CON8150 Ratnam CON8150 Gopal Industry40 FactoryOfFuture Final

Industry
4.0 & Factory of the Future

Oracle Voice of the Factory Cloud Applica5ons

Big Data & Internet of Things (IoT)
ApplicaJons for Manufacturing Industries
Gopal Ratnam
Sr. Director
Oracle Product Development

Venkat Visweswaran
Director
Oracle Product Development
Copyright 2015, Oracle and/or its aliates. All rights reserved. | Oracle CondenJal Internal/Restricted/Highly Restricted
Safe Harbor Statement

The following is intended to outline our general product direcJon. It is intended for
informaJon purposes only, and may not be incorporated into any contract. It is not a
commitment to deliver any material, code, or funcJonality, and should not be relied upon
in making purchasing decisions. The development, release, and Jming of any features or
funcJonality described for Oracles products remains at the sole discreJon of Oracle.
Program Agenda
1
Industry 4.0 & Factory of the Future Key Principles
Oracle Pla[orm Technologies
Oracle Voice of the Factory Cloud ApplicaJons
Demo
Q&A
Program Agenda
1
Demo
Q&A
The InformaJon Technology shi] thats happening

UX
User Experience
IT
Delivery
Info &
Comm
Innova5on &
Usage Model
Data
Touch UI
GUI
Data Center
PC
Next Gen
Mobile
Cloud
Browser
E-Mail
CMS/DMS
Enterprise
Databases & BI
App Store
Social Media
Consumer
Big Data
h^p://www.zdnet.com/arJcle/the-big-ve-it-trends-of-the-next-half-decade-mobile-social-cloud-consumerizaJon-and-big-data/
Copyright 2015, Oracle and/or its aliates. All rights reserved. |
The 4th Industrial RevoluJon (Industry 4.0) is here
Factory of the Future and the Internet of Things (IoT)
Sensor enabled
device
Interconnected
devices
form a digital line
Mul5ple Digital Lines

form the Factory of the Future
(which can be connected to
other sites)

Digital Products
form the Internet of Things
Copyright 2015, Oracle and/or its aliates. All rights reserved. | Oracle CondenJal Highly Restricted
The Biggest ChallengeData Explosion !
QuesJons that factory managers are asking
Opera5onal reports & BI dashboards will not provide the answers !
Are there paêrns of events that cause the equipment to fail ?

Is there a correlaJon between machine parameters and product quality ?
What are the top factors/inuencers that aect product yield and deviaJons ?
Can we predict the likelihood of product defects during manufacturing ?
Whats the downstream impact of low yield or defecJve parts ?
How can we reduce defect root cause analysis Jme from days to mins/hours ?
Why is this analysis dicult ?
Siloed systems and lack of ERP ContextualizaJon
Work
Instruc5ons
Non-
Conformances
Rou5ng
Bill of Material
Genealogy
Manufacturing
Big Data
Parts &
Assembly
Operators
Serials and
Lots
Equipment
Product
Quality
Manufacturers are collecJng massive amounts of data
Manufacturing Big Data Analysis will make a dierence
Manufacturers are looking at this as a compeJJve advantage
Drawback of current Six Sigma Quality Control Techniques

They are Problem Based
Current Six Sigma DMAIC (Dene-Measure-Analyze-Improve-Control) Model

Problem
Deni5on

Performance
Measurement

Problem
Analysis

Quality
Improvement
Problem driven approach

Need to locate a problem rst
Not easy to idenJfy and dene a proper problem

Process
Control
A dierent approach to Quality Control

Make it Goal Based

Goal
Deni5on

Data
Mining
Knowledge
Verify

Opportunity
Iden5ca5on

Quality
Improvement
Rules
Goal driven approach

IdenJfy Goal and it inuencing Factors
Use Data Mining to nd knowledge between Goal and Factors
Early Visibility and ResoluJon is Key.
ExponenJal increases in warranty costs by lifecycle phase*
The Rule of 10s
Initial Design
$1X
Simulation Testing
$10X
Prototype Testing
$100X
Initial Production
$1,000X
Warranty Repair
$10,000X
Recall
$100,000X
*Source: Warranty Week
Early Visibility
Minimizes Units
in Field!
You need a dierent approach to analyzing Mfg Big data
Man
CAUSE
Machine
Method
Materials
Management
Given the sheer number and

complexity of produc8on
ac8vi8es that inuence yield,
manufacturers need a more
granular approach to
diagnosing and correc8ng
process aws.
Program Agenda
1
Demo
Q&A
19
CapabiliJes of an Ideal SoluJon

Scalable Data AcquisiJon, Streaming, and Filtering
To capture high velocity , volume, and variety of data for real-Jme decisions

Cost EecJve and OpJmized Storage/Hardware
To manage all types of data formats - Structured, Semi-Structured, Unstructured data

Real-Jme PredicJve and PrescripJve AnalyJcs
Data Mining/Data Science - To detect paêrns and correlaJons
Self-Service based InformaJon Discovery
To enable end users to explore the data themselves to nd the needle in the haystack
Oracles Integrated SoluJon Stack for InformaJon Management

Big Data Appliance
Oracle
Exadata
Oracle
Big Data Appliance
Exaly5cs
Oracle
Exaly5cs
Exadata
HDFS
Oracle NoSQL
Database
Applica5ons
ACQUIRE
Oracle R
Connector
for Hadoop
Oracle Adv.
Analy5cs
(ODM & ORE)
Oracle Loader
for Hadoop
Data
Warehouse
InniBand
Oracle
Database
Oracle Data
Integrator
ORGANIZE
In-Database Analy5cs
Hadoop
(MapReduce)
Oracle R.

Analytic
Applications
InniBand
ANALYZE
Alerts,
Dashboards, MD-
Analysis, Reports,
Query
Web Services
BI AbstracJon
DECIDE
Oracle Technology Enablers
In-Memory
CompuJng
Big Data
Technologies
Oracle
Technologies
Advanced AnalyJcs
/Data Mining
Cloud
22
Program Agenda
1
Demo
Q&A
23
Oracles IoT/Big Data

Applica5ons Development
Strategy for Manufacturing

Build a new class of pre-packaged applica8ons
that leverage IoT, In-Memory, Big Data, and
Data Mining technologies to help manufacturers
iden8fy opportuni8es to improve yield & quality,
and reduce manufacturing costs
Our SoluJon Approach

Harmonizing the 3 Voices
Voice of the Factory Voice of the Customer Voice of the Product
SOCIAL
WEATHER
PARTNER
FoundaJon for Manufacturing Big Data Analysis

The 3 voices that need to be heard
Big Data
Collec5on
Big Data
Analysis
Social + Web
(Forums, Surveys, etc.)
Voice of the
Customer
Technical Assistance
Center
Sales and Service
Teams, Partners
Voice of the
Factory
Voice of the
Product
Produc5on and
Opera5ons
Connected In-Service
Products
Likes
Dislikes
Sen5ment
Complaints
Claims
Process
Quality
Diagnos5c Codes
Parameters
Ac5ons
Engineering
Data Aggrega5on
& Correla5on
Opera5ons
Early Detec5on
Analy5cs
Root Cause &

Containment
Analy5cs
Robust and Scalable Technology Founda5on

In-Memory, Big Data, IoT Technologies
Resolu5on &
Audit Workows
Field Service
Moving the Analysis Paradigm from What to Why

Same KPIs, but Dierence Analysis
Key Business Metrics
The WHY Analysis (Factors / Inuencers)
Yield
89% ($750M)
Defec5ve Products
7% ($459K)
Book to Ship Cycle Time
3 days
Ship to Delivery Cycle Time
4 days
Scrapped Inventory
820 units ($3.6M)
Excess Inventory
25 units ($250K)
Unan5cipated Down5me
7 hours ($576k)
Unavailable Workforce
7 hours ($65k)
Streaming AnalyJcs (on Fast Data)

Genealogy Analysis
Explore and Discover
What-if & Impact Analysis
StaJsJcal Analysis
Yield and Quality Dashboards
PredicJve Analysis
Traceability Analysis
ComparaJve Analysis
Paêrns and CorrelaJon Analysis

Strategic Design Partnership OpportuniJes We can work with you !
Iden5fy Hidden Panerns &

Correla5ons for Yield/Quality

Oracle
Customer
Predict Yield, Defects &

Down5mes

Perform Rapid Root Cause
Analysis

Analyze Impact of Yield &
Quality Devia5ons
Program Agenda
1
Demo
Q&A
31
Industry 4.0 / Factory of the Future Showcase @ Oracle OpenWorld 2015

Sensor Driven Smart Manufacturing - Deep Machine Learning - Predictive Analytics
Powered by
Oracle Voice of the Factory
Cloud ApplicaJons
Oracle IoT Cloud Service
Stratasys 3D Printers
Factory of the
Future
Showcase
Venue
Big Data Demo Grounds

Moscone South: Pod#SBD-013
ExecuJve Summit
Tuesday, Oct 27 (9am-12pm)
Marrio^ Marquis Hotel
Room: Golden Gate A
Paêrn DetecJon
&
PredicJve Analysis
Real-Time
Monitoring
Root Cause
&
Impact Analysis
Genealogy
&
Traceability
Program Agenda
1
Demo
Q&A
33
Safe Harbor Statement

The preceding is intended to outline our general product direcJon. It is intended for
informaJon purposes only, and may not be incorporated into any contract. It is not a
commitment to deliver any material, code, or funcJonality, and should not be relied upon
in making purchasing decisions. The development, release, and Jming of any features or
funcJonality described for Oracles products remains at the sole discreJon of Oracle.
34
Keep Learning with Oracle University
Classroom Training
Cloud
Learning SubscripJon
Technology
Live Virtual Class
ApplicaJons
Training On Demand
Industries
educa5on.oracle.com
Copyright 2015, Oracle and/or its aliates. All rights reserved. | Oracle CondenJal Internal
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Industry

4.0 & Factory of the Future

Safe Harbor Statement

Industry 4.0 & Factory of the Future Key Principles

Oracle Pla[orm Technologies

Oracle Voice of the Factory Cloud ApplicaJons

Industry 4.0 & Factory of the Future Key Principles

Oracle Pla[orm Technologies

Oracle Voice of the Factory Cloud ApplicaJons

The InformaJon Technology shi] thats happening

The 4th Industrial RevoluJon (Industry 4.0) is here

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Factory of the Future and the Internet of Things (IoT)

Mul5ple Digital Lines

The Biggest ChallengeData Explosion !

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

QuesJons that factory managers are asking

Opera5onal reports & BI dashboards will not provide the answers !

Are there pa^erns of events that cause the equipment to fail ?

Why is this analysis dicult ?

Siloed systems and lack of ERP ContextualizaJon

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Manufacturers are collecJng massive amounts of data

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Manufacturing Big Data Analysis will make a dierence

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Manufacturers are looking at this as a compeJJve advantage

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Drawback of current Six Sigma Quality Control Techniques

Problem driven approach

A dierent approach to Quality Control

Goal driven approach

Early Visibility and ResoluJon is Key.

ExponenJal increases in warranty costs by lifecycle phase*

The Rule of 10s

*Source: Warranty Week

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

You need a dierent approach to analyzing Mfg Big data

Given the sheer number and

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Industry 4.0 & Factory of the Future Key Principles

Oracle Pla[orm Technologies

Oracle Voice of the Factory Cloud ApplicaJons

CapabiliJes of an Ideal SoluJon

Oracles Integrated SoluJon Stack for InformaJon Management

Big Data Appliance

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Oracle Technology Enablers

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Industry 4.0 & Factory of the Future Key Principles

Oracle Pla[orm Technologies

Oracle Voice of the Factory Cloud ApplicaJons

Oracles IoT/Big Data

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Our SoluJon Approach

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

FoundaJon for Manufacturing Big Data Analysis

(Forums, Surveys, etc.)

Root Cause &

Robust and Scalable Technology Founda5on

Copyright 2015, Oracle and/or its aliates. All rights reserved. |

Moving the Analysis Paradigm from What to Why

The WHY Analysis (Factors / Inuencers)