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Instruction Manual

Gunclean Toftejorg SSt40A

IM-TE91A550-EN1
October 2005

Contents
Contents ....................................................................................................................1
Introduction ...............................................................................................................3
General Description...................................................................................................4
Technical data ...........................................................................................................5
Technical data ...........................................................................................................6
Installation and Normal Operation .............................................................................8
General Installation Instructions.......................................................................................... 8
Normal Operation................................................................................................................ 8

Maintenance and Repair .........................................................................................10
Preventive Maintenance Guidelines and Service Kits....................................................... 10
Replacement of Shear Pin ................................................................................................ 12
Replacement of Lipseal and Ball Bearing ......................................................................... 14
Cleaner Unit Assembly ..................................................................................................... 16
Replacement of Liners and Ball Races ............................................................................. 19

Trouble Shooting Guide...........................................................................................20
Trouble Shooting Guide...........................................................................................20
Reference List of Parts ............................................................................................22
Gunclean Toftejorg SSt40A, Parts List ............................................................................. 22

Cross Sectional Drawing .........................................................................................23
Portable Drive Unit...................................................................................................24
General Description .......................................................................................................... 24
Technical Data.................................................................................................................. 25
Installation......................................................................................................................... 27
Reference List of Parts ..................................................................................................... 28
Cross Sectional Drawing................................................................................................... 29
Maintenance and Repair................................................................................................... 30

Service Kits..............................................................................................................32
TE55E700 Minor Service Kit SSt40A Drive Unit ............................................................... 32
TE55E710 Major Service Kit SSt40A Drive Unit ............................................................... 32
TE55E730 Minor Service Kit SSt40A Cleaner Unit ........................................................... 32
TE55E740 Major Service Kit SSt40A Cleaner Unit ........................................................... 32

Oil Specifications .....................................................................................................33
How to order spare parts and claim procedure .......................................................34
How to contact Alfa Laval Tank Equipment A/S......................................................34
Service Card ............................................................................................................35
Claim Report - Working Conditions .........................................................................36

Instruction Manual, Gunclean Toftejorg SSt40A
IM-TE91A550-EN1

Page 1

but should you require further assistance. you will appreciate that a tank cleaning machine which has a rough and dirty job to do will need more frequent attention than one working in ideal conditions. It is in your own interest to get the best and most economical performance from your tank cleaning machine.Introduction This manual has been prepared as a guide for the persons who will be operating and maintaining your Gunclean Toftejorg Single Stage air driven machine. SSt40A. However. Note: The illustrations and specifications contained in this manual were effective at the date of printing. The key to long life for your Gunclean Toftejorg SSt40A will always be a system of carefully planned maintenance. The type. as continuous improvements are our policy. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 3 . we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation. our Customer Service Department and world-wide net of Distributors will be pleased to help you. Instruction Manual. Neglect of maintenance means poor performance. unscheduled stoppages. shorter life and expense. no unscheduled stoppages and better total economy. Please quote the type and serial number with all your enquiries. this will help us to help you. art and serial number are placed on a rating plate. You will find the information contained in this manual simple to follow. Good maintenance means good performance.

Finally. The cleaning fluid enters through the connection flange. sticky substances.e. For substances that are easily mobilised. After 11 1/4 revolutions of the Hub with nozzles (10 3/4 revolutions of the machine body). i. The rotation speed can be verified on the build-in revolution indicator. running inside the Inlet Pipe. During the following cycles. distance. one cycle with relatively high rotation speed could be sufficient while in cases of more heavy soilage (high viscous. etc. The horizontal rotation of the Cleaning Unit is through a bevel gear transformed to a simultaneously vertical rotation of the nozzle head. cleaning procedure.a total of 45 revolutions of the Hub with nozzles (43 revolutions of Body). The speed of rotation is adjustable at the Drive Unit. are easy to remove. a complete cleaning pattern has been laid out. From the deck you can control the rotation speed at bottom cleaner by means of a by-pass valve. agent and the peripherical speed of the jet over the surface. and the first pattern is repeated. one coarse cleaning pattern is laid out on the tank surface and the first cycle has been made. 1st cycle 2nd cycle 3rd cycle 4th cycle The number of cycles needed to perform a proper cleaning depends on type of soilage. Page 4 Instruction Manual. The combined motion of the cleaner unit body and the nozzles ensures a fully indexed tank cleaning coverage.) a more dense pattern/more cycles and slower rotation speed will be needed. The air motor rotates the Cleaning Unit by rotating the connected shafts. passes the inlet Pipe down to the Cleaning Unit and out through the Nozzles. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . each of which is displaced and the pattern gradually becomes more dense.General Description The Gunclean Toftejorg SSt40A is driven by an externally mounted portable air motor placed on the top of Inlet Housing. this pattern is repeated 3 times. after 4 cycles .

General Description (continued) Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 5 .

polymer Polymer Principal dimensions in mm Page 6 Instruction Manual.Technical data Weight of system L = 1000 mm L = 5000 mm Working pressure Working temperature Max. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . temperature Materials in media contact Other materials : : : : : : : 24 kgs (53 lb) 79 kgs (174 lb) 2-12 bar (30-175 psi) Max. 95° (200° F) 140° C (285°F) Stainless steel. alloy.

Instruction Manual. 1/3 less.Technical data (continued) Flow rate Max.6 min. Time 43 43 min. Page 7 .3 min. 10 3/4 7. 24 sec.0 2. rev. To achieve the performance indicated in the curves. allowance must be made for pressure drop in the supply lines between pump and Cleaner Unit. 20 sec.5 min. Cycle time RPM of drive unit/ cleaner unit Time for one revolution 1. Time 10 3/4 10. 43 14.7 min.7 min. 43 28. 40 sec. The inlet pressure has been taken immediately before Cleaner Unit inlet. Complete pattern No. 10 3/4 5.0 60 sec. 43 21.5 2.4 min. 30 sec.0 1. 10 3/4 3. Vertical throw length upwards are approx. 10 3/4 4. 43 17.2 min.2 min. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 One cycle No.8 min.5 3. horizontal throw length at static condition Note: Throw lengths are measured as horizontal throw length at static condition. rev.

such as fine sand. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . the system should be disassembled to localise the cause. which can cause severe damage on the whole installations. 2. It is recommended to install a filter in the supply line in order to avoid large particles. Note: Before the hose is connected to Drive Unit make sure that it is clean without dirt and condensed water. In EU-countries the complete system must fulfil the EU-machine directive and shall be CE-marked. push over the three Locking bolts and turn clockwise. in cleaning fluid as they will dramatically increase wear. all supply lines and valves should be flushed to remove foreign matter. Normal Operation Cleaning Media Use only cleaning fluids compatible with stainless steel AISI 316L and PTFE. scale etc. The Gunclean Toftejorg SSt40A as delivered has been tested at the factory before shipping. This is essential to avoid the build-up of static electricity on the Gunclean Toftejorg SSt40A. Note: The machine shall be installed in accordance with national regulations for safety and other relevant regulations and standards. Connect air hose to the Quick Connection on top of the Drive Unit. Before connecting the Gunclean Toftejorg SSt40A. Connect clutch to Drive Shaft. while personnel are inside the tank or otherwise can be hit by jets from the nozzles. It is essential to avoid fine solid particles.Installation and Normal Operation General Installation Instructions The Gunclean Toftejorg SSt40A should be installed in vertical position. If any resistance is recognised. Page 8 Instruction Manual. Check that the Cleaner Unit is in operating condition by turning the Drive shaft on the top of the Inlet Housing by hand. 1. Check filter and lubrication (see page 25). contact your local Alfa Laval Tank Equipment sales office. It is recommended that fluid inlet valve fitted is of a type that prevents hydraulic shocks. Warning: If the Gunclean Toftejorg SSt40A is used in potential explosive atmospheres. it must be electrically conductive and earthed to the tank structure. Unscrew Cap and mount drive Unit on Top Flange. Precautions shall be made to prevent starting of the cleaning operation. to clog inside the Cleaner Unit. connection to deck. If you are in doubt.

Open washing line valve. 6. 10.Installation and Normal Operation (continued) Normal Operation 3. 2 sec. 7. 5. 8. Remove Drive Unit from Drive Shaft Housing. Note: Never open the washing line valve before Drive Unit is mounted. dry Drive Unit and store in dry area. Open Air Control Valve. Close washing line valve. 5 sec. See diagram below: Rotation speed of cleaner unit body 1 1½ 2 3 6 9 Time lag between edges RPM RPM RPM RPM RPM RPM 15 sec. If cleaning media is a volatile chloride solvent. 4.recommended 1 to 5 RPM. Disconnect air hose from Drive Unit. adjust to decided rotation speed . 9. Check Cleaner rotation speed through the holes in the side of the Drive Unit. Mount Cap. 8 sec. since this can create hydrochloric acid. Turn counter clockwise to open and clockwise to close. After use flush system with fresh water. depending of distance and substance to be removed. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 9 . it is recommended not to flush with water after use. 10 sec. The rotation speed can be checked by measuring the time lag between the passes of edges of the squared clutch part. 3 sec. Instruction Manual. Cleaning solutions should never be allowed to dry or set-up in Gunclean Toftejorg SSt40A due to possible "salting out" or "scaling" of the cleaning ingredient. By means of the Air Control Valve.

They comprise genuine Alfa Laval spare parts. Minor Service kit for Cleaner (below deck) is recommended to be replaced every 500 working hours or 5 years. Minor Service kit for Drive unit (above deck) is recommended to be replaced every 250 working hours o4r 2 ½ years.14 021 022 Qty x P/n 1 x TE51T033 1 x TE21A367 1 x TE51C206 1 x TE73A762 1 x TE51T066 Desc. whichever comes first.7 016. Airmotor O-ring Collar Bush Worm Wheel Ball bearing Journal bearing Journal bearing Journal bearing Minor Service Kit SSt 40A Drive Unit Qty x P/n 1 x TE51L101 2 x TE20G376 2 x TE20G574 1 x TE55E730 Desc. balls Ball race Minor Service Kit Cl. TE55E710 Major Service Kit SSt40A Drive Unit contains: TE55E740 Major Service Kit SSt40A Cleaner Unit contains: Pos 001 003 009 010 011 023 024 032 - Pos. Major Service kit for Cleaner (below deck) is recommended to be replaced every 1000 working hours or 10 years.Maintenance and Repair Preventive Maintenance Guidelines and Service Kits By using Alfa Laval Tank Equipment Preventive Maintenance Guidelines and Service Kits you are enabled to ensure the availability of your equipment at all times. whichever comes first. whichever comes first. Unit Instruction Manual. TE55E700 Minor Service Kit SSt40A Drive Unit contains: TE55E730 Minor Service Kit SSt40A Cleaner Unit contains: Pos 006 010 025 028 029 Pos 005 009 012 016. The risk of breakdowns due to component failure is virtually eliminated and in the long term your operating costs are reduced. manufactured to the original specifications.9 016.8 - Page 10 Qty x P/n 1 x TE73D501 1 x TE51T032 3 x TE21A585 1 x TE21A367 1 x TE829 1 x TE51L002 2 x TE51L003 1 x TE51L001 1 x TE55E700 Desc. 006 016. Maintenance intervals and Service Kits selection Alfa Laval Service Kits for tank cleaning machine type SSt40A are available at two main levels: Minor Service and Major Service for both Drive unit and Cleaner unit. whichever comes first. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . Alfa Laval Tank Cleaning Equipment Service Kits contain All you need. Ball Bearing Ball retainer w. You are able to plan your operating budget and your downtime. O-ring Worm Wheel Circlip Shear Pin Lip Seal Qty x P/n 1 x TE51T017 1 x TE51T052 1 x TE51T016 1 x TE448 1 x TE73B509 1 x TE51T018 2 x TE51T053 Desc O-ring Lip Seal O-ring Cotter Pin Lip Seal O-ring Lip Seal Major Service kit for Drive unit (above deck) is recommended to be replaced every 500 working hours or 5 years.

We trust that you will adjust your maintenance programme accordingly. Use standard tool kit. These are not included in the price and may be disregarded. Never force. The above recommended preventive maintenance is based on one machine working under average conditions. This is especially important at all mating surfaces. Some kit contains a small quantity of parts not needed for each tank cleaning machine model. Disassemble machine as described on the following pages. Additional maintenance recommendations Good maintenance is careful and regular attention! Always use only proper tools. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 11 . • Always replace all parts included in the Service Kit. Each kit contains a maintenance guide. will need more frequent attention than one working under ideal conditions. Always perform all assembly/disassembly steps in the order described in this manual. However. a system that has a rough and dirty job to do. Work in a clear well lighted work area. Never assemble components without previous cleaning. General recommendations • • Always read the instruction and maintenance manuals before undertaking the service. hammer or pry components together or apart.Maintenance and Repair (continued) All Major Service kits includes the corresponding Minor Service Kits parts. Instruction Manual.

2.Maintenance and Repair (continued) Replacement of Shear Pin Disassembly To prevent damage or overload. 28) is mounted in the Outlet Shaft. 1. align holes and mount new Shear Pin. 26). 2. Reassembling 1. 28). Mount Clutch. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . The Shear pin will break and must be replaced. if the Cleaning Unit is blocked. Page 12 Instruction Manual. Carefully knock out the broken Shear Pin (Pos. Remove the Clutch housing (Pos. Important: Use only an original Shear Pin from Alfa Laval Tank Equipment. Mount the Clutch housing. a Shear Pin (Pos.

Maintenance and Repair (continued) Replacement of Shear Pin Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 13 .

Mount Clutch part (Pos. 2).2).1) and remove Clutch part (Pos. 2. Remount Washers (Pos. 13) and Screws (Pos. 10) and turn until holes are aligned. 5) and O-ring (Pos. Blue Lip seals (Pos. 10. 22) and Gasket (Pos. 22) and Gasket (Pos. Page 14 Instruction Manual. 5. 14) and tighten. 20) and Bearing housing with O-ring (Pos. Withdraw Gasket (Pos.2) on top of the Drive Shaft (Pos. 8) and the worn Black Lip seal (Pos. Mount Tubular rivet (Pos. 4. Remove the six screws (Pos. 21). 5) and reinsert the Bearing cap (Pos. 8). 2. 7.1) and the Ball bearing (Pos. Check the O-ring (Pos. Black Lip seal (Pos. Blue Lip seals (Pos. 4) in the Bearing housing (Pos. 6). 4. Reinsert Seal insert (Pos. Withdraw only if they are to be replaced.Maintenance and Repair (continued) Replacement of Lipseal and Ball Bearing Disassembly 1. 9). 13) and lift off Bearing Cap (Pos. Carefully knock out the Tubular rivet (Pos. Reassembly 1. 2). 10. 21) into Top flange (Pos. the Ball bearing (Pos. Place O-ring (Pos. 6. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . 10. 5. 9). 15. 14) and washers (Pos. 15). Draw out Ball Bearing (Pos. Carefully insert new Black Lip seal (Pos. 7). 10. 4). 6) into the Bearing housing. 6. Screw on Cap (Pos. 22). 8). 9) or Blue Lip seals (Pos. Note: Lip seals are easily damaged by withdrawing. 3. 3. Replace if necessary. 6). Bearing housing (Pos. 7) and seal insert (Pos.1). Clean all components. Unscrew the Cap (Pos.

Maintenance and Repair (continued) Replacement of Lipseal and Ball Bearing Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 15 .

Balls (Pos. Use a small screwdriver to lift Retainer Spring out of groove in the Stem (Pos. If Liner (Pos.2 and Pos. 18) and Spring Washers (Pos.7) 8.9). Remove Locking wire (Pos. 17). Note: Do not pull or wring the Drive shaft (Pos.7) and Lip seal (Pos.7) and Lipseal (Pos. Lift off Retaining Ring (Pos. Ball Race (Pos. 16. Note: Left-hand thread To unscrew Hub (Pos. Withdraw Stem together with Ball Retainer w. 16.6) with Caliper (Tool No. TE369).4) against table and unscrew Stem nut w.11). 16. they can easily be replaced.14).4) and unscrew Hub nut w.4) together with Ball Retainer w. 16. 6. Ball Retainer w. Unscrew Deck Cover Plate from deck and Connection Flange from washing line. Hold Body (Pos. Ball Race (Pos. 6. TE369). Hub Nozzle Part (Pos. 19) and pull off the Cleaner Unit Assembly. 16. Balls (Pos. 16.Maintenance and Repair (continued) Cleaner Unit Assembly Disassembly 1. 16. 4. 16. Unscrew Hub (Pos. 16. 16.13). 16.13) with Caliper (Tool No.12). Remove Cotter Pin (Pos.8) on Stem and Hub as well as Stem/Hub nut w. 17) and unscrew the screw (Pos. Caliper (Tool No. 16.14) are worn. 16.3).7).14). Nozzles are untightened with a wrench on the faces of the Nozzles. Replacement of Liner. Ball Race (Pos. freeing Hub Nut w. 16. Lift Gunclean Toftejorg SSt40A out of tank.11) If Ball Races (Pos. they should be replaced as well as Ball Retainer w. 2. 16. 10) as the Ball bearing and Lip seals in the Drive shaft housing can be damaged. 16. Page 16 Instruction Manual. Remove Locking wire (Pos. Note: Left-hand thread Withdraw Hub (Pos. 16.2). 3. See page 19.11).15). 16. 6. Ball Race (Pos. 16. See page 19.3) are heavily worn. 5. 7.5) or Lip seal (Pos. 16. 16. Balls (Pos. 16. Remove Retainer Spring (Pos. 16. 16. Remove nozzles (Pos. TE369) is used for the unscrewing using the two holes in the face of Hub (Pos. 16. Balls (Pos. screws (Pos. Hold Body (Pos. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 .1).10) is held in a vice.

Maintenance and Repair (continued) Cleaner Unit Assembly Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 17 .

Make sure that the slot in Clutch part on Driver shaft is mounted over the rim in the Body. Assemble Hub (Pos. 16.7).1) and "click" into groove in Stem.6) with Caliper (Tool No. 16. Balls (Pos. 19) and Screws (Pos. Mount Stem nut w. Fit Cleaner Unit into the Flange (Pos.12) and tighten with wrench. 16. 17). TE369) and tighten. 16. 16. Page 18 Instruction Manual. 16. 16.13). 18) and secure with Lockingwire (Pos.3) together with Ball Retainer w. Ball Race (Pos. Screw on Hub Nozzle Part (Pos. 10) in the Body (Pos.9). Lip seal (Pos. 15. 12). 16. Ball race (Pos.3) and push on Retainer Spring (Pos. Place Retaining Ring (Pos. 9.2). 4.7). 16.5) and secure with Locking wire (Pos. 16. Screw on Nozzles (Pos. 16. Secure Driver shaft in Cleaner unit: Screw in the screw (Pos. Mount Hub assembly into Body with Caliper (Tool No.11). Balls (Pos. Replace Gunclean Toftejorg SSt40A in the tank and screw on Deck Cover Plate and connect washing line.14) and Hub Nut w.Maintenance and Repair (continued) Cleaner Unit Assembly Reassembly Before assembly make sure that all parts are clean without deposits or build-up of foreign matter. 6.10) and tighten with Caliper (Tool No.2) over Stem (Pos. 5. 16. 15. 16. Insert Cotter Pin and split (preferably new Cotter Pin). 8. mount Spring Washers (Pos. Secure with Loctite No. 16. 2. TE369) until holes are aligned to pass Cotter Pin (Pos. 3. Mount Drive shaft (Pos. TE369) and tighten. Insert Stem (Pos. 16. 1.4) over the Stud. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . 7. Ball Retainer w. Note: Left-hand thread Turn Hub Nozzle Part and check unrestricted rotation. 243 or equivalent.2). Hold Cleaner Unit under the Flange (Pos.

11) in a support ring and press off Ball race (16. Do not damage surface of Ball race. Remove Liner (16. With mandrel press Ball race fully home. Use press or vice. 3. Make sure that Liner is kept in correct position with collar in groove in Stem. 4. Place Stem (16.Maintenance and Repair (continued) Replacement of Liners and Ball Races The Liner are designed as open split rings. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 19 .3) or Hub (16. Be careful not to damage teeth and opposite endface of Stem. Instruction Manual. held in position on Stem respectively by the Ball race. Clean surfaces. 2. 1. Press parallel.8). When Ball race has been removed. Press parallel. Liner can be exchanged directly. Mount new Liner and slide on Ball race as far as possible. Use press or vice.5).

If damaged. Mount Hub and Stem in Body. Page 20 Instruction Manual. Balls and Stem/Hub nut w. Replace Stem and/or Hub. Bevel gears jammed Remove Stem and Hub (see page 16). Remove foreign material/material build-up on Stem. Check if the air hose is bend or blocked c). c). open air control valve (turn clockwise) and check if the shaft-end from drive unit is rotating steady. Liners and inside Nuts w. Hub. If resistance is recognised.Trouble Shooting Guide Symptom: Failure of Cleaner Unit to rotate Possible causes Action No or insufficient liquid flow a). Damaged teeth on damaged teeth on bevel gear Inspect teeth on Stem and Hub for deformation. Stem or Hub jammed/sluggish Remove Stem and Hub (see page 16). Check if filter is blocked e). Clean teeth on Stem and Hub. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . see page 30. a). Foreign Material or material build-up Remove drive shaft housing (see page 14) and turn the clutch part on driver shaft by hand. If restriction is recognised disassemble and check for material build-up behind liners. Check if supply valve is fully open b). disassemble Cleaner Unit to localise the cause. Check if filter is blocked d). Ball Race and check unrestricted rotation of ball bearing. Hold body in upside-down position and rotate Hub to check that Bevel gears can work together. Ball Race. Assemble Stem/Hub. Check if quick connection is correct mounted. Drive Unit Without mounting Drive Unit. b). Ball Retainer w. If not.

Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 21 .Blank page Instruction Manual..

5 16.12 16.15 17 18 19 20 21 22 TE51A112 TE73A372 TE73A775 TE73A772 TE51T017 TE51L101 TE73A771 TE73A766 TE51T052 TE73A6xx *) TE51C056 TE51T016 TE51B023 TE51A130 TE73A4xx *) TE73A310 TE20G565 TE20G563 TE73A560 TE73A513 TE20G578 TE20G570 TE20G376 TE20G574 TE448 TE724-2-16 TE73B527 TE50B00x *) TE73B510 TE73B509 TE73A759 TE651 TE73A758 TE156 TE73A773 TE51T018 TE51T053 No/Unit 2 1 1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 1 1 3 4 4 1 1 2 Description Remarks Screw Cap Chain Bearing Cap O-ring Ball bearing Bearing housing Gasket Lip seal Driver shaft.4 16. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 .Reference List of Parts Gunclean Toftejorg SSt40A. ball race Lip seal Screw Locking wire Screws Spring washer Seal insert O-ring Lip seal Spare part Spare part Spare part Spare part Spare part Wear part Spare part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Spare part Spare part Wear part Wear part Wear part Wear part Spare part Spare part Spare part Spare part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part Wear part *) Customer specific Page 22 Instruction Manual.7 16.11 16. complete Tubular rivet O-ring Washer Screw Inlet housing complete Cleaner unit Retainer spring Retaining ring Stem Body Liner Stem nut w.3 16.1 16. Parts List Pos.9 16. Ref.13 16.No.1 12 13 14 15 16 16.6 16. balls Ball race Cutter pin Hub nozzle part Hub Nozzles Hub nut w. 1 2 3 4 5 6 7 8 9 10 10.8 16.2 16.14 16. ball race Ball retainer w.10 16.

Cross Sectional Drawing Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 23 .

securing long life independent of ambient temperature. Air motor c). protecting against corrosion on gasket. b). a). Gear system a). c). 2. Output shaft is made of stainless steel. The filter is mounted with automatic draining system to secure an empty container at each start. It is important to adjust oil flow to recommended level as too much oil will stop the motor and not sufficient oil cannot protect against corrosion. which is corrosion resistant in marine environment. please see page 26. Air treatment equipment includes filter/lubricator. Page 24 Instruction Manual. Gear housing is made of anodised aluminium.Portable Drive Unit General Description The drive unit consists of three main elements (page 29). The gear is filled with oil. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . Gear system is built-up as a two-stage worm wheel including a gear wheel at output shaft. Air motor is a compact unit mounted on gear system with two screws. For oil specification. The lubricator provides sufficient lubrication of motor. Air treatment equipment b). Working conditions of the motor is indicated in fig. The motor can be dismounted without disassembling the gear system. valve for regulating revolutions and various fittings.

Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 25 .Portable Drive Unit (continued) Technical Data Instruction Manual.

stainless steel. Oil lubricating Oil quality : : 1 .Portable Drive Unit (continued) Technical Data Weight of Drive Unit Working pressure Rotation speed Hose inside diameter Materials : : : : : 7.5 lb) 5 . aluminium Air consumption Air conditioning Note: It is very important that the air used for the Air Motor is clean.2 drops/min. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . bronze.8 bar (75-115 psi) Adjustable 0-9 RPM ø13 mm (½") Brass. Page 26 Instruction Manual. ISO VG 15-46 After use the Drive Unit should be stored in dry area to prevent corrosion. dry and lubricated.5 kgs (16.

Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 27 . as too much oil will stop the motors. A combined filter and water trap separate water and particles from the air supply and must be cleaned and emptied regularly. When cleaning containers to filter and lubricator.Portable Drive Unit (continued) Installation Connect ½" air hose and fill up oil on lubricator. A lubricator is incorporated to ensure satisfying lubrication of the motor. the oil prevents corrosion at standstill. Instruction Manual. It is important to adjust oil flow at recommended level. at pressure of 7 bar. Furthermore. Air motor will be continuously lubricated and no maintenance is required. Oil flow must be 1 -2 drops per min. It is imperative that the oil level in the lubricator is checked before each start. Material of container: Polycarbonate. Insufficient oil flow will not protect against corrosion. The interval depends on the quality of the air. see trouble shooting guide of air motor. Adjust if necessary. do not use any solvents as they will damage the containers.

SD Technopolymer Brass Brass Brass Instruction Manual. TE73D501 TE51A007 TE51T032 TE118L TE73D515 TE51T033 TE51A100 TE830 TE21A585 TE21A367 TE829 TE118 TE156 TE719A TE814 TE817 TE828Z TE831 TE73D516 TE73D525 TE812-13-1 TE51A112 TE51L002 TE51L003 TE51C206 TE73A380 TE73D521 TE73A762 TE51T066 TE51A118 TE73D517 TE51L001 TE51U358 TE51A061 TE51U359 TE73D550 TE51U125 TE51U349 TE73D535 TE51A109 TE51U202 TE51U124 TE51U350 TE73D514 TE51O000 TE51U230 TE51Y008 TE51Y103 TE51Y104 No/Unit 1 2 1 4 1 1 4 1 3 2 1 6 2 2 1 1 1 1 1 1 1 6 1 2 1 1 1 1 1 4 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 Description Air motor Pointed screw O-ring Screw Cover for Gear house O-ring Screw Gear frame Collar bush Worm wheel. male Mountings Air unit Fitting. TE73D005 Pos.Portable Drive Unit (continued) Reference List of Parts Article No. complete Ball bearing Screw Spring washer Washer Pinion Journal Horizontal shaft Bearing cover Gear house Inlet shaft Gear wheel machined Screw Journal bearing Journal bearing Circlip Clutch housing Clutch part Shear pin Lip seal Screw Outlet shaft Journal bearing Quick coupling female w. revolving elbow Hose Screw Needle valve Muffler Elbow fitting Handle Oil 0. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . conical Material Stainless steel Elastomer Stainless steel Alu Elastomer Stainless steel Bronze Polymer Stainless steel/polymer Stainless steel/polymer Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Bronze Alu Stainless steel Bronze Stainless steel Bronze Bronze Stainless steel Stainless steel Stainless steel Stainless steel Elastomer Stainless steel Stainless steel Bronze Brass Stainless steel Brass Stainless steel PC Brass Polymer Stainless steel Brass Brass Brass Stainless steel Shell Trivela.No.2L Plug with Valve breather cap Hexagon nipple Nipple socket Hexagon nipple. hose tail Screw Quick coupling. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Page 28 Ref.

Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 29 .Portable Drive Unit (continued) Cross Sectional Drawing Article No. TE73D005 Instruction Manual.

The drive unit must be dismounted so that condition of bearings and gear wheel can be checked. then disassemble shaft (Pos. clean gear housing and gear frame with diesel oil and check system for wear. 5). Drain off the oil.Portable Drive Unit (continued) Maintenance and Repair In case of oil leakage at output shaft (Pos. Clutch. Dismount the clutch (Pos. shear pin and clutch housing are remounted and drive unit is ready for use. Fill up with oil in gear housing. 8). Dismount clutch housing (Pos. check oil level and refill if necessary. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . 20) and gear frame (Pos. see page 33. 31). or in case of leakage. If necessary. When separating dismount carrier handle (Pos. 28) by using a mandrel. oil sealing ring is capsized by hitting the edge with a screwdriver. then remove shear pin (Pos. replace oil sealing ring (Pos. Oil quality. 29). reassemble drive unit and test it. When replacing gasket. Page 30 Instruction Manual. Oil in gear box must be changed once a year. replace the worn parts. 27). 26). Then it can easily be removed and a new be mounted. 46) and cover plate for gear housing (Pos.

Then air should pass freely through filter and lubricator. 2) and the motor can be dismounted. dismount gear frame (Pos.Portable Drive Unit (continued) Trouble Shooting Guide If drive unit does rotate or works irregularly. disassemble gear and repair. Connect air to filter and motor revolutions can be regulated by using valve (Pos. Air pressure Dismount hose between motor and lubricator. Dismount carrier handle (Pos. the gear is OK. check the following: 1. if shaft turns slowly. 46). Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 31 . In this case please contact Alfa Laval Tank Equipment or your local sales office as special tools are required for that kind of repair. 8) and when oil is drained. and connect compressed air at clutch. Instruction Manual. 20). Motor rotating? When checking motor function. 4. gearing 1:973. remove it from gear by loosening two screws (Pos. Shear pin broken For repair see page 12. it is possible to locate the defect and replace the worn parts. Gear broken Check gear by using screwdriver to rotate inlet shaft (Pos. If it turns easily and outlet shaft is turning at the same time. On the contrary. If motor runs irregularly or has stopped. check gear of shear pin. 42). it is necessary to disassemble and repair/clean it. 2. If motor runs satisfactorily. 3.

8 - TE51L101 TE20G376 TE20G574 TE55E730 Page 32 No./kit 1 1 3 1 1 1 2 1 1 Desc. Ball Bearing Ball retainer with balls Ball race Minor Service Kit SSt 40A Cleaner Unit Instruction Manual.7 16. Airmotor O-ring Collar Bush Worm Wheel Ball bearing Journal bearing Journal bearing Journal bearing Minor Service Kit SSt 40A Drive Unit TE55E730 Minor Service Kit SSt40A Cleaner Unit Pos Part number 5 9 12 16.Service Kits TE55E700 Minor Service Kit SSt40A Drive Unit Pos Part number 6 10 25 28 29 TE51T033 TE21A367 TE51C206 TE73A762 TE51T066 No.14 21 22 TE51T017 TE51T052 TE51T016 TE448 TE73B509 TE51T018 TE51T053 No./kit 1 1 1 1 1 1 2 Desc.9 16. O-ring Worm Wheel Circlip Shear Pin Lip Seal TE55E710 Major Service Kit SSt40A Drive Unit Pos Part number 1 3 9 10 11 23 24 32 - TE73D501 TE51T032 TE21A585 TE21A367 TE829 TE51L002 TE51L003 TE51L001 TE55E700 No. O-ring Lip Seal O-ring Cotter Pin Lip Seal O-ring Lip Seal TE55E740 Major Service Kit SSt40A Cleaner Unit Pos Part number 6 16./kit 1 1 1 1 1 Desc./kit 1 2 2 1 Desc. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 .

Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 33 . 0.2 l Recommended Airline Oil for Lubricator Part no. Instruction Manual. TE51O000 Description Shell Tivela SD Volume Approx. 1 l. TE51O016 Description Airline Oil.Oil Specifications Recommended Oil Quality for Gearbox Part no.

number and Description should be clearly stated. the individual parts have a position number. Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A/S.toftejorg. The type and serial numbers are stamped on the body of the tank cleaning machine. fill in copy of Claim Report .: +45 43 55 86 00 Fax no. page 22 and 28. From the pos. Please also quote the type of machine and serial number This will help us to help you. which is the same on all drawings. Page 34 Instruction Manual. Box 1149 2635 Ishoej Denmark Phone no.Working Conditions.alfalaval. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 .com Contact details for all countries are continually updated on our websites. which you will find at the back of this manual. How to contact Alfa Laval Tank Equipment A/S For further information please feel free to contact: Alfa Laval Tank Equipment A/S Baldershoej 19 P.How to order spare parts and claim procedure How to Order Spare Parts On the Cross Sectional Drawing as well as on all instruction drawings. number.O. as well as the working conditions of the machine are described as detailed as possible. it is essential for our evaluation that the problem. Ref.: +45 43 55 86 01 www. Individual parts should always be ordered from the Reference Lists of Parts. For description of the working conditions. page 22 and 28. the part is easily identified in the Reference Lists of Parts.com www.

: Configuration : Date No. 94.Service Card Type of Machine : Serial No. Machine put into operation V. of Working Hours 0 Nozzle diameter : mm Impeller : % Guide : % Maintenance Actions/ Exchanged Parts Remarks Sign.2 Instruction Manual. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Page 35 .

Claim Case : Machine/Cleaner Type : Serial No.Working Conditions Page 1/2 Ref.Nozzles : xø .Claim Report . Temperature Time Is sterilising being used? : Procedure (media/temp.Turbine/Inlet Guide : % mm Working Conditions Inlet pressure at machine/cleaner : Type of Valve in inlet line : Can hydraulic shock be disregarded: : Yes No Inlet line flushed before installation of tank cleaner? : Yes No Working hours before failure : hours Cleaning Programme Cleaning media and conc.1 Page 36 Instruction Manual.)? : Is steam injection being used for heating? : Recirculation? Yes No Yes No Time: __________ Temperature: __________ V. Gunclean Toftejorg SSt40A IM-TE91A550-EN1 . 98.: Configuration .

Working Conditions (continued) Page 2/2 Condition of Cleaning Media Clean Contaminated with (nature and description) Chemicals/Solvents ___________________________ High viscous Soluble Sticky/tenacious Low viscous Solidifying Hard particles/size _____________________________ Crystallizing Soft particles/size ______________________________ Has filter been installed in inlet line? Yes Mesh size: mm No Yes Is tank cleaner flushed with clean water after tank cleaning? No Type of Soilage/Tank Contents to be removed Name.Claim Report . Gunclean Toftejorg SSt40A IM-TE91A550-EN1 Sign.: Page 37 . formula/concentration of material to be removed from tank : What is material soluble in : Nature of material: Volatile/explosive Sticky/tenacious Contains soft particles Low viscous Solidifying Contains hard particles/fibres High viscous Crystallizing Is tank cleaner submerged in material? Yes No Other information/Remarks Date: Instruction Manual.