- Minimizing non-recyclables and landfill amount
- Contributing to Circular Society or Zero Waste

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3.3.1. Sustainability - Energy from Waste -

Horizontal Boiler
: >28%
(11 MJ/kg, 10t/h x 2 lines)

Dust Removal:
Rapping system
Shower Cleaning
Soot Blower for Economizer
Lower maintenance problems
-

Combustion chamber is also


the part of the boiler

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3.3.2. Sustainability - Material Recovery -

slag
Slag

metal

Concrete
block
Soil

Materials of Iron
industries

Counterweight for
construction machine

Natural sand

Interlocking block
Marine Block
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3.4.5. Reliability
(1) Technical Reliability
Should have commercial plants, not demonstration
Well proven
Should know WASTE

(2) Company Reliability


Should have strong financial condition
Capability for EPC
Single responsibility
=> Bankable technology

(3) Operation support


Operating experience
Well-developed supporting system

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3.4. Reliability - References -

43 references
36 years operation
10,000 - 230,000 t/a
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3.4.1. Shin-Moji Plant


Location / Purchaser
Kitakyushu City, Japan
Fuel
Municipal solid waste
Incombustibles
Sewage sludge
Capacity
3 x 10 t/h
9 100 - 12 000 kJ/kg
Largest Waste
Gasification Plant in
operation

Year of Start Up
2007
NSENGI Scope of Supply
Full Turn key, Operation & Maintenance
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3.4.2. Narumi Plant - Co-Gasification of Bottom Ash Location / Purchaser


Nagoya City, Japan
Fuel
Municipal solid waste
Bottom ash
Incombustibles
Combustibles
Capacity
2 x 11 t/h
6 500 kJ/kg
Year of Start Up
2009
NSENGI Scope of Supply
Full Turn key
BOT
Operation & Maintenance

Bottom ash recycling is not allowed


.
The municipality has no landfill site
Need solutions. Co-Gasification and recycling
87% reduction of final landfill amount
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3.4.5. Reliability - Operating Support (1) PlantPAD


Monitored operating condition remotely
Inspection data is recorded
Checking operating data
- ITV
- Historical trend data
- On-time operating condition
easier maintenance management

(2) Predictive Operating


Many operating records can predict the operating conditions.
Several parameters are picked up for predictive operation.
Less operation load
These supporting system lead easier O&M of gasification technology
Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

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4. Summary
NSENGI Group has a capability to provide various solutions for clients.
(gasification, incineration and others)

The Direct Melting System can achieve both the energy and material
recovery from waste without any pre- and post treatment.
Driving factors of waste gasification for deployment are
(1) Flexibility of waste
(2) Environmental Friendly
(3) Sustainability (Energy and Material recovery)
(4) Reliability
Especially, our waste flexibility have great possibility to contribute to
Circular Society and to improve feasibility of the project.

Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

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Thank you very much for your attention


Contact:
M. Sc. Nobuhiro Tanigaki
Technical Manager
Professional Engineer JP
NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD.
European Office
tanigaki.nobuhiro.sx9@eng.nssmc.com
Copyright2015 NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD. All Rights Reserved.

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