You are on page 1of 44

HALFEN PRECAST PANEL ANCHORS

FACADE

CONTENTS
Product selector
Standard Types
Variations

4
4
4

Identification of panel support fixings

Using Anchor bolts for panel support fixings

Calculation of wall panel loadings

6
8
8
10
12
13
14
15
16
17
18
18

Halfen top fixing dowel Type WPA-A/B


Assembly and installation

19
21

Horizontal Anchoring
Halfen Spacer bolts type DS-13/16/25
HALFEN Restraint tie type HKZ
HALFEN Restraint tie type HKZ-GF
HALFEN Restraint tie type HKZ-GU
HALFEN Restraint with turnbuckle type SPV
HALFEN Adjustable restraint type LD
Plastic Wind Anchors type WDK

22
23
26
26
27
28
28
29

HALFEN Dowel restraint fixings


Upper parts and Dowels
Lower parts
Spiral reinforcement Type HFV-B fits HFV1, HFV5 and HFV9
Possible combinations of dowel restraint fixings
Adjustment fixing with Reinforcement
Adjustment fixing type HFV-6N

31
31
32
32
32
33
33

HALFEN Parapet corbel


HALFEN Parapet corbel BRA-N/A
HALFEN Parapet corbel BRA-NJ/AJ

34
36
37

Assembly accessories for Halfen panel support fixing

40

Tender texts

41

Enquiry / Order form

42

1TCC030010

Halfen panel support fixings


Halfen panel support fixings Type FPA-3
Halfen-panel support fixing type FPA-5
Halfen panel support fixing type FPA-5Z
Halfen panel support fixing type FPA-5A
Halfen panel support fixing type FPA-5AZ
Halfen panel support fixing type FPA-S/-S1
Assembly and installation of FPA-3
Assembly and installation of FPA-5
Perforated Hanger strap for Type FPA 3
Perforated Hanger strap for Type FPA 5

PRODUCT SELECTOR
STANDARD TYPES

VARIATIONS

Type FPA - 3 with backward suspension


in the cast-in part

Type FPA - 5 A for roof parapet


(Variation)

Type FPA - 5 AZ Two-point suspension


for roof parapet (Variation)

Recommended where pre planning is


possible.
Advantages for covered fixing and thin
walls.
Very easy installation.

Fixing to the top of the slab.

Same as Type 5A, but with a two-point


suspension.
Suitable if the minimum element thickness is insufficient to use the type FPA5A.

Type FPA - 5 for fixing with Halfen


anchor channel or Anchor bolts

Type FPA - 5 Z same as type 5, but with


a two-point suspension.

Type FPA - 5 S for side fixings


(Variation)

Less requirements to the preliminary planning, but dependent on to the minimum


thickness of the unit in relation to the
fixing.
(observe the official approval)

Suitable if the minimum element thickness is insufficient to use the type FPA-5.

Fixing to columns during later infill walling.


Fixing to cantilever edge units possible.

Attention:
The support strap
must be shimmed in
order to allow the
turning of the nut!

PRODUCT SELECTOR
VARIATIONS
Type FPA - S Special configuration

Type FPA - S1 Special configuration

Type WPA

Special anchoring in case of small loads


with Halfen channel cast into the precast
unit.

Special anchoring in case of small loads


with perforated strap cast into the precast
unit.

The top fixing dowel is used for the fixing


of corner panels at the top of the wall.

I D E N T I F I C AT I O N O F PA N E L S U P P O RT F I X I N G S
All parts of the panel support fixings are
to be identified by a coloured marking.

Load range (kN)

5.0

8.0

11.5

16.0

22.0

34.0

46.0

56.0

Colour of
identification

yellow

red

blue

green

brown

black

orange

white

U S I N G A N C H O R B O LT S F O R PA N E L S U P P O RT F I X I N G S
We recommend, the use of anchor bolts
permitted for tension area . If using other
anchor bolts , the pressure area must be
indicated. All fixings are to be calculated
with the existing loads.

C A L C U L AT I O N O F WA L L PA N E L L O A D I N G S
Applied loadings (light arrow)
Q = 1/2 dead weight of the panel (with symmetrical suspension of the panel)
+ additional loads, e.g. brick facing
W = 1/2 wind load on the panel*
Wd = wind pressure, Ws = wind suction, according to DIN 1055, part 4

b1
Rz

h2

Do

Loads in fixings (dark arrow)


= diagonal load in the suspension fixing
= upper horizontal load
= Do,w + Do,g
= lower horizontal load
= Du,w + Du,g
= pressure at base from dead weight
= pressure at base from wind 1/2 W (1/2 W = 1/4 wind load on whole
panel*) for wind pressure: Du,w = Wd,u
for wind suction: Du,w = -Ws,u
Do,g = pressure at top from dead weight
Do,w = pressure at top from wind 1/2 W (1/2 W = 1/4 wind load on whole
panel*) for wind pressure: Do,w = Wd,o
for wind suction: Do,w = -Ws,o
Rz
Do
Du(Zu)
Du,g
Du,w

h1
W

Q
B

Du (Zu)

Calculation:

h1 = spacing between horizontal anchors


h2 = spacing between cast-in part and
spacer bolt
f = panel thickness

b1 = f/2 + h2 x tan

( )

A = 0 Du,g =

Du max. = Du,g + Du,w

Q x b1
h1

spacer bolts or dowel

Du min. = Du,g - 1,2 x Ws,u

spacer bolts or dowel

<0

restraint anchor or dowel

spacer bolt

<0

restraint anchor

Do,g = Q x tan - Du,g


Do min. = Do,g - 1,2 x Ws,o

= angle of inclination (see tables page


11 or 13))

*The wind loads acting on each individual restraint fixing should be checked:
a) for panels with overhangs that differ from the table
b) for panels taking peak wind suction

C A L C U L AT I O N O F WA L L PA N E L L O A D I N G S
WIND PRESSURE
For calculation of wind pressure in single
support elements, e.g. precast cladding
panels, the wind pressure loads (wd) are
to be increased by 25%.
wd = 1.25 x cp x q x A (kN/m2)
cp = 0.8

WIND SUCTION

IMPACT PRESSURE q

Facing panels must be provide enough


safety against lifting ( 1.2). If necessary,
restraint ties should be installed. To be on
the safe side we recommend to calculate
the value of suction with cp= 0.7. Only at
the edge the values for peak suction
always have to be calculated with cp=
2.0 for the first 2m.
ws = cp x q (kN/m2)

Height above ground


m

Impact pressure q
kN/m2

0-8

0.50

8-20

0.80

20-100

1.10

> 100

1.30

ARRANGEMENT OF COMPONENTS WITHIN THE PRECAST PANEL


We recommend installing the panel
support fixing at a distance of L/5 to the
edge of the precast unit.
In other cases the fixing elements should
be arrange symmetrically to the cendroidal axis.
Please ensure that there is enough distance between DS spacer bolts and the
installation axis of the panel support
fixing.
If using restraint dowels, they must be
arranged at the outer possible position.

z
y
x

Precast panel length L

Installation dimensions:
x
[mm]

Panel length
L [mm]

100

bis 1000

150-200

1000-3000

300-400

3000-6000

y = approx. 1/5 from L > x


z > y, between the panel support
fixings

H A L F E N PA N E L S U P P O RT F I X I N G S T Y P E F PA - 3
Independently approved, installation details and selection table
Component parts, Type FPA-3
FPA - 3 - R:
(Cast-in support)

Support arm and polystyrene


recess former

FPA - 3 - M:
(Hanger assembly)

Perforated strap with locating pin,


nut, U-washer and locking bolt

FPA - 3 - E:
(Lower cast-in element)

U-shaped bracket with angle cleat


and polystyrene recess former

FPA - 3 - G:
(Complete set)

FPA - 3 - R
+ FPA - 3 - M
+ FPA - 3 - E

For assembly and installation instructions see page 16

Ordering example :
Product
Type
Component part
Load range (kN)
Cavity (mm)
FPA - 3 - G - 16.0 - 200

Load
range
kN

Cast-in support FPA-3-R


Order-no.
dmin
0240.110-

dia. i

ar
min

to

ro

5.0

00001

100

81

200

70

24

60

121

38

8.0

00002

115

85

200

80

24

60

130

40

11.5

00003

125

96

200

90

33

80

150

45

16.0

00004

140

115

250

120

35

80

165

50

22.0

00005

160

134

10

250

130

36

100

179

60

34.0

00006

180

155

12

300

150

44

100

202

70

46.0

00007

240

190

16

350

170

53

120

236

80

56.0

00008

300

213

16

400

200

58

120

255

94

5.0
8.0
11.5

Lower cast-in element FPA-3-E

Load
range
kN

Order-no.
0240.250-

f
min

br
min

cr
min

(f1-e)

(m+n)

dia. x

5.0

00001

70

50

107

120

14

51

107

250

8.0

00002

70

60

112

130

13

15

53

116

250

11.5

00003

80

70

122

140

18

18

60

133

250

16.0

00004

80

80

132

160

19

20

68

148

350

22.0

00005

90

100

132

160

19

23

71

151

400

34.0

00006

100

110

160

200

25

27

75

164

10

25

500

46.0

00007

115

140

180

220

29

33

80

166

12

42

500

56.0

00008

125

150

180

230

36

33

85

173

12

52

600

Higher values dmin will be required when using armin.

Load
range
kN

16.0
22.0
34.0
46.0
56.0

Complete set FPA-3-GCavity

Order-no.
0240.080-

40-120

00001

130-220

00002

40-120

00003

130-220

00004

40-120

00005

130-220

00006

40-120

00007

130-200

00008

40-130

00009

140-240

00010

40-120

00011

130-210

00012

50-120

00013

130-220

00014

60-120

00015

130-230

00016

subject to change without notice

all dimensions in mm

H A L F E N - PA N E L S U P P O RT F I X I N G T Y P E F PA - 3
Independently approved, installation details and selection table
ro

d min
f min

b 20*

ar min

a
Steel reinforcement stirrup
for cast-in support
(available on request)
yield strength 500N/mm2,
tensile strength 550N/mm2

see table
page 23
to

dBR min

p
adjustment

hr

25
g

c
Steel reinforcement stirrup
for lower cast-in element
(available on request)
yield strength 500N/mm2,
tensile strength 550N/mm2

br min
e

dia. i

f1

adjustment

30

dBR min
30
m

n
t
Spacer bolt and socket
(order separately)

cr min

Offset version for load ranges 34 kN


Further details: see type test report (on request)
Type FPA 3
t
Load range
u

dia.
kN
[mm] [mm]
5.0
10
21 25.0

Cavity b (mm)
60

70

80

120

145

165

130

150

170

Order no. Hanger assembly (M)


8.0

12

25

25.0

16

33

25.0

20

41

25.0

120

145

20

41

22.5

165

125

145

170

24

50

22.5

155

180

27

56

20.0

155

180

56.0

30

62

20.0

150

160

170

180

190

185

205

230

250

270

295

315

335

360

380

400

420

235

260

280

300

325

385

410

430

380

400

420

385

405

425

445

470

490

445

465

490

520

550

575

540

570

600

195

215

185

205

190

210

205

230

250

205

225

250

195

225

250

280

305

235

265

290

320

345

365

0240.220-00004
230

250

270

295

315

335

355

0240.220-00006
235

255

275

295

320

340

360

0240.220-00008
275

300

325

350

370

395

420

0240.220-00010
275

300

325

345

370

395

420

0240.220-00012
330

360

385

415

440

0240.220-00013
210

200

0240.220-00002

0240.220-00011

Order no. Hanger assembly (M)


Order-no. Hanger assembly (M)

140

0240.220-00009

Order no. Hanger assembly (M)


46.0

130

0240.220-00007

Order no. Hanger assembly (M)


34.0

120

0240.220-00005

Order no. Hanger assembly (M)


22.0

110

0240.220-00003

Order no. Hanger assembly (M)


16.0

100

0240.220-00001

Order no. Hanger assembly (M)


11.5

90

465

495

0240.220-00014
345

375

0240.220-00015

Useable site adjustment: h 25, b 20*, laterally 30


* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)
The dimension h is taken from support arm to upper edge of the angle in the lower cast-in element.
Higher values dmin will be required when using armin.

400

430

455

485

510

0240.220-00016
Other cavity sizes on request
subject to change without notice

all dimensions in mm

H A L F E N - PA N E L S U P P O RT F I X I N G T Y P E F PA - 5
Independently approved, Installation details and selection table
Component parts, Type FPA-5
FPA - 5 - M:
(Hanger assembly)

perforated strap with nut and


washer, locking bolt and slotted strap

FPA - 5 - E:
(Lower cast-in element)

U-shaped bracket with angle cleat


and polystyrene recess former

FPA - 5 - G:
(Complete set)

FPA - 5 - M
+ FPA - 5 - E

For assembly and installation instructions see page 17.


Variants (see page 4)
- Type FPA-5A (spandrel version)
- Type FPA-5S (version for lateral fixing)
- Type FPA-5Z (dual-hole suspension)
- Type FPA-5AZ (dual-hole suspension for spandrel version)

Variation in angle with smaller cavities:


Load
range
[kN]

Ordering example :

Cavity b (mm)
60

70

80

90

Product
Type
Component part
Load range (kN)
Cavity (mm)

25,0

8.0 18.5 21.5


11.5 16.5 19.0 22.0
16.0 14.5 17.0 19.5 22.5
22.0 13.5 15.5 18.0 20.0

15.0 16.5 18.5

46.0

Complete set
FPA-5-G-

5.0

Cavity

8.0

Order no.
0240.030-

60-100
110-180
190-280

00001
00002
00003

Cavity

60-110
120-180
190-260

11.5

Order no.
0240.030-

00004
00005
00006

Order no.

Cavity

0240.030-

60-120
130-190
200-290

00007
00008
00009

Cavity

60-140
150-190
200-280

22.0

Order no.
0240.030-

00010
00011
00012

15.5 17.018.5

56.0

16.0

34.0

Order no.

Cavity

0240.030-

60-140
150-200
210-320

00013
00014
00015

Cavity

70-160
170-220
230-310

46.0

Order no.
0240.030-

00016
00017
00018

Order no.
0240.250-

f
min

br
min

cr
min

5.0

00001

70

50

107

8.0

00002

70

60

112

11.5

00003

80

70

16.0

00004

80

22.0

00005

34.0

0240.030-

90-160
170-230
240-310

20.0

56.0

Order no.

Cavity

Lower cast-in element FPA-5-E

Load
range
[kN]

22.5

14.0 16.0 18.5 20.5

34.0

FPA - 5 - G - 16.0 - 200


Load
range
[kN]

100 110 120 >120

5.0 18.5 21.5

00019
00020
00021

Cavity

Order no.

100-150
160-250
260-350

00022
00023
00024

fixing with

(f1-e)

(m+n)

dia. x

Rz

HALFEN channel
HTA-

Halfen bolt
HS-

Anchor
bolts

120

14

51

107

250

5.5

38/17. l=150mm

37/17-M10x30

M10

130

13

15

53

116

250

8.8

49/30

50/30-M12x30

M12

122

140

18

18

60

133

250

12.7

52/34

50/30-M16x30

M16

80

132

160

19

20

68

148

350

17.7

52/34

50/30-M20x45

M20

90

100

132

160

19

23

71

151

400

23.8

72/49

72/49 M20x50

M20

00006

100

110

160

200

25

27

75

164

10

25

500

36.8

M24

46.0

00007

115

140

180

220

29

33

80

166

12

42

500

49.0

M27

56.0

00008

125

150

180

230

36

33

85

173

12

52

600

59.6

M30

stainless steel, recommended thread-diameter, must be in accordance with approval certificate for Rz
stainless steel, approval certificate no. Z.21.4-34, see also brochure B
in case of full load to the anchor

10

subject to change without notice.

all dimensions in mm

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - 5
Independently approved, installation details and selection table
f min

b 20*

recommended thread-diameter,
must be in accordance with
approval certificate
for Rz

ar min
see approval
certificate or
manufacturers
instructions

adjustment

25
h

Steel reinforcement stirrup


for cast-in support
(available on request)
yield strength 500N/mm2,
tensile strength 550N/mm2

adjustment

br min
y

hr

f1

30

see
table
page 23

30

w
e

dBR min

u
t

Spacer bolt and socket


(order separately)

dia. x

cr min

Offset version for load ranges 34 kN

Further details: see type test report (on request)


Type FPA 5
Load range dia.t
[kN]
[mm]
5.0

10

Cavity b (mm)

u
[mm]

21

25.0

60

70

80

185

180

175

185

180

Order no. Hanger assembly (M)


8.0

12

25

25.0

16

33

25.0

20

41

25.0

175

210

210

205

20

41

22.5

240

235

230

24

50

22.5

130

140

150

160

170

180

190

200

220

240

265

285

305

325

350

370

390

415

435

215

240

260

280

345

370

390

0240.170-00002

195
200
225

260

260

255

250

46.0

27

56

20.0

56.0

30

62

20.0

Order no. Hanger assembly (M)

325

0240.170-00005
220

240

265

285

305

325

285

285

280

350

370

245

265

285

310

330

245

270

350

390

415

290

315

340

365

275

270

340

335

375

390

410

365

435

395

415

435

440
-00012

460

485

460

485

0240.170-00014
295

320

340

365

390

415

330
360

440

0240.170-00017
355

385

410

435

465

0240.170-00019
370

430

-00009

0240.170-00011

0240.170-00016
340

410

0240.170-00006

0240.170-00008

220

200

0240.170-00003

0240.170-00013

Order no. Hanger assembly (M)


Order no. Hanger assembly (M)

305

0240.170-00010

Order no. Hanger assembly (M)


34.0

120

0240.170-00007

Order no. Hanger assembly (M)


22.0

110

0240.170-00004

Order no. Hanger assembly (M)


16.0

100

0240.170-00001

Order no. Hanger assembly (M)


11.5

90

490

520

545

0240.170-00020
355

0240.170-00022

Useable site adjustment: h 25, b 20*, laterally 30


* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)
The dimension h is taken from axis of fixing bolt to upper edge of the angle in the Lower cast-in element.

385

410

440

465

495

520

550
-00023

Other cavity sizes on request


= angle changed, therefore larger h
subject to change without notice.

all dimensions in mm

11

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - 5 Z
Dual-hole suspension
f min

b 20*

Component parts, Type FPA-5Z

recommended thread-diameter,
must be in accordance with
approval certificate for Rz

FPA - 5Z - M:
(Hanger assembly)

Perforated strap with nut,u-washer,


locking bolt and dual-hole suspension

FPA - 5 - E:
(Lower cast-in element)

U-shaped bracket with angle cleat


and polystyrene recess former, same
components as Type FPA-5-E

FPA - 5Z - G:
(Complete set)

FPA - 5Z - M
+ FPA - 5 - E

br min
f1

e
m

Spacer bolt and


sockets (order separately)

For assembly and installation instructions see page 17


Variation in angle with smaller cavities:
Load
range
[kN]

Complete set
FPA-5Z-G-

Cavity

60-100
110-180
190-280

Order no.

00001
00002
00003

Order no.

Cavity

0240.060-

11.5

60 -110
120-180
190-260

00004
00005
00006

Cavity

0240.060-

60-120
130-190
200-290

00007
00008
00009

60-140
150-190
200-280

90

100 110 120 >120

16.0 14.5 17.0 19.5 22.5


22.0 13.5 15.5 18.0 20.0

Order no.

00010
00011
00012

Cavity

15.0 16.5 18.5

46.0

15.5 17.018.5

60-140
150-200
210-320

34.0

Order no.

Cavity

0240.060-

00013
00014
00015

46.0

Order no.

Cavity

0240.060-

70-160
170-220
230-310

22.5

14.0 16.0 18.5 20.5

34.0

22.0

0240.060-

25,0

56.0

16.0

Order no.

Cavity

0240.060-

80

11.5 16.5 19.0 22.0

FPA - 5Z - G - 16.0 - 200


8.0

70

8.0 18.5 21.5

Product
Type
Component part
Load range (kN)
Cavity (mm)

5.0

60

5.0 18.5 21.5

Ordering example :

Load range [kN]

Cavity b (mm)

00016
00017
00018

56.0

Order no.

Cavity

0240.060-

90-160
170-230
240-310

20.0

00019
00020
00021

Order no.
0240.060-

100-190
160-250
260-350

00022
00023
00024

200

Further details: see type test report (on request)


Type FPA 5Z

Cavity b (mm)

Load range [kN]

s
mm

d
mm

5.0

120

8.5

25.0

60

70

80

185

180

175

185

180

Order no. Hanger assembly (M)


8.0

135

10.5

25.0

160

12.5

25.0

160

12.5

25.0

175

210

210

205

170

16.5

22.5

240

235

230

190

22.5

22.5

130

140

150

160

170

180

190

200

220

240

265

285

305

325

350

370

390

415

435

215

240

260

280

345

370

390

0240.200-00002

195
200
225

260

260

255

250

46.0

250

25.0

20.0

56.0

280

25.0

20.0

Order no. Hanger assembly (M)

0240.200-00003

0240.200-00005
220

240

265

285

305

325

285

285

280

350

370

220

245

265

285

310

330

245

270

350

390

415

290

315

340

365

275

270

340

335

375

390

410

365

435

395

415

435

440
-00012

460

485

460

485

0240.200-00014
295

320

340

365

390

415

330
360

440

0240.200-00017
355

385

410

435

465

0240.200-00019
370

430

-00009

0240.200-00011

0240.200-00016
340

410

0240.200-00006

0240.200-00008

490

520

545

0240.200-00020
355

0240.200-00022

Useable site adjustment: h 25, b 20*, laterally 30


* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)
The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.

12

325

0240.200-00013

Order no. Hanger assembly (M)


Order no. Hanger assembly (M)

305

0240.200-00010

Order no. Hanger assembly (M)


34.0

120

0240.200-00007

Order no. Hanger assembly (M)


22.0

110

0240.200-00004

Order no. Hanger assembly (M)


16.0

100

0240.200-00001

Order no. Hanger assembly (M)


11.5

90

385

410

440

465

495

520

550
-00023

Other cavity sizes on request


= angle changed, therefore larger h
subject to change without notice. all dimensions in mm

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - 5 A
Spandrel version

fmin

b 20*

see table page 23

hr

Component parts, Type FPA-5A

ar according to approval
certificate

h 25*

corner
protection

FPA - 5A - M:
(Hanger assembly)

perforated strap with nut, u-washer,


locking bolt, slotted strap and corner
protection (loose)

FPA - 5A - E:
(Lower cast-in element)

u-shaped bracket with angle cleat


and polystyrene recess former, same
components as Type FPA-5-E

FPA - 5A - G:
(Complete set)

FPA - 5A - M
+ FPA - 5 - E

For assembly and installation instructions see page 17


Lower cast-in elements see table page 10 and 11
The spandrel version FPA-5A requires a little more space in cavity
than FPA-5. To get the correct hole of perforated strap see table
on page 18.
Further details: see type test report (on request).

lateral
adjustment
30

Variation in angle with smaller cavities:


Load
range
[kN]

Ordering example :
Product
Type
Component part
Load range
Cavity

Complete set
FPA-5A-G-

5.0

8.0

11.5

16.5 19.0 22.0

16.0

17.0 19.5 22.5

22.0

15.5 18.0 20.0

16.0

22.5

16.0 18.5 20.5

22.0

34.0

Cavity

Order no.
0240.040-

Cavity

Order no.
0240.040-

Cavity

Order no.
0240.040-

Cavity

Order no.
0240.040-

60-100
110-180
190-280

00001
00002
00003

60-110
120-180
190-260

00004
00005
00006

60-120
130-190
200-290

00007
00008
00009

60-140
150-190
200-280

00010
00011
00012

60-140
150-200
210-320

00013
00014
00015

70-160
170-220
230-310

00016
00017
00018

Cavity b

10

110

11

60

70

80

90

100

110

120

130

140

150

160

170

180

190

160

180

200

220

245

265

285

305

330

350

370

395

415

195

220

240

260

325

350

370

390

22

25.0

170

165

12 135

13

26

25.0

195

190

0240.180-00001

16

155

17

20

210

21

180

20

210

21

34

25.0

215

210

24

260

25

205

280

41

25.0

245

240

305

200

220

240

260

280

305

230

220

240

260

285

305

41

22.5

260

255

250

240

325
325

290

315

335

360

0240.180-00013
50

22.5

285

345

365

385

275

270

345
385

410
-00009

370

390

0240.180-00011
265

415

0240.180-00006

0240.180-00008

0240.180-00010

200

-00003

0240.180-00005

0240.180-00007

Order no. Hanger assembly (M)


Order no. Hanger assembly (M)

0240.180-00002

175

0240.180-00004

Order no. Hanger assembly (M)

34.0

25.0

8.0 15.5 18.5 21.5


11.5

Order no.
0240.040-

Order no. Hanger assembly (M)

22.0

100 110 120 >120

Cavity

Order no. Hanger assembly (M)

16.0

90

Order no.
0240.040-

Order no. Hanger assembly (M)

11.5

80

34.0

Type FPA 5A

8.0

70

Cavity

dia.
Load range
ar dia. d e1
M
[mm] [mm] [mm]
[kN]
[mm]
5.0

60

5.0 18.5 21.5

FPA - 5A - G - 16.0 - 200


Load range [kN]

Cavity b (mm)

410

410
-00012

435

460

435

460

0240.180-00014
265

0240.180-00016

Useable site adjustment: h 25, b 20*, laterally 30


* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)
The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.
Other dimensions see FPA-5

290

315

335

360

385

410

0240.180-00017
Other cavity sizes on request
= angle changed, therefore larger h
subject to change without notice. all dimensions in mm

13

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - 5 A Z
Spandrel version Dual-hole suspension
Component parts, type FPA-5AZ
fmin

ar according to approval
certificate

h 25*

hr

see table page 23

b 20*

corner
protection

FPA - 5AZ - M:
(Hanger assembly)

Perforated strap with nut, U-washer,


locking bolt, dual-hole suspension
and corner protection

FPA - 5A - E:
(Lower cast-in element)

u-shaped bracket with angle cleat and


polystyrene recess same asType FPA-5-E

FPA - 5AZ - G:
(Complete set)

FPA - 5AZ - M
+ FPA - 5 - E

For assembly and installation instructions see page 17


The spandrel version FPA-5AZ requires a little more space in cavity
than FPA-5. To get the correct hole of perforated strap see table on
page 18.
Further details: see type test report (on request).
Please state ar-distance when ordering.

lateral
adjustment
30

Variation in angle with smaller cavities:

Ordering example :
d

Product
Type
Component Part
Load range
Cavity

Complete set
FPA-5AZ-G-

5.0

8.0

11.5

16.0

17.0 19.5 22.5

22.0

15.5 18.0 20.0


16.0 18.5 20.5

22.0

22.5

34.0

Order no.
0240.070-

Cavity

Order no.
0240.070-

Cavity

Order no.
0240.070-

Cavity

Order no.
0240.070-

60-100
110-180
190-280

00001
00002
00003

60-110
120-180
190-260

00004
00005
00006

60-120
130-190
200-290

00007
00008
00009

60-140
150-190
200-280

00010
00011
00012

60-140
150-200
210-320

00013
00014
00015

70-160
170-220
230-310

00016
00017
00018

yellow

Cavity b

dia. d
[mm]

8.5

25.0

red

10.5

25.0

blue

12.5

25.0

green

12.5

25.0

brown

16.5

22.5

Order no. Hanger assembly (M)


black

22.5

22.5

Order no. Hanger assembly (M)

60

70

80

90

100

110

120

130

140

150

160

170

180

190

170

165

160

180

200

220

245

265

285

305

330

350

370

395

415

195

190

195

220

240

260

325

350

370

0240.210-00001
180

0240.210-00002

175

0240.210-00004
215

210

205

280

200

220

240

260

280

0240.210-00007
245

240

305
305

260

255

230

220

240

260

285

305

345

365

385

250

240

275

270

325

265

290

315

335

360

415
410
-00009

345

370

390

0240.210-00011

0240.210-00013
285

325

390

0240.210-00006

0240.210-00008

0240.210-00010

200

0240.210-00003

0240.210-00005

385

410
-00012

410

435

460

410

435

460

0240.210-00014
265

290

0240.210-00016

Useable site adjustment: h 25, b 20*, laterally 30


* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)
The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.
Other dimensions see FPA-5

14

25.0

16.5 19.0 22.0

Cavity

Order no. Hanger assembly (M)

34.0

100 110 120 >120

Order no.
0240.070-

Order no. Hanger assembly (M)

22.0

90

Cavity

Order no. Hanger assembly (M)

16.0

80

Order no.
0240.070-

Order no. Hanger assembly (M)

11.5

70

8.0 15.5 18.5 21.5


11.5

16.0

Type FPA 5AZ

8.0

60

5.0 18.5 21.5

Cavity

Load range Colour


[kN]
coding
5.0

Cavity b (mm)

34.0

FPA - 5AZ - G - 16.0 - 200


Load range
[kN]

Load
range
[kN]

315

335

360

385

0240.210-00017
Other cavity sizes on request
= angle changed, therefore larger h
subject to change without notice. all dimensions in mm

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - S / - S 1
Special versions
TYPE FPA-S
Component parts, type FPA-S
FPA-S-R:
HTA-HALFEN channel
(Cast-in support)

25

Ordering example type S:


Product
Type
Component part
Load range(kN)
Cavity (mm)

FPA-S-M:
perforated strap with nut
(Hanger assembly) and U-washer, rocker
connector, 2 Halfen bolts
with nut and U-washer

FPA - S - M - 3.0 - 200

FPA-S-E:
HTA-HALFEN channel
(Lower cast-in element)
Load range
[kN]
b

fmin acc. HTA-approval certificate


Type
Load
Marking
range [kN]
3.0

5.0

FPA-S-R
Cast-in support
Halfen channel

FPA-S-E
FPA-S-M
Lower cast-in
Hanger assembly
element
Halfen channel

HTA 28/15(A4) HTA 28/15(A4)

FPA-S-R
+ FPA-S-M
+ FPA-S-E

Complete set
FPA-S-G-

FPA-S-G:
(Complete set)

8.0

6.0

Order no.
Order no.
Cavity
0240.0100240.010-

Cavity
80-180
190-200

00001
00002

80-180
190-200

Cavity b (mm)
90

100

110

120

130

140

150

160

170

180

190

3.0 kN

200

220

240

260

280

300

330

350

370

390

410

430

450

6.0kN

200

220

240

260

280

350

370

390

410

430

0240.150-00001

HTA 38/17(A4) HTA 38/17(A4)

00003
00004

80

Order no. Hanger assembly (M)


6.0

3.0

Order no. Hanger assembly (M)

300

200

-00002

330

0240.150-00003

450

-00004

TYPE FPA-S1
Component parts FPA-S1
FPA-S1-R:
HTA-HALFEN channel
(Cast-in support)
FPA-S1-M:
rocker connector, nut
and u-washer,
1 x HALFEN bolt with
nut and U-washer
FPA-S1-E:
perforated strap
(Hanger assembly)

25

Ordering example type S1:


Product
Type
Component part
Load range (kN)
Cavity (mm)
FPA - S1 - M - 6.0 - 200

(additional reinforcement on site)

Type
Load
range
[kN]
3.0

Additional reinforcement (on site)


Yield strength 500N/mm2,
tensile strength 550N/mm2,
dia.6 mm (Form see page 11)

Load range
[kN]

FPA-S1-R
+ FPA-S1-M
+ FPA-S1-E

Complete set
FPA-S1-G-

FPA-S1-G:
(Complete set)

6.0

Cavity Order no. Cavity Order no.


(mm) 0240.020- (mm) 0240.02080-150
160-200

00001
00002

80-150
160-200

00003
00004

Cavity b

Marking

FPA-S1-R
Cast-in support
Halfen channel

FPA-S1-E
Lower cast-in
element
perforated strap

FPA-S1-M
Hanger
assembly

80

90

100

110

120

130

140

150

160

170

180

190

5.0

HTA 28/15(A4)

3.0 kN

3.0 kN

190

210

230

250

270

290

320

340

360

380

400

415

435

6.0 kN

6.0 kN

190

210

230

250

270

290

360

380

400

420

440

Order no. Hanger assembly (M)


6.0

3.0

8.0

HTA 38/17(A4)

Order no. Hanger assembly (M)


subject to change without notice

200

0240.160-00001
320

340

0240.160-00002

all dimensions in mm

15

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA 3
Assembly and installation instruction

INSTALLATION OF THE CAST-IN


SUPPORT FPA-3 R

3. Fix with nails to the formwork (see


FPA-5). Nail holes are provided at the
U-shaped bracket and the angle cleat.

6. Position complete assembly on the


support arm.

recess former
support arm

ASSEMBLY OF THE PRECAST WALL


PANEL

rocker
connector

suitable area for concrete edge


reinforcement
(on site)

max. upper position


max. lower position

1. Place the polystyrene recess onto the


support arm.
2. Insert the reinforcing stirrup through
the holes in the side straps of the support arms.
3. Attach the cast-in support to the
formwork with 2 nails. (securing with
additional reinforcement is possible).

ASSEMBLY ACCESSORIES:
-

MOUNTING OF THE LOWER CASTIN ELEMENT FPA-3-E

open ring spanner


(order separately, see page 40)

locating pin

angle cleat

u-shaped
bracket
recess former

reinforcement
(on site)
polystyrene
recess former

1. Insert the polystyrene recess former


between u-shaped bracket and angle
cleat (thicker part into the panel) and
tighten the nuts. Nuts should be tightened to the torque value quoted in
the following table.
2. Insert the reinforcing stirrup through
the holes provided.

16

1. Remove the polystyrene recess


former.
2. Slide the perforated strap between
u-shaped bracket and angle cleat.
Any polystyrene remaining in the gap
between the u-shaped bracket and
the angle cleat can be pushed out
with the perforated strap.
3. Adjust the perforated strap roughly to
the required length according to table
page 18, fix the perforated strap by
means of the locating pin (rotate the
locating pin 180). Bend the perforated strap over the angle cleat.
4. Tighten nuts to the torque values
quoted in the following tables.
5. Assemble the rocker connector, place
the u-washer and nut on the threaded rod of the perforated strap and
hang into the cast-in support.

RECOMMENDED TORQUE FOR


BOLTS TO THE WALL PANELINSTALLATION PART FIXING

recommended torque [Nm]

Load
range [kN]

initial torque

final torque

5.0

8.0

11.5

10

16.0

15

22.0

15

34.0

10

30

46.0

15

60

56.0

15

60

H A L F E N PA N E L S U P P O RT F I X I N G T Y P E F PA - 5 . . .
Assembly and installation instruction

CAST-IN THE LOWER CAST-IN ELEMENT FPA-5-E INTO WALL PANEL

angle cleat

U-shaped
bracket

ASSEMBLY OF THE PRECAST WALL


PANEL
1. Set the approved anchor bolt into the
concrete, according to the approval
certificate and manufacturers instructions.
suitable area for concrete edge
fixingbolts

highest installation
lowest installation

recess former

slotted
strap

reinforcement
(on site)
polystyrene
recess former

1. Insert the polystyrene recess former


between U-shaped bracket (thicker
part into the panel) and the angle
cleat and tighten the nut. Nuts should
be tightened to the torque value
quoted in the following table.
2. Insert the reinforcing stirrups through
the holes provided.
3. Fix with nails to the formwork. Nail
holes are provided for this in both of
the U-shaped bracket and the angle
cleat

wooden board

temporary construction

fixing bolts
locating pin

2. Remove the polystyrene recess former


from the lower fixing.
3. Slide the perforated strap between the
U-shaped bracket and the angle cleat.
Any polystyrene remaining in the gap
between the U-shaped bracket and
the angle cleat can be pushed out
with the perforated strap.
4. Adjust the perforated strap roughly to
the required length according to table
page 18, fix the perforated strap by
means of the locating pin (rotate the
locating pin 180). Bend the perforated strap over the angle cleat.
5. Tighten nuts to the torque values
quoted in the following tables.
6. Fix the slotted strap to the threaded
rod of the perforated strap with nuts
and washers.
7. Secure the slotted strap with the fixing
bolts.
8. Position complete assembly onto the
support arm.

two point
suspension

ASSEMBLY ACCESSORIES
-

open ring spanner


(order separately, see page 40)

TORQUE VALUES FOR BOLTS OF


THE LOWER COMPONENT
Load range

Recommended torque [Nm]

[kN]

Initial torque

Final torque

5.0

8.0

11.5

10

16.0

15

22.0

15

34.0

10

30

46.0

15

60

56.0

15

60

17

TA B L E T O S E L E C T T H E C O R R E C T H O L E O F P E R F O R AT E D S T R A P

locating pin

axis of the hole preselected for fixing

PERFORATED HANGER STRAP FOR TYPE FPA 3


Type FPA-3

Load range [kN]


5.0

Cavity b
[mm]

Z
[mm]

8.0
L
[mm]

Z
[mm]

11.5
L
[mm]

Z
[mm]

16.0
L
[mm]

Z
[mm]

22.0
L
[mm]

Z
[mm]

34.0
L
[mm]

Z
[mm]

46.0
L
[mm]

Z
[mm]

56.0
L
[mm]

Z
[mm]

L
[mm]

60

251

284

283

320

378

392.5

458

499.5

70

293

309

316

361

378

442.5

514

561.5

80

314

334

349

361

419

442.5

514

90

335

382

402

640

492.5

100

356

384

382

110

377

384

120

398

409

130

419

140

435

359

453

506

515

614

630

561.5

570

714

623.5

402

460

415

443

448

443

434

448

461

459

150

482

160

503

170

524

180

545

559

580

607

665

692.5

794

871.5

190

566

584

613

648

706

742.5

850

871.5

200

587

609

613

648

706

742.5

906

933.5

645

492.5

570

623.5

501

542.5

626

685.5

501

542.5

626

685.5

484

542

592.5

682

747.5

481

525

583

592.5

682

747.5

484

514

525

583

642.5

738

747.5

509

547

566

624

642.5

738

653

534

547

704

679

566

665

860

692.5

830

948

794

809.5
809.5

794

1042

PERFORATED HANGER STRAP FOR TYPE FPA 5


Type FPA-5

Load range [kN]


5.0

Cavity b
[mm]

Z
[mm]

8.0
L
[mm]

L
[mm]

Z
[mm]

16.0
L
[mm]

Z
[mm]

22.0
L
[mm]

Z
[mm]

34.0
L
[mm]

Z
[mm]

46.0
L
[mm]

Z
[mm]

56.0
L
[mm]

Z
[mm]

60

167

184

217

238

255

70

167

184

217

238

255

292.5

80

167

184

217

238

255

292.5

90

188

184

238

255

292.5

346

100

209

209

217

238

255

292.5

346

375.5

110

230

234

250

238

296

292.5

120

251

259

283

279

296

292.5

346

375.5

130

272

284

316

279

337

342.5

346

375.5

140

293

316

320

337

342.5

402

375.5

150

314

349

361

378

392.5

402

375.5

160

335

359

382

361

419

392.5

458

437.5

170

377

384

382

402

419

442.5

514

437.5

180

398

409

415

402

460

442.5

514

190

419

434

448

443

501

492.5

200

440

501

492.5

246

435

645

subject to change without notice

18

Z
[mm]

11.5

278

309
334

459

453

653

217

481

341

506

704

484

392

515

679

409

614

480

630

346

570
570

556

724

L
[mm]

375.5
608

499.5
499.5
561.5

794

all dimensions in mm

H A L F E N T O P F I X I N G D O W E L T Y P E W PA - A / B
Calculation of loads
Applied loads: (light arrows)

Checking calculation:

Q = 1/2 dead weight of the panel (with


symmetrical suspension of the panel)

Hmax table value see page 20

H
b

Hz

W = 1/2 wind load on the panel


Wd = wind pressure
Ws = wind suction

Q
a

Loads on fixings (dark arrows)

V=Q
Du, Q =

Qxa
= Hexz
h

Hmax = Hexz + Ws x 0,5 = Do

0.5 x Ws corresponds 1/4 wind load on


the whole panel
Du = Du, Q + 0.5 Wd = wind load on 1/4
panel

Du

Du. g 1.2 Ws
otherwise suction restraint fixing required.
Dimensions:
a = Load eccentricity
calculate for small panel unit
height with value a (centroidal axis
to axis of anchor). With tall panels
(e.g. storey height) its position can
be assumed approximately on the
panels centre line.
h = distance between lower and upper
restraint fixings
Further information see page 20

H A L F E N T O P F I X I N G D O W E L T Y P E W PA - A / B
Calculation
r

dia. p

t
g

b
c

lg

Threaded plate,
dimensions see
page 20 (r )

Load range
V [kN]

Dowel
[thread]

A
[mm2]

W
[mm3]

5.0

M24 x 1.5

380

1045

8.0

M28 x 1.5

573

1932

11.5

M30 x 1.5

661

2393

16.0

M35 x 1.5

908

3858

22.0

M39 x 1.5

1134

5387

34.0

M45 x 1.5

1521

8362

subject to change without notice.

V
dia. d

The table values V or Hexz and/or Hmax


may be exceeded providing the following
checks are carried out (please consult
HALFEN-DEHA technical department):
A = Cross-sectional area of the dowel
W = Section modulus of the dowel
= Steel stress

Nd = 1.35 (V + 3x Hmax)
Md = 1.35 x Hmax (b+35)
N
M
+
<1
Nd
Mpld
Nd = A x

200
= 181.82 x A [N]
1.1

Mpld = 1.69 x W x

200
= 307.27 x W [N]
1.1

19

H A L F E N T O P F I X I N G D O W E L T Y P E W PA - A / B
Selection table
The Top Fixing Dowel is adjustable for
height 15mm.
(with b = 20mm : +15/-10mm).
One dowel should be fitted with a plastic
sleeve to allow thermal expansion.

Type WPA -B
(with plastic sleeve to allow
thermal expansion)

Type WPA -A
(fixed)

Ordering example :
Product
Type
Load range(kN)
Dimension b (mm)
WPA -A -11.5 - 60

Load range V
[kN]
Colour
Product

Type

-A/-B

11.5

16.0

22.0

34.0

yellow

red

blue

green

brown

black

0241.010-00001 0241.010-00002 0241.010-00003 0241.010-00004 0241.010-00005 0241.010-00006

Order no. -B

0241.020-00001 0241.020-00002 0241.020-00003 0241.020-00004 0241.020-00005 0241.020-00006

H max.

H max.

H max.

H max.

H max.

H max.

kN

kN

kN

kN

kN

kN

20

3.40

6.07

30

2.94

5.26

6.27

9.85

13.30

19.57

40

2.58

4.64

5.54

8.73

11.80

17.42

50

2.31

4.15

4.96

7.83

10.61

15.70

60

2.08

3.76

4.49

7.10

9.63

14.28

70

1.90

3.43

4.10

6.50

8.82

13.10

80

3.77

5.99

8.14

12.10

l [mm]

275

275

310

315

345

375

t [mm]

65

65

70

75

75

75

min c [mm]

140

140

160

160

190

220

dia. d [mm]

22

27

29

34

38

24

e [mm]

M24 x 1.5

M28 x 1.5

M30 x 1.5

M35 x 1.5

M39 x 1.5

M45 x 1.5

lg [mm]

115

115

120

125

125

125

r [mm]

110

115

120

125

140

140

g [mm]

10

10

12

12

15

15

dia. p [mm]

60

70

70

70

80

80

max. Hz [kN]

5.18

9.25

9.85

15.48

20.37

29.36

subject to change without notice.

20

8.0

Order no. -A

b
[mm]

WPA-

5.0

H A L F E N T O P F I X I N G D O W E L T Y P E W PA - A / B
Assembly and installation instruction
4. The tapped plate is then twisted on to
the exposed thread of the dowel.

1. Form a recess in the structure (grout


hole) for the dowel may be cast
directly into the concrete, in which
case care should be taken to ensure
that the dowel remains perpendicular.
2. The dowel (when not cast-in) should
be grouted into the structure vertically
using concrete (strength 35 N/mm2)
3. Form a recess in the precast unit for
grouting in the dowel once aligned
(recess dia.p see table page 20).

5. Positioning of the corner panel is then


achieved vertically by use of the tapped plate and horizontally within the
grout recess.

6. Once finally positioned the recess in


the panel is grouted up with concrete
(concrete strength 25N/mm2). The
panel must be temporarily secured in
its final position until the concrete
grout has cured.

21

H O R I Z O N TA L A N C H O R I N G
Halfen-Spacer bolts, wind anchors, dowel restraint fixings, summary of types

Horizontal anchors are used as horizontal


support of facing panels. Loads are to be
calculated as shown on page 6. The
selection of the version is made according
to section, distance and accessibility.
A lot of various Halfen-DEHA anchors in
different load ranges are allowable.

HALFEN WIND ANCHORS


Version for the use between orthogonal
surfaces:
type HKZ
Hammer-head restraint tie
type HKZ-GF Hammer-head screw tie
type HKZ-GU Hammer-head restraint
tie, U-shaped

HALFEN SPACER BOLTS


Versions:
type DS - 13, DS - 16, DS - 25

HALFEN DOWEL RESTRAINT


FIXINGS
Upper socket:
Type HFV 1
Type HFV 2
Type HFV 5
Type HFV 8

Slotted plastic socket KS


Slotted steel socket A4
Plastic socket KS
Fixed socket A4

Dowels:
Type HFV 3
Type HFV 7

Loose dowel A4
Fixed dowel A4

Lower socket:
Type HFV 4
Type HFV 5
Type HFV 8
Type HFV 9

Grouting socket A4
Plastic socket KS
Fixed socket A4
Plastic grouting socket KS

Restraint tie Type HZK-GU

Spacer bolt Type DS - 13

Version for the use between parallel surfaces:


type LD Adjustable restraint
type SPV Restraint with turnbuckle
type WDK Plastic wind anchor

Dowel fixing Type HFV 238

Adjustable dowel fixing:


Type HFV 6N
Adjustable dowel restraint fixing
see page 33 (only supplied as complete
set)

Adjustable restraint Type LD

22

H A L F E N S PA C E R B O LT S T Y P E D S - 1 3 / 1 6 / 2 5

Ordering example :

Product
Type
Thread
Cavity b (mm)

hr

DS-13-10-100

Allowable loads and edge distances for


Spacer bolts by using without additional
reinforcement

ALLOWABLE LOADS ON SPACER BOLTS


Product

DS

Type

Thread

Cavity
b
[mm] 20mm

M10

40

7.81

12.46

19.47

60

7.81

12.46

19.47

13
16
25

M12

M16

M20

M24

M27

36.37

36.37

46.60

Thread

min f
[mm]

min hr
[mm]

M10

70

50

7.81

M12

70

90

12.46

80

120

16.64

90

120

19.47

90

135

24.48

100

150

28.80

Allowable compressive load [kN]

zul.N
[kN]

80

7.81

12.46

19.47

36.37

46.60

100

7.60

12.46

19.47

36.37

46.60

60.60

120

6.65

11.18

19.47

36.37

44.11

59.91

140

5.83

10.02

19.47

36.37

41.56

56.81

160

5.14

8.99

19.47

36.37

39.19

53.92

120

170

36.37

180

4.54

8.09

19.47

34.83

36.98

51.20

120

180

38.40

200

4.02

7.30

17.99

32.57

34.93

48.65

150

180

46.60

220

16.63

30.49

33.01

46.25

120

180

38.40

240

15.39

28.57

31.21

44.00

150

225

55.20

subject to change without notice

Other cavity dimensions on request

M16

M20

M24
M27

all dimensions in mm

L
L

DS 1

DS 3

Plastic socket
DS 7
(separately)

DS 5

DS 2

DS 1
DS 6

LH
LH

LH

Spacer bolt Type DS - 13

Spacer bolt Type DS - 16

Spacer boltType DS - 25

consists of: tensile/compressive socket DS 3

consists of:

consists of:

spacer bolt DS 1

pressure plate DS 6
spacer bolt DS 1

The plastic socket DS 7 is to be ordered


separately.
DS-16 is not suitable for restraint Type LD.

tensile/compressive socket DS 5
spacer bolt DS 2

The DS 5 socket is open ended allowing


the DS 2 bolt, which has a slot in this end
of its shank to be adjusted after assembly.

23

H A L F E N S PA C E R B O LT S T Y P E D S - 1 3 / 1 6 / 2 5

LENGTH OF SPACER BOLTS


M10

Cavity
b
[mm] 20mm

L
DS-13/-25

40
60

M12
L
DS-16

L
DS-13/-25

70

90

90

110

80

110

100

M16
L
DS-16

L
DS-13/-25

72

92

75

92

112

95

130

112

132

115

130

150

132

152

120

150

170

152

140

170

190

172

160

190

210

180

210

200

M20

M24
L
DS-13/-25

M27

L
DS-13/-25

L
DS-16

95

80

100

115

100

120

105

135

120

140

125

145

135

155

140

160

145

165

145

165

172

155

175

160

180

165

185

165

185

192

175

195

180

200

185

205

185

205

192

212

195

215

200

220

205

225

205

225

230

212

232

215

235

220

240

225

245

225

245

230

250

232

252

235

255

240

260

245

265

245

265

220

255

275

260

280

265

285

265

285

240

275

295

280

300

285

305

285

305

subject to change without notice

L
DS-16

Other spacings on request

L
DS-16

L
DS-13/-25

L
DS-16

125

all dimensions in mm

Recommended Halfen spacer bolts suitable for buildings up to 100 m height and maximum
area of the precast unit with minimum thickness f.
Load range
of panel support
fixing
[kN]

Halfen
spacer bolt
DS

Cavity
b
up to [mm]

5.0

M10

150

5.0

M12

250

8.0

M12

160

8.0

M16

390

11.5

M16

310

16.0

M16

220

16.0

M16

420

22.0

M16

350

34.0

M16

230

34.0

M16

260

46.0

M16

180

46.0

M16

210

56.0

M16

150

56.0

M16

380

Consisting of :
Type 13:
spacer bolt DS 1
and socket DS 3
Type 16:
spacer bolt DS 1
and pressure plate DS 6
Type 25:
spacer bolt DS 2
and socket DS 5

DS 3
b
f

LH

DS 7
LENGTHS OF THE SOCKETS
LH
Thread
tensile/compressive
socket DS 3
LH
Order-no.

M10

M12

M16

M20

M24

M27

58

59

64

72

75

80

0243.030-00001 0243.030-00002 0243.030-00003 0243.030-00004 0243.030-00005 0243.030-00006

DS 6

Pressure plate DS 6
Order-no.

Plastic socket DS 7
for DS - 16
(order separately)

0243.060-00001 0243.060-00002 0243.060-00003 0243.060-00004 0243.060-00005 0243.060-00006

70

70

80

80

LH
Order-no.

0243.070-00001 0243.070-00002 0243.070-00003 0243.070-00004

tensile/compressive
socket DS 5
Order-no.

24

LH

LH = f (thickness of precast unit)


0243.050-LH

0243.050-LH

0243.050-LH

0243.050-LH

DS 5

on request

on request

H A L F E N S PA C E R B O LT S T Y P E D S - 1 3 / 1 6 / 2 5

ORDER NOS. FOR SPACER BOLTS DS 1 / DS 2


M10
Length L

70

90

110

130

150

170

190

210

230

250

DS1 Order-no. 243.010-

00002

00003

00004

00005

00006

00007

00008

00009

00010

00011

DS2 Order-no. 243.020-

00001

00002

00003

00004

00005

00006

00007

00008

00009

M12
Length L

72

92

112

132

152

172

192

212

232

252

DS1 Order-no. 243.010-

00012

00013

00014

00015

00016

00017

00018

00019

00020

00021

DS2 Order-no. 243.020-

00011

00012

00013

00014

00015

00016

00017

00018

00019

M16
Length L

75

95

115

135

155

175

195

215

235

255

275

295

DS1 Order-no. 243.010-

00022

00023

00024

00025

00026

00027

00028

00029

00030

00031

00032

00033

DS2 Order-no. 243.020-

00021

00022

00023

00024

00025

00026

00027

00028

00029

00030

00031

M20
Length L

80

100

120

140

160

180

200

220

240

260

280

300

DS1 Order-no. 243.010-

00035

00036

00037

00038

00039

00040

00041

00042

00043

00044

00045

00046

DS2 Order-no. 243.020-

00033

00034

00035

00036

00037

00038

00039

00040

00041

00042

00043

M24
Length L

105

125

145

165

185

205

225

245

265

285

305

DS1 Order-no. 243.010-

00047

00048

00049

00050

00051

00052

00053

00054

00055

00056

00057

DS2 Order-no. 243.020-

00045

00046

00047

00048

00049

00050

00051

00052

00053

00054

M27
Length L

145

165

185

205

225

245

265

285

305

DS1 Order-no. 243.010-

00058

00059

00060

00061

00062

00063

00064

00065

00066

DS2 Order-no. 243.020-

00056

00057

00058

00059

00060

00061

00062

00063

ORDER NOS. FOR SPACER BOLTS DS 13


DS 13
dia.

Cavity (mm)
40

60

80

100

120

140

160

180

200

220

240

M10

0243.130-

00001

00002

00003

00004

00005

00006

00007

00008

00009

M12

0243.130-

00010

00011

00012

00013

00014

00015

00016

00017

00018

M16

0243.130-

00019

00020

00021

00022

00023

00024

00025

00026

00027

00028

00029

M20

0243.130-

00030

00031

00032

00033

00034

00035

00036

00037

00038

00039

00040

M24

0243.130-

00041

00042

00043

00044

00045

00046

00047

00048

00049

00050

M27

0243.130-

00051

00052

00053

00054

00055

00056

00057

00058

ORDER NOS. FOR SPACER BOLTS DS 16


Cavity (mm)

DS 16

140

160

180

200

220

240

M10

0243.160-

00001

00002

00003

00004

00005

00006

00007

00008

00009

M12

0243.160-

00010

00011

00012

00013

00014

00015

00016

00017

00018

M16

0243.160-

00019

00020

00021

00022

00023

00024

00025

00026

00027

00028

00029

M20

0243.160-

00030

00031

00032

00033

00034

00035

00036

00037

00038

00039

00040

M24

0243.160-

00041

00042

00043

00044

00045

00046

00047

00048

00049

00050

M27

0243.160-

00051

00052

00053

00054

00055

00056

00057

00058

dia.

40

60

80

100

120

25

HALFEN RESTRAINT TIE TYPE HKZ


(only for tensile loads)
Ordering example :
Product/Type
Suitable channel
Distance a1
Material

HKZ-38/17-100-A4
ar

Component parts :
- Tie with slot and serrations
- Serrated washer

a1
l

Product

HKZ

a1 Load range
Suitable
20 (tensile)
channel
[kN]
[mm]

(HTA)
28/15

Order-no.
Stainless steel A4

0245.010-

fixing to
b
l
e
ar
Slot
HALFEN channel
[mm] [mm] [mm] [mm] [mm]
with T-head bolt

50

00001

90

75

00002

25

115

100

00003

50

140

00004

75

165

150

00005

100

190

175

00006

125

215

200

00007

150

240

125

3.5

25

HS 28/15
M10x30
recommended
torque
MA = 15 Nm

Adjustment
[mm]

Order HALFEN T-head bolt separately.

a1 or b
20mm

50

11x55

75

HS 38/17
M12x50
a1 or b
13x55 recommended tor 20mm
que
MA = 25 Nm

0245.020-

HKZ

(HTA)
38/17

75

00002

115

100

00003

25

140

125

00004

50

165

00005

75

190

175

00006

100

215

200

00007

125

240

150

7.0

30

subject to change without notice


short lengths 150, 200, or 250 mm long or officially
approved drilled bolts
Galvanized version on request
Check edge distances ar when using drilled bolts.

HALFEN RESTRAINT TIE TYPE HKZ-GF


(suitable for tensile and compressive loads)
Ordering example :
Product/Type
Suitable channel
Distance a1
Material

HKZ-38/17-100-A4
ar

b
a1
l

Product

Load range
a1
Suitable
(tensile/com 20
pression)
channel
[mm]
[kN]

(HTA)
HKZ-GF 28/15

Order-no.
Stainless steel A4

0245.050-

b
l
e
ar
Slot
[mm] [mm] [mm] [mm] [mm]

75

00001

25

115

100

00002

50

140

00003

75

165

150

00004

100

190

175

00005

125

215

00002

25

143

00003

50

168

00004

75

193

00005

100

218

125

3.5

30

50

fixing to HALFEN
channel
with T-head bolt

11x55

HS 28/15
M10x30
recommended
torque
MA = 15 Nm

13x55

HS 38/17
M12x50
recommended
torque
MA = 25 Nm

Adjustment
[mm]

Component parts :
- Tie with welded threaded rod,
pre-assembled locking plate, nut and
U-washer
- Serrated washer
Order HALFEN T-head bolt separately.

a1 or b
20mm

0245.060100
HKZ-GF

(HTA)
38/17

125
150
175

26

7.0

35

75

a1 or b
20mm

subject to change without notice


short lengths 150, 200, or 250 mm long or officially
approved drilled bolts
Galvanized version on request
Check edge distances ar when using drilled bolts.

HALFEN RESTRAINT TIE TYPE HKZ-GU


(suitable for tensile and compressive loads)
Ordering example:
Product/Type of
Suitable channel
Distance a1
Material

HKZ-GU-50/30-225-A4

h
ar

b
a1
l

Load
a1
range
Order-no.
Suitable
b
l
e
ar
h
Slot
Stainless steel A4
Product
20
(tensile/
channel
[mm] [mm] [mm] [mm] [mm] [mm]
[mm] compression) 0245.090[kN]
200
HKZGU

38/17

225

7.0

250

00001

125

243

00002

150

268

00003

175

293

44

fixing to
HALFEN channel
with T-head bolt

Adjustment
[mm]

75

HS 38/17
a1
M12x50
12 13x60
recommended torque 20
MA = 25 Nm

150

HS 49/30
a1
M16x50
15 17x60
recommended torque 20
MA = 60 Nm

Component parts :
- Tie with serrations, welded threaded
rod and pre-assembled locking plate,
nut and U-washer
- Serrated washer
Order HALFEN T-head bolt separately.

0245.100-

HKZGU

50/30

200

00001

50

245

225

00002

75

270

250

00003

100

295

275

12.0

00004

125

320

300

00005

150

345

56

short lengths 150, 200, or 250 mm long or officially


approved drilled bolts
Galvanized version on request
Check edge distances ar when using drilled bolts.
subject to change without notice

27

H A L F E N A D J U S TA B L E R E S T R A I N T T Y P E L D
(suitable for tensile and compressive loads)

dia.
k

The adjustable restraint type LD should


be used in conjunction with spacer bolts
M10, M12 and M16.
When using spacer bolts M10 use Uwashers between the bolt head and the
slot.
(order separately).

Load range
Product

(tensile)

[kN]
LD

Installation:
1. Pass the spacer bolt through the slot
in the strap. When using M10 spacer
bolts use a washer under the bolt
head.
2. Screw the spacer bolt into the socket
and adjust.
3. Attach to the HALFEN channel.
4. Use the adjustor bolt to keep the
strap parallel to the wall.
5. Tighten the HALFEN T-head bolt.

Ordering example :
Product
Load range

Order spacer bolts separately (see page


25 for details).

LD-3.5
Component parts:
- Adjustable restraint with setscrew
- HALFEN bolt with nut

Order-no.
0244.000-

a
[mm]

t
[mm]

k 15
[mm]

dia.
[mm]

fixing to HALFEN
channel

HALFEN
T-head bolt
dia. x L

2.0

00001

40

10

38

11

HTA 28/15

M10x40

3.5

00002

48

12

39

13

HTA 38/17

M12x50

6.0

00003

60

15

46

17

HTA 49/30

M16x50

subject to change without notice


short lengths 150, 200, or 250 mm long
For allowable compressive loads see Spacer bolts
page 23

HALFEN RESTRAINT WITH TURNBUCKLE TYPE SPV


Ordering example :
Product
Load range
Cavity (mm)
Material

SPV- 7.0- 100- A4


b

Component parts :
- Turnbuckle
- 2 HALFEN T-head bolts (righthand/
lefthand), 3 flat nuts, 2 U-washers
and 2 locking washers
Order HALFEN channel separately.

subject to change without notice


Short lenght 150, 200, 250 mm long
All dimensions in mm.
Load range [kN]

5.0

7.0

HALFEN T-head
HALFEN T-head
Cavity
Turnbolt
bolt
Product
b
buckle
lefthand thread
righthand thread
mm
L
M12
M12
10010
50
60
40

SPV

00001

Orderno.
00007

HALFEN T-head
HALFEN T-head
Turnbolt
bolt
buckle
lefthand thread
righthand thread
L
M16
M16
-

Orderno.

12015

50

75

40

00002

50

75

40

00008

14015

50

75

60

00003

50

75

60

00009

80

60

50

00013

16015

50

95

60

00004

50

95

60

00010

80

75

60

00014

18015

50

115

60

00005

50

115

60

00011

80

95

60

00015

20015

50

135

60

00006

50

135

60

00012

80

115

60

00016

HALFEN channel

28

Orderno.

10.0

HALFEN T-head
HALFEN T-head
Turnbolt
bolt
buckle
lefthand thread
righthand thread
L
M16
M16
50
60
40

HTA 38/17

HTA 38/17

HTA 49/30

PLASTIC WIND ANCHORS TYPE WDK


(suitable for tensile and compressive loads)
PLASTIC WIND ANCHOR

reinforced concrete

Installation parts :
Insert tube
WDK-E-7.0-100
Order-no.
0247.010-00001

(for f = 80-100)

Component parts :
WDK-E-7.0-120
Order-no.
0247.010-00002 ( +
for f = 105-120)

Accessories :
Plug with rim
WDK-STR
Order-no.

Threaded tube +
Ring plate
WDK-M
Order-no. 0247.020-00001

0250.060-00001

Plug without rim


WDK-STO
Order-no.
0250.060-00002

Extension (+20) for


insert tube
WDK-E-7.0-VRL20
Order-no.

Extension for threaded tube


WDK-M-7.0-VRL40
Order-no. 0247.020-00004

Attention:
If using more than 2 extension parts
(WDK-M-7.0-VRL40, additional spacer
bolts (e.g. DS 13) should be used to take
up pressure load. Distance between spacer
bolt and WDK should be 150-300 mm.

0247.010-00003

Threaded rod + mortar cartridge

Product code

WDK-DUE-7.0-100- 20/ 60-A4


WDK-DUE-7.0-100- 70/100-A4
WDK-DUE-7.0-100-110/140-A4

Please observe the approval certificate of


the manufacturer !

WDK-DUE-7.0-100-150/180-A4

Order-no.

0430.010-00014

0430.010-00015

0430.010-00016

0430.010-00017

for f
[mm]

for b
from/up to
[mm]

100

20/60

120

0/40

100

70/100

120

50/80

100

110/140

120

90/120

100

150/180

120

130/160

29

PLASTIC WIND ANCHORS TYPE WDK


(suitable for tensile and compressive loads)
ASSEMBLY AND INSTALLATION INSTRUCTION
Insert tube
Extension
Threaded tube
Extension

Ring plate
Mortar cartridge
Threaded rod
Plug

CAST-IN
Cast-in the insert tube
(with corresponding extension
if unit thickness
> 100 mm), at position as shown in the
installation drawing.

With unit thicknesses of less than 100


mm the insert tube , WDK-E-7,0-100
Order-no. 0247.010-00001, can be
shortened by up to 20 mm.

damaged.
Drill a hole (dia. 12 mm) through the
threaded tube
into the loadbearing
construction.
Insert the mortar cartridge
into the
cleaned hole.
The threaded rod
must be placed in
with an impact-ratchet process using a
hammer drill with setting equipment.

Only after the mortar in the drill hole is


hardened can the nut be tighten.

moulding

ASSEMBLY ON SITE
Screw in the threaded rod , with the
help of a box spanner (Order-no. 0403.
020-00006), into the insert tube .
Eventually required extensions
push
on to the threaded tube.

on the threaded
Place the ring plate
tube (or on to the extension ).
To align the distance (b) twist the threaded tube. Place the concrete unit to its
After placing the threaded rod the washer
and nut should be screwed lightly.
To align the distance (b) twist the threaded tube
with box spanner(Order-no.
0403.020-00006).

position. Use jam square timber between


unit and in-situ concrete as a buffer,
otherwise the plastic components can be

30

The approval certificate of the mortar cartridge system is to be observed.


The threaded tube can be closed with a
plug .

HALFEN DOWEL RESTRAINT FIXINGS


Upper parts and Dowels
SLOTTED PLASTIC SOCKET
TYPE HFV 1

SLOTTED STEEL SOCKET


TYPE HFV 2

FIXED SOCKET TYPE HFV 8


Independently approved

Independently approved
6

50

48

230

230

44/47

75

60

50

120

Material: Stainless steel A4

Material: Plastic

PLASTIC SOCKET
TYPE HFV 5

Material: Stainless steel A4

LOOSE DOWEL TYPE HFV 3

FIXED DOWEL TYPE HFV 7

Independently approved

Independently approved

230

150

60

150

48

Non stock item.


Ask for time of
delivery.

230

45

45

Material: Plastic

Material: Stainless steel A4

Material: Stainless steel A4

Upper parts

Product

HFV 1

Load range Order-no.


[kN]
0249.010-

HFV 2

B
[mm]

L
[mm]

Order-no.

Dowels
HFV 5

L
[mm]

Order-no.

0249.020-

B
[mm]

HFV 8
L
[mm]

Order-no.

0249.050-

B
[mm]

HFV 7
L
[mm]

Order-no.

0249.080-

B
[mm]

HFV 3
Order-no.

0249.070-

dia.
[mm]

0249.030-

D
[mm]

2.5

00001

18

100

00001

17

50

00001

16.5

100

00001

17

100

00001

16

00001

16

5.0

00002

22

100

00002

21

60

00002

20.5

100

00002

21

100

00002

20

00002

20

subject to change without notice

all dimensions in mm

31

HALFEN DOWEL RESTRAINT FIXINGS


Lower parts
GROUTING SOCKET TYPE HFV 4
Independently approved

PLASTIC SOCKET
TYPE HFV 5

FIXED SOCKET TYPE HFV 8


Independently approved
B

230

200

Styropor

50

45

45

75

90

48

60
Remove polystyrene before placing dowel then fill up
with mortar.

Material: Plastic

Material: Stainless steel A4

Material: Stainless steel A4

POSSIBLE COMBINATIONS OF
DOWEL RESTRAINT FIXINGS

GROUTING SOCKET
TYPE HFV 9
B

Upper
Lower Independ. approved
Dowel
part
part
combination

HFV

yes

yes

Product

Order-no.

yes

HFV-B-WB

0249.100-00001

HFV-B-A4

0249.100-00002

Product

SPIRAL REINFORCEMENT TYPE HFV-B


fits HFV1, HFV5 and HFV9

Spiral reinforcement 60 x 80 mm

Ordering example :
Product
Upper part
Dowel
Lower part
Load range (kN)

To be filled up with mortar after dowel is inserted.

Material: Plastic

HFV - 2 3 8 - 2.5
Lower parts

Product

HFV 4

Load range
(kN)

Order-no.

2.5
5.0

B [mm]

L [mm]

00001

44

100

00001

44

100

0249.040-

subject to change without notice

32

HFV 5
Order-no.

HFV 8

B [mm]

L [mm]

00001

16.5

100

00002

20.5

100

0249.050-

Order-no.

HFV 9

B [mm]

L [mm]

00001

17

100

00002

21

100

0249.080-

Order-no.
0249.090-

00001

B [mm]

L [mm]

40

100

all dimensions in mm

HALFEN DOWEL RESTRAINT FIXINGS


Adjustment fixing
ADJUSTMENT FIXING TYPE HFV-6N
The adjustment fixing HFV-6N consists
of two plastic sleeves with openings running diagonally opposite to each other and
one with a twisted stainless steel flat pin.
Adjustment is archieved by lateral movement to the flat pin in the diagonally
opposite opening of both plastic sleeves.
A surface to surface fixing of the facing
panels is possible without time consuming screwing and unscrewing.
The adjustment fixing is the easiest and
most time saving way of fixing hanging
facing panels with space behind them.
Installation of the plastic sleeve during
casting is achieved with the help of the
fastening device which is attached to
the plastic sleeve. It is fastened to the
formwork and so secures the position of
the plastic sleeve in the facing panel.
Installation can therefore be carried out
quickly and precisely. The fastening
device is designed for a minimum
thickness of the facing panel of 100 mm.

When assembling, suitable wooden wedges or plastic washers are put onto the
already assembled facing panels in order
to avoid mounting the adjustment pin.
Finally, the adjustment pin is covered with
the accompanying foam strip and inserted from underneath into the socket of
the facing panel hanging from the crane.
In doing so, take care that both of the
adjustment pins are inserted into the
sockets of the facing panels in the same
position each time, e.g. both left, central
or right.

When the facing panel is then lowered to


exactly the correct height, the assembly
pliers, which are specially shaped for this
job, are inserted into the joint and the
load on the adjustment pin is removed.
This can now be pushed to the left or
right with the help of a simple flat bar
(approx. 300 x 50 x 5 mm) until the
facing panel to be assembled is adjusted
to the same height as the connected
panel.
After removing the assembly pliers the
facing panel is completely assembled.
The adjustment pin can no longer be
moved.

Product code

Order-no.

HFV-6N-4.0-A4 0249.060-00001

Load dmin fmax


range [mm] [mm]
4.0

80

15

ADJUSTMENT FIXING WITH REINFORCEMENT

33

H A L F E N PA R A P E T C O R B E L
Summary of types
PARAPET CORBEL TYPE BRA-N, STANDARD
Parapet corbel with welded-on pressure
plate:
Profile types: 100, 180, 300, 375, 500,
600, 750 and 900.
Other dimensions on request.
For vertical adjustment additional steel
packing shims are required. The shims are
to be placed underneath at the thrust
bearing in front. Fixing with HALFEN
channels or approved anchor bolts.

This type is used to fix parapet units such


as balcony units.
The installation of the parapet corbel
should be submerged in the floor slab
(see example on page 36).
Only two parapet corbels are to be
arraned per parapet unit. Otherwise a
adjustable version should be used.

PARAPET CORBEL TYPE BRA-A, SPANDREL VERSION


Parapet corbel with welded-on pressure
plate:
Profile types: 100, 180, 300, 375, 500,
600, 750 and 900.
Other dimensions on request. For vertical
adjustment additional steel packing shims
are required. The shims are to be placed
underneath at the thrust bearing in front.
Fixing with HALFEN channels or approved anchor bolts.
PARAPET CORBEL TYPE BRA-NJ, STANDARD ADJUSTABLE
Parapet corbel with adjustor bolt:
Profile types: 100, 180, 300, 375, 500,
600, 750 and 900.
Other dimensions on request. Fixing with
HALFEN channels or approved anchor
bolts.
For vertical adjustment with adjustor bolt
the adjusting equipment BRA-Z2 is
required.

PARAPET CORBEL TYPE BRA-AJ, SPANDREL VERSION ADJUSTABLE


Parapet corbel with adjustor bolt:
Profile types: 100, 180, 300, 375, 500,
600, 750 and 900.
Other dimensions on request. Fixing with
HALFEN channels or approved anchor
bolts.
For vertical adjustment with adjustor bolt
the adjusting equipment BRA-Z2 is required.

34

This type is used to fix parapet units such


as spandrel panels at roof area (see
example on page 36).
Only two parapet corbels are to be
arranged per parapet unit. Otherwise a
adjustable version should be used.

H A L F E N PA R A P E T C O R B E L
Calculation of loads
Applied loads: (light arrows)
Q = weight of the parapet panel
W = wind load on the parapet panel
H = point loads

f
H

Lever arms
Q

w = 50mm + b + 0.5f
b = distance between parapet and the edge of the slab
f = thickness of parapet panel
hw = centre of the parapet panel - axis of anchor
hH = point load position (Note: point load may be applied at the upper edge of parapet)
- axis of anchor

hH
W

hw

Ho

Mo

b
50

Bending moment
the largest bending moment on the parapet corbel occurs on the front support point:

all dimensions in mm

MQ = Q x w
MW = W x hw
MH = H x hH
Mo =

M = MQ + MW + MH

M
n

Select the parapet corbel according to its allowable bending moment


n = number of parapet corbels per panel 2
if n>2 use adjustable parapet corbels NJ/AJ

Checking calculation
Q/n < allow. Q acc. to table page 38
Fixing equipment (behind)

Rz =

(Ho )2 + Mo

< allow. Rz (fixing equipment)

Ho = H = H + W (per anchor)
Mo = bending moment per anchor

bearing load (in front)

V=

Mo

+Q

35

H A L F E N PA R A P E T C O R B E L B R A - N / A
Independently approved
f min
M

Type BRA-N
Z
dia. g

Type BRA-A
slot

M
e

Ordering example :

j
*)
v min

b
50

Product
Type
Profile type
Dimension b

a
*) levelling bolt and
locking plate to
order separately
(see page 39)

BRA - N - 300 - 120

Further details: see type test report (on request)

Product

Profile type

100

180

300

375

500

600

750

900

allow. M [kNcm]

100

175

240

270

465

500

640

810

b [mm]

BRA-N

BRA-A

L
L
L
L
L
L
L
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
L [mm]
[mm] 0242.020- [mm] 0242.0200242.020- [mm] 0242.020- [mm] 0242.020- [mm] 0242.020- [mm] 0242.020- [mm] 0242.020-

0-30

340

00011

380

00051

480

00091

560

00131

530

00171

580

00211

605

00251

705

00291

40-60

370

00021

410

00061

510

00101

590

00141

560

00181

610

00221

635

00261

735

00301

70-90

400

00031

440

00071

540

00111

620

00151

590

00191

640

00231

665

00271

765

00311

100-120

430

00041

470

00081

570

00121

650

00161

620

00201

670

00241

695

00281

795

00321

Order no.

Order no.

Order no.

Order no.

Order no.

Order no.

Order no.

0242.010-

0242.010-

0242.010-

0242.010-

0242.010-

0242.010-

0242.010-

0242.010-

0-30

340

00011

380

00051

480

00091

560

00131

530

00171

580

00211

605

00251

705

00291

40-60

3/0

00021

410

00061

510

00101

590

00141

560

00181

610

00221

635

00261

735

00301

70-90

400

00031

440

00071

540

00111

620

00151

590

00191

640

00231

665

00271

765

00311

100-120

430

00041

470

00081

570

00121

650

00161

620

00201

670

00241

695

00281

795

114

116

150

156

160

00321

a [mm]

88

108

e [mm]

35

40

49

54

60

60

68

74

fmin [mm]

80

90

100

110

110

110

130

130

dia.g [mm]

10

12

14

14

14

16

16

i [mm]

40

50

60

70

70

70

90

90

j [mm]

45

55

65

75

75

75

100

100

170

700

m [mm]

350

420

500

550

650

650

700

vmin [mm]

130

160

250

320

290

340

340

440

slot

13x80

17x80

17x80

17x80

21x80

21x80

21x80

21x80

Max. RZ [kN]

7.74

11.05

9.97

9.09

16.65

15.67

20.00

20.11

HTA 40/25

HTA 49/30

HTA 49/30

HTA 49/30

HTA 54/33

HTA 54/33

HTA 54/33

HTA54/33

HALFEN channel
length 200 mm

subject to change without notice


Adjustment for b= 20 mm

To check the length of parapet corbel


out of the concrete.
(concrete cover 20 mm).
Z = L - j - 20 mm

36

Order no.

all dimensions in mm

H A L F E N PA R A P E T C O R B E L B R A - N J / A J
Independently approved
f min

Type BRA-NJ
Z
dia. g

Type BRA-AJ
slot

m
M

Ordering example :

*)
u

Product
Type
Profile type
Distance b (mm)

v min

b
50

*) levelling bolt and


locking plate to order
separately (see page
39)

BRA - NJ - 300 - 120

Further details: see type test report (on request)

Product

Profile type

100

180

300

375

500

600

750

900

allow. M [kNcm]

100

175

240

270

465

500

640

810

b [mm]

BRA-NJ

BRA-AJ

L
L
L
L
L
L
L
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
Order no.
L [mm]
[mm] 0242.040- [mm] 0242.0400242.040- [mm] 0242.040- [mm] 0242.040- [mm] 0242.040- [mm] 0242.040- [mm] 0242.040-

0-30

340

00011

380

00051

480

00091

560

00131

530

00171

580

00211

605

00251

705

00291

40-60

370

00021

410

00061

510

00101

590

00141

560

00181

610

00221

635

00261

735

00301

70-90

400

00031

440

00071

540

00111

620

00151

590

00191

640

00231

665

00271

765

00311

100-120

430

00041

470

00081

570

00121

650

00161

620

00201

670

00241

695

00281

795

00321

Order no.

Order no.

Order no.

Order no.

Order no.

Order no.

Order no.

0242.030-

0242.030-

0242.030-

0242.030-

0242.030-

0242.030-

0242.030-

Order no.
0242.030-

0-30

340

00011

380

00051

480

00091

560

00131

530

00171

580

00211

605

00251

705

00291

40-60

370

00021

410

00061

510

00101

590

00141

560

00181

610

00221

635

00261

735

00301

70-90

400

00031

440

00071

540

00111

620

00151

590

00191

640

00231

665

00271

765

00311

100-120

430

00041

470

00081

570

00121

650

00161

620

00201

670

00241

695

00281

795

114

88

108

e [mm]

44

48

57

62

69

69

77

83

fmin [mm]

80

90

100

110

110

110

130

130

dia.g [mm]

10

12

14

14

14

16

16

i [mm]

40

50

60

70

70

70

90

90

j [mm]

45

55

65

75

75

75

100

100

m [mm]

350

420

500

550

650

650

700

700

vmin [mm]

130

160

250

320

290

340

340

440

slot

13x80

17x80

17x80

17x80

21x80

21x80

21x80

21x80

Max. RZ [kN]

7.74

11.05

9.97

9.09

16.65

15.67

20.00

20.11

HTA 40/25

HTA 49/30

HTA 49/30

HTA 49/30

HTA 54/33

HTA 54/33

HTA 54/33

HTA 54/33

u [mm]

HALFEN channel
length 200 mm

116

150

156

160

00321

a [mm]

170

b + j + 20 mm + 50mm

subject to change without notice

all dimensions in mm

Adjustment for b= 20 mm

To check the length of parapet corbel


out of the concrete.
(concrete cover 20 mm).
Z = L - j - 20 mm

37

H A L F E N PA R A P E T C O R B E L
Calculation of loads
Profile type

fmin

w [mm]

Checking calculation:

100

180

300

375

500

600

750

900

max. allow. Q [kN]


1. Q/n max. allow. Q [kN]
2. M/n Load range M
see also page 36 and 37
Q

Ws/Wd

Rz

90

8.82 14.73 18.13 19.95 33.50 33.52 37.91 41.09

100

8.82 14.73 18.13 19.95 33.50 33.52 37.91 41.09

110

8.82 14.73 18.13 19.95 33.50 33.52 37.91 41.09

120

8.33 14.58 18.13 19.95 33.50 33.52 37.91 41.09

130

7.69 13.46 18.13 19.95 33.50 33.52 37.91 41.09

140

7.14 12.50 17.14 19.29 33.21 33.52 37.91 41.09

150

6.67 11.67 16.00 18.00 31.00 33.33 37.91 41.09

160

6.25 10.94 15.00 16.88 29.06 31.25 37.91 41.09

170

5.88 10.29 14.12 15.88 27.35 29.41 37.65 41.09

180

5.56

9.72 13.33 15.00 25.83 27.78 35.56 41.09

190

5.26

9.21 12.63 14.21 24.47 26.32 33.68 41.09

200

5.00

8.75 12.00 13.50 23.25 25.00 32.00 40.50

210

4.76

8.33 11.43 12.86 22.14 23.81 30.48 38.57

220

4.55

7.95 10.91 12.27 21.14 22.73 29.09 36.82

230

4.35

7.61 10.43 11.74 20.22 21.74 27.83 35.22

240

4.17

7.29 10.00 11.25 19.38 20.83 26.67 33.75

250

4.00

7.00

50

9.60 10.80 18.60 20.00 25.60 32.40

Max. connection load for fixing equipment

vmin

AQ

Rz [kN]

7.74 11.05 9.97

max. AQ
[kN]

9.09 16.65 15.67 20.00 20.11

9.07 13.60 17.00 18.93 31.13 31.00 35.46 38.60

W = distance between gravity axis of


the load (Q) and front loadbearing
point (AQ)

Profile type
b
[mm]

r 500 mm for all parapet units with capping pressure

38

180

300

375

500

600

750

900

max. e [mm]
(limited due to thermal expansion)

3800 4050 6000 6000 6000 6000 6000 6000

20

4500 4750 6000 6000 6000 6000 6000 6000

40

5250 5450 6000 6000 6000 6000 6000 6000

60

6000 6000 6000 6000 6000 6000 6000 6000

80

6000 6000 6000 6000 6000 6000 6000 6000

fmin
r

100

= i + 2 x allow.
( = minimum concrete cover )

subject to change without notice


all dimensions in mm

H A L F E N PA R A P E T C O R B E L
Accessories for assembly
1. HALFEN channel for fixing the parapet
unit to the structure. The HALFEN
channel with typical length of 200 mm
should be made of stainless steel (A4)
if there is no concrete cover. If inserting
to a recess and grout-in the galvanized
version can be used.

2. The parapet corbel is to be cast in


perpendicular to the precast unit.
A concrete cover of 20 mm to the
welded-on reinforcement is assumed.
For other concrete covers the difference is to be added (only for chekking the anchor length - not for calculating the bending moments).
Profile
type

100 180 300 375 500 600 750 900

Profile
type

HALFEN channel

HALFEN
bolts

100

HTA 40/25x200

M12x60

0-30

275 305 395 465 435 485 485 585

180

HTA 49/30x200

M16x60

40-60

305 335 425 495 465 515 515 615

300

HTA 49/30x200

M16x60

70-90

335 365 455 525 495 545 545 645

375

HTA 49/30x200

M16x60

500

HTA 54/33x200

M20x75

600

HTA 54/33x200

M20x75

750

HTA 54/33x200

M20x75

900

HTA 54/33x200

M20x75

100-120 365 395 485 555 525 575 575 675

Ordering example :
Product
Profile
Length (mm)
Material

200

HTA 40/25x200-A4

LA

t
Profile
type

LA

4. Adjustor bolt and locking plate. The


vertical adjustment set for NJ and AJ
consists of a hexagonal-head bolt, a
locking plate and a shim. Available in
hot dip galvanized (fv) or stainless
steel (A4) to suit site conditions
(criterias as for assembly partsl).

b=
0.
10.
BRA-N/A BRA-NJ/AJ
40.
70.
100

b=
20.
50.
80.
110

b=
30.
60.
90.
120

100

280

50

65

200 190 180

180

320

60

70

230 220 210

300

410

70

80

320 310 300

375

480

75

80

390 380 370

500

450

80

100

360 350 340

600

500

80

100

410 400 390

750

500

90

105

410 400 390

900

600

95

110

510 500 490

3. Assembly parts: for fixing the Parapet


corbels to the HALFEN channel an
assembly set is required. The set
consists of HALFEN bolts with nut
and washer, locking plate and slotted
shims in different thicknesses (3mm +
6mm). The criterias for using stainless
steel (A4) parts or hot dip galvanized
(fv)are to be observed. If there are no
Halfen channels in the structure also
approved anchor bolts can be used in
accordance with the current approvals
and manufacturers instructions (Rz
see calculation). For this case the
assembly set is to be used without
the HALFEN bolts.

Profile
type

Adjustor bolt

100

M16x40

180

M16x40

300

M20x50

375

M24x50

500

M27x60

600

M27x60

750

M30x60

900

M33x70

Ordering example :
Product
Accessory no.
Profile type
Material
BRA - Z2 - 180 - A4

Ordering example :
Product
Accessory no.
Profile type
Material
BRA - Z1 - 180 - A4

Assembly accessories:
- Ring spanner
- Torque wrench

39

A S S E M B LY A C C E S S O R I E S F O R H A L F E N PA N E L S U P P O RT F I X I N G
DOUBLE ENDED OPEN SPANNER
TYPE FPA-Z1

BOX SPANNER
TYPE FPA-Z2

JOINTED BOX SPANNER


TYPE FPA-Z3

S1

L
S

S2
S

Double ended open


spanner S1/S2 [mm]

Order-no.
0403.010-

11/13
17/19
22/24

00003

30/32

00004

40

for the
assembly of

Box spanner type Z 02


S [mm]

Order-no.
0403.020-

00001

13

00002

17

FPA, HKZ

for the
assembly of

Jointed box
spanner S [mm]

L [mm]

Order-no.
0403.020-

00001

13

600

00001

00002

17

600

00002

19

00003

19

600

00003

22

00004

22

650

00004

24

00005

24

650

00005

27

00006

30

650

00006

30

00007

36

00008

41

00009

46

00010

50

00011

BRA, WDK

TENDER TEXTS

Wall panel

reinforced concrete grade........., ..........m long; ..............m high; .............m thick;


reinforced as statically required, surface finish ...................................;
manufacture, deliver and erect.

Fixed to structure

by means of HALFEN-panel support fixing type ............; cavity ...........mm;


air gap .............mm.

Restraint at panel
top

by means of HALFEN-spacer bolt type DS-.............; M..............; b...............mm.

Restraint at panel
bottom

by means of HALFEN-dowel restraint fixing, type HFV-................; load range ...............kN.

Suction restraint

by means of HALFEN-wind anchor type .............; b .............mm; load range ............kN.

Parapet panel

reinforced concrete grade........., ..........m long; ..............m high; .............m thick;


cutoff wall l/f ............./.............mm,
reinforced as statically required, surface finish ...................................;
manufacture, deliver and erect.

Fixed to structure

Restraint of lower
edge of panel

Parapet- (spandrel-) panel

by means of HALFEN-Top fixing dowel WPA load range .............kN;


respectively 1 x type A and B

by means of HALFEN-Spacer bolt type DS-............; M ...........; b ...............mm


or.
by means of HALFEN-dowel restraint fixing type HFV-..................; load range .............kN.

reinforced concrete grade........., ..........m long; ..............m high; .............m thick;


reinforced as statically required, surface finish ...................................;
manufacture, deliver and erect.

Fixed to a
concrete floor

by means of HALFEN-Parapet corbel type BRA.............; load range .............kN.


Distance between parapet and edge of floor slab b=................mm.

41

E N Q U I RY / O R D E R F O R M
HALFEN-DEHA Vertriebsgesellschaft mbH

Customer :

Liebigstrasse 14

Building project :

40764 Langenfeld
Germany
Telephon

+49 (0)2173-970-831

Fax

+49 (0)2173-970-849

Enquiry

Date :

Purchase order

Desired delivery date :

Project-no. :

Delivery address :

Sheet. :

HALFEN-Panel support fixing

HALFEN-Panel support fixing

HALFEN-Panel support fixing

HALFEN-Panel support fixing

Material:

Material:

Material:

Material:

Stainless steel
W 1.4571/1.4401 (A4)

FPA-5

FPA-5Z

Complete set
FPA-5-G-.....-......

Load
range
[kN]

Stainless steel
W 1.4571/1.4401 (A4)

FPA-5A

Complete set
FPA-5Z-G-.....-......

b
[mm]

Order-no.

5.0

60-80

00001

5.0

90-180

00002

5.0

190-280

8.0

Load
range
[kN]

Stainless steel

b
[mm]

Order-no.

5.0

60-80

00001

5.0

90-180

00002

00003

5.0

190-280

60-100

00004

8.0

8.0

110-180

00005

8.0

190-260

11.5

Stainless steel

W 1.4571/1.4401 (A4)

FPA-5AZ

Complete set
FPA-5A-G-.....-......

Load
range
[kN]

W 1.4571/1.4401 (A4)

b
[mm]

Order-no.

5.0

60-90

00001

5.0

100-180

00002

00003

5.0

190-280

60-100

00004

8.0

8.0

110-180

00005

00006

8.0

190-260

60-110

00007

11.5

11.5

120-190

00008

11.5

200-290

16.0

Complete set
FPA-5AZ-G-.....-......

Load
range
[kN]

b
[mm]

Order-no.

5.0

60-90

00001

5.0

100-180

00002

00003

5.0

190-280

00003

60-110

00004

8.0

60-110

00004

8.0

120-180

00005

8.0

120-180

00005

00006

8.0

190-260

00006

8.0

190-260

00006

60-110

00007

11.5

60-120

00007

11.5

60-120

00007

11.5

120-190

00008

11.5

130-190

00008

11.5

130-190

00008

00009

11.5

200-290

00009

11.5

200-290

00009

11.5

200-290

00009

60-140

00010

16.0

60-130

00010

16.0

60-140

00010

16.0

60-140

00010

16.0

150-190

00011

16.0

140-190

00011

16.0

150-190

00011

16.0

150-190

00011

16.0

200-280

00012

16.0

200-280

00012

16.0

200-280

00012

16.0

200-280

00012

22.0

60-130

00013

22.0

60-130

00013

22.0

60-140

00013

22.0

60-140

00013

22.0

140-200

00014

22.0

140-200

00014

22.0

150-200

00014

22.0

150-200

00014

22.0

210-320

00015

22.0

210-320

00015

22.0

210-320

00015

22.0

210-320

00015

34.0

70-130

00016

34.0

70-130

00016

34.0

70-160

00016

34.0

70-160

00016

34.0

140-220

00017

34.0

140-220

00017

34.0

170-220

00017

34.0

170-220

00017

34.0

230-310

00018

34.0

230-310

00018

34.0

230-310

00018

34.0

230-310

00018

46.0

90-160

00019

46.0

90-130

00019

46.0

170-230

00020

46.0

140-230

00020

46.0

240-130

00021

46.0

240-130

00021

56.0

100-150

00022

56.0

100-150

00022

56.0

160-250

00023

56.0

160-250

00023

56.0

260-350

00024

56.0

260-350

00024

0240.030-

nos.

0240.060-

HALFEN-Spacer bolt DS-13


tensile/compressive sleeve consists of DS 1 and DS 3;
Material: Stainless steel A4

nos.

0240.040-

nos.

nos.

Please state the ar and aA dimensions when ordering.

Product
code
DS-13DS-13DS-13DS-13DS-13DS-13DS-13-

42

0240.070-

Thread
M

Cavity b
mm

nos.

43

HALFEN-DEHA WORLDWIDE
HALFEN-DEHA is represented in more than 35 countries worldwide. Please contact our Export ServiceCenter, if you wish to receive
information about the HALFEN-DEHA foreign representatives.
HALFEN-DEHA
Vertriebsgesellschaft mbH
-Export ServiceCenterLiebigstr. 14
D-40764 Langenfeld
GERMANY

Phone: +49 (0) 2173-970-831


Fax:
+49 (0) 2173-970-849

e-Mail: export@halfen-deha.de
Internet: www.halfen-deha.com

Northern Europe

Phone: +49 (0) 2173-970-842


Fax:
+49 (0) 2173-970-850

Eastern Europe

Phone: +49 (0) 2173-970-834


Fax:
+49 (0) 2173-970-850

Middle Europe

Phone: +49 (0) 2173-970-193


Fax:
+49 (0) 2173-970-849

Southern Europe

Phone: +49 (0) 2173-970-839


Fax:
+49 (0) 2173-970-850

Asia / Australia

Phone: +49 (0) 2173-970-842


Fax:
+49 (0) 2173-970-850

Arab Countries / Africa /

Phone: +49 (0) 2173-970-842


Fax:
+49 (0) 2173-970-850

North America

Phone: +49 (0) 2173-970-193


Fax:
+49 (0) 2173-970-849

South America

Phone: +49 (0) 2173-970-839


Fax:
+49 (0) 2173-970-850

2004 HALFEN-DEHA Vertriebsgesellschaft mbH,


applies also to copying in extracts

Please contact the Export ServiceCenter for:

INTERNET
www.halfen-deha.com Products Catalogues News Download Contact Practice About HALFEN-DEHA

Technical and design changes reserved


The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to make
technical and design changes at any time. HALFEN-DEHA shall not accept liability for the accuracy of the information in this publication
or for any printing errors.

0.000 03/04

The HALFEN-DEHA Quality Management System is certified for the locations in Gemany and Switzerland according to
DIN EN ISO 9001, Certificate No. QS-281 HH.

FE - 030 - 03/04

NOTES REGARDING THIS CATALOGUE:

HALFEN-DEHA Vertriebsgesellschaft mbH Liebigstrae 14 40764 Langenfeld GERMANY


Telefon: + 49 (0) 2173-970-0 Telefax: + 49 (0) 2173-970-123 www.halfen-deha.com