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Method of Statement for Khabat PP

132kV Switchyard Circuit Breaker


Installation Works
PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00+++-MQ758-V0010

TITLE

: Method of Statement for Khabat PP


132kV Switchyard Circuit Breaker Installation
Works

OWNER

TOTAL 27 PAGES
(Including Cover)

Purpose
For Information
For Review
For Approval
For Construction

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

As-Built

12.02.2015

For Construction

DE

AY

09.02.2015

First Issue

DE

AY

PREPARED

CHECKED

REVIEWED

APPROVED

Rev.
No.

DATE

DESCRIPTION

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS


ENGINEERING & CONTRACTING,INC.

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

Khabat Thermal Power Plant Units 1&2 Project


132kV Air Insulated Switchgear

METHOD OF STATEMENT FOR 132kV


SWITCHYARD CIRCUIT BREAKER
INSTALLATION
DOCUMENT NO: KP-00+++-MQ758-V0010
SUBCONTRACTOR: SIEMENS
GAMA REVIEW
Discipline
Superintendent

HSE Manager

QA/QC Manager

Site Manager

Name
Date
Sign
Remarks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR
Rev.
No.

Date

Description*

09.02.2015

132kV Switchyard
Steel Erection
Works

Prepared
by

HSE
Manager

QA/QC
Manager

Site
Manager

Project
Manager

Deniz
EREN

Eyyp
ZBAY

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

12.02.2015

132kV Switchyard
Steel Erection
Works

2/9

Doc. No: KP-00+++-MQ758-V0010

Deniz
EREN

Date:12 02.2015

Eyyp
ZBAY

DOCUMENT HISTORY:
Rev.
No.

Date

Remarks
(Reason for Revision)

A
0

09.02.2015
12.02.2015

First Issue
For Construction

* Description:
Document issue purpose
-

First Issue

For Information

For Review

For Approval (or Issued for Construction)

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

3/9

Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

CONTENT

1.0

PURPOSE ....................................................................................................................................................................................4

2.0

SCOPE OF WORK ......................................................................................................................................................................4

3.0

RESPONSIBILITIES ....................................................................................................................................................................4

4.0

DEFINITIONS / ABBREVIATIONS .............................................................................................................................................4

5.0

PERSONNEL ...............................................................................................................................................................................4

6.0

MATERIALS .................................................................................................................................................................................5

7.0

EQUIPMENT ................................................................................................................................................................................5

8.0

SUBCONTRACTORS SUB-TIER CONTRACTORS ................................................................................................................5

9.0

EXECUTION .................................................................................................................................................................................5

10.0

TIME LINE OF ACTIVITIES ........................................................................................................................................................7

11.0

PROGRESS MEASUREMENT ...................................................................................................................................................7

12.0

QUALITY REQUIREMENTS .......................................................................................................................................................7

13.0

HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS ...............................................................................................8

14.0

RISK ASSESSMENTS ................................................................................................................................................................8

15.0

REFERENCES .............................................................................................................................................................................9

16.0

TECHNICAL APPENDICES ........................................................................................................................................................9

17.0

ATTACHMENTS ..........................................................................................................................................................................9

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

1.0 PURPOSE
This procedure outlines the methods to be followed for installation of the Circuit Breakers for 132kV
Switchyard at Khabat Thermal Power Plant Units 1&2 Project.

2.0 SCOPE OF WORK


Installation of steel structure for below 132kV feeders include busbars

132kV line feeders


132kV cable feeders
Transformers feeders
Coupling feeders

( 6 pcs)
( 2 pcs)
(2 pcs)
(1 pcs)

3.0 RESPONSIBILITIES
This MS is under responsibility of Siemens. When any changes occur, Siemens will revise this document and
issue according to communication plan on which Siemens and Gama agreed.

4.0 DEFINITONS / ABBREVATIONS


PP:
AIS:
MS:
ITP:
QA/QC:
HSE:
JSA:
PPE:
HV:
MV:
LV:
AC:
DC:
UPS:

Thermal Power Plant


Air Insulated Switchgear
Method Statement
Inspection & Test Plan
Quality Assurance / Quality Control
Health, Safety, Environment
Job Safety Analysis
Personal Protective Equipment
High Voltage
Medium Voltage
Low Voltage
Alternative Current
Direct Current
Uninterruptable Power Supply

5.0 PERSONNEL
-

Site Manager
Site Engineer(s)
QA/QC Engineer

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

HSE Supervisor

Survey Team

Site Supervisor(s)

Site Foreman(s)

5/9

Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

Workers (iron, formwork, concrete, steel, electrical etc)

Operator(s) (Construction Machine, crane etc. )

Prefabricated Steel Parts

6.0 MATERIALS

Bolts, washers, nuts

Truck (if necessary)

Manlift

Handtools

7.0 EQUIPMENT

Crane

Survey equipments

Powertools

8.0 SUBCONTRACTORS SUB-TIER CONTRACTORS


Mr.Mesut AYDIN

Civil Subcontractor

Silopi Aypa Ltd.ti

Mr.Ufuk MANAV

Erection & Commissioning Subcontractor

YNE Enerji Elektrik Mhendislik


inaat San.Tic.ltd.ti.

9.0 EXECUTION
The work method to install the above mentioned Circuit Breaker shall be in the following
sequence.
A.

Pre-Installation Checks
Verification of Equipment layout from relevant Construction Drawings.
Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

Check drawings are of current revised status.


Site released for Equipment installation, all supporting steel installation completed
Conform readiness of the area.
Review Vendor drawings of the equipement and familiarize the installation method
recommended by the Vendor.
Exposed erection areas shall be cordoned by means of hazard identifying tape.
Confirm that all Tools & Tackles required for installation are available. As a minimum the
following shall be made available.
Open End Wrenches
Star End Wrenches
Torque Wrench
Slings
D-Shackles
Crowbars
Drill Machine
Grinding Machine
All necessary special tools

B.

C.

Check adequate place for unloading the Circuit Breaker.


Personnel involved in the activity are made aware of the risks and the steps to be taken to
mitigate any hazard or unsafe situation.
Foundation frame shall be made and properly aligned for the installation of the Circuit Breaker.
Material withdrawn from ware-house
Material inspection will be carried out to ascertain that no damage has occurred in the package of
the equipments. Incase of any damages common inspection and report will be issued.
Store material requisition shall be made.
The material shall be transported in their Original packing to location.
The Hi-Ab shall be positioned in such a way that there is no obstruction to movement of vehicles
or hindrance to works of other companies.
Description of sequence
The following will be follwed after the preparation works:

Check the availability of SF6 gas inside column and the breaking unit
Install the corana rings to breaking unit if available
Install the current conducting rings to both end of the breaking unit
Install the coupling capacitor to the breaking unit if available
Connect the column and breaking unit
Use suitable wowen sling to lift up the Circuit Breaker
Lift up the Circuit Breaker with Hi-Ab according to the supplier documents and raised over the
steel support
Align the Circuit Breaker over the support base plate and fit the Erection bolts.
Check the horizontal and vertical alignment of the Circuit Breaker and adjusted as necessary.
Install the control cubicle, be sure that the indicators on control cubicle should be in OPEN
and DISCHARGED positions.
Fill up the CB with SF6 gas.

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

Tigth the bolts and nuts according to the torque values given in the table below:

Bolt Type, d
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39

Nominal Radius, mm.


8
10
12
14
16
18
20
22
24
27
30
33
36
39

Quality Type A325


Recommended Torque
Value Nm.
16
32
59
94
146
200
284
388
492
720
979
1331
1709
2211

Bolt tightening is done by torque wrench, according to recommended values. Before assemby
starts,10 percent of tightened bolts are controlled with GAMAs surveillance.

10.0 TIME LINE OF ACTIVITIES


According to attached 27 January 2015 dated updated project time schedule.

11.0 PROGRESS MEASUREMENT


Monthly progress reports will permanently be submitted to Gama for progress measurement.

12.0 QUALITY REQUIREMENTS


Inspection and Test Plan (ITP) for Circuit Breaker Installation Works (Doc. No: KP-00+++-CQ712-B7357)
shall be followed during the execution of works.
Test, inspections and reporting shall be carried out by the Subcontractor in accordance to the ITP and
required documents mentioned on the ITP shall be submitted to GAMA for his review.
All measurement equipments and torque wrenches shall be calibrated. Calibration certificates shall be
submitted to GAMA before site applications according KP-00+++-MQ732-G0005_Rev.0_Calibration
Procedure. Test certificates and mill certification verifying that the materials comply with the relevant
approved standards and material certificates shall be issued for all structural steel, bolting materials,
consumable materials. Approved materials shall be used in project according to approved vendor list and
material submittal form.
Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

13.0 HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS


Toolbox talk will be done with the team who is involved in the foundation works. Job Safety Analysis (JSA)
will be prepared and distributed to Site Supervisor(s). Using related JSA, Method Statement and Risk
Assessment will be discussed during the toolbox talk.
While excavation works, barricade will be installed to the around the pit and warning signs will be put to
warn other people to keep away.
Mandatory Personal Protective Equipment will be used by the person involved in the operation. There is no
requirement for additional PPE.
Risk Assessment will be taken into consideration and required precautions will be taken.

Materials
1.

Mandatory Personal Protective Equipment,

Safety Helmet

Safety Vest

Safety Glasses/Goggles

Safety Shoes

Safety Gloves

2.
-

Personal Protective Equipment Required Due to Specific Risks,


Safety Harness,

3.

Safety Barricading Fence/Netlon Fence

4.

Related Safety/Warning Signs.

Dust and/or Chemical Masks

14.0 RISK ASSESSMENTS


Please see attached Khabat Project Risk assessment as Attachment-2.

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

METHOD OF STATEMENT FOR 132kV SWITCHYARD


CIRCUIT BREAKER INSTALLATION
Page:

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Doc. No: KP-00+++-MQ758-V0010

Date:12 02.2015

15.0 REFERENCES
All erection works will be controlled and checked after installation as per the document indicated below:
Document Name

Document Number

ITP for CIRCUIT BREAKER


INSTALLATION WORKS

KP-00+++-CQ712-B7357

16.0 TECHNICAL APPENDICES


Please see attached Khabat Project Vendor List as Attachment-3.

17.0 ATTACHMENTS
Attachment-1 27.01.2015 Dated Time Schedule
Attachment-2 Risk Assessment
Attachment-3 Vendor List

Dok. No: KP-00+++-MQ758-V0010, Rev. No: 0

Design, Equipment Manufacturing, Test and


Delivery Time Schedule

TOTAL 6 PAGES
(Including Cover)

Purpose

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00++++-MX000-V0001

TITLE

: Updated time schedule / 27.01.2015

For Approval

OWNER

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

For Construction

For Information
For Review

As-Built

27.01.2015

27.01.2015 dated TS update SIEMENS/OO SIEMENS/E

20.01.2015

20.01.2015 dated TS update SIEMENS/OO SIEMENS/E

13.01.2015

13.01.2015 dated TS update SIEMENS/OO SIEMENS/E

06.01.2015

06.01.2015 dated TS update SIEMENS/OO SIEMENS/E

30.12.2014

30.12.2014 dated TS update SIEMENS/OO SIEMENS/E

23.12.2014

23.12.2014 dated TS update SIEMENS/OO SIEMENS/E

16.12.2014

16.12.2014 dated TS update SIEMENS/OO SIEMENS/E

09.12.2014

09.12.2014 dated TS update SIEMENS/OO SIEMENS/E

02.12.2014

02.12.2014 dated TS update SIEMENS/OO SIEMENS/E

25.11.2014

25.11.2014 dated TS update SIEMENS/OO SIEMENS/E

18.11.2014

18.11.2014 dated TS update SIEMENS/OO SIEMENS/E

Rev.
No.

PREPARED
DATE

DESCRIPTION

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS


ENGINEERING & CONTRACTING,INC.

Khabat Updated Work Programme- ACT_27.01.2015


Activity ID

Activity Name

1 of 5
Dur.

403

Total

% Complete Start

66.31% 25-Apr-14 A

Finish

Qtr 1, 2014
Feb

Mar

Apr

Qtr 2, 2014
May

Jun

Jul

Qtr 3, 2014
Aug

Sep

Oct

Qtr 4, 2014
Nov

Dec

Jan

Qtr 1, 2015
Feb

Mar

Apr

Qtr 2, 2015
May

Actual Work

Milestone
Summary

Qtr 3, 2015
Aug

Sep

11-Jun-15, Khabat Updated Work Programme- ACT_27.01.2015


11-Jun-15, Project Start (General)
Providing of Soil Investigation Report By GAMA
Advance Payment (Onshore and Offshore)
Submission of Inspection and Test Plan
Site Handover
Site Requirements for Mobilization ((Power/Water Supply, Sanitary, Storage Area) by GAMA)
Method of Statement for Substation Erection(KHB-SIE-GAM-AIS-0058)
Method of Statement for Mobilization
Method of Statement for Civil Work at Switchyard Area

132kV Khabat Updated Work Programme

Remaining Work
Critical Remaining Work

Jul

11-Jun-15, Total

11-Jun-15

Khabat Updated Work Programme- ACT_27.01.2015

403
66.31% 25-Apr-14 A
11-Jun-15
Project Start (General)
403
100% 25-Apr-14 A
11-Jun-15
00010 Contract Signature & Commencement Date (Offshore)
1
100% 25-Apr-14 A
25-Apr-14 A
00082 Providing of Soil Investigation Report By GAMA
0
100%
15-May-14 A
00011 Contract Signature & Commensment Date (Onshore)
1
100% 13-Jun-14 A
13-Jun-14 A
00085 Advance Payment (Onshore and Offshore)
0
100%
20-Jun-14 A
00081 Submission of Inspection and Test Plan
0
100%
01-Jul-14 A
00083 Site Handover
0
100%
30-Aug-14 A
00084 Site Requirements for Mobilization ((Power/Water Supply, Sanitary, Storage Area) by GAMA)
0
100%
30-Aug-14 A
00088 Method of Statement for Substation Erection(KHB-SIE-GAM-AIS-0058)
0
100%
03-Sep-14 A
00087 Method of Statement for Mobilization
0
100%
17-Sep-14 A
00090 Method of Statement for Civil Work at Switchyard Area
0
100%
12-Nov-14 A
00086 PAC (Ready for Energization - Take Over)
0
0%
11-Jun-15
Design & Engineering
272
94.85% 01-May-14 A 09-Feb-15
Basic Design
197
100% 01-May-14 A 12-Nov-14 A
02-112130
Preparation and Submission of General Layout, Site Layout & Section
21
100% 01-May-14 A 22-May-14 A
01-112150
Preparation and Submission of Secondary Base Design
21
100% 01-May-14 A 22-May-14 A
02-112200
Preparation and Submission of Single Line Diagram
21
100% 01-May-14 A 22-May-14 A
01-112100
Preparation and Submission of Control, Protection & Metering System Base Design 21
100% 01-May-14 A 22-May-14 A
01-113670
Preparation and Submission of Substation Building Equipment Layout Plan
21
100% 01-May-14 A 22-May-14 A
02-112140
Preparation and Submission of General Cable Trenches and Foundation Layout
21
100% 01-May-14 A 22-May-14 A
02-112410
Approval of Single Line Diagram
14
100% 23-May-14 A 03-Jul-14 A
01-112340
Approval of General Layout, Site Layout & Section
14
100% 23-May-14 A 03-Jul-14 A
01-112360
Approval of Secondary Base Design
14
100% 23-May-14 A 03-Jul-14 A
01-112320
Approval of Control, Protection & Metering System Base Design
14
100% 23-May-14 A 03-Jul-14 A
01-114460
Approval of Substation Building Equipment Layout Plan
14
100% 23-May-14 A 03-Jul-14 A
01-114270
Approval of General Cable Trenches and Foundation Layout
14
100% 23-May-14 A 03-Jul-14 A
01-113640
Static & Dynamic Load Calculations for 132kV Equipments
5
100% 01-Sep-14 A
05-Sep-14 A
00095 Decision for ECS -1 Option(KHB-GAM-SIE-AIS-0051 dtd 05.09.2014)
0
100%
05-Sep-14 A
00093 Approval of AC/DC Load List for Battery & Battery Charger
0
100%
14-Sep-14 A
00094 Decision for 48VDC Battery & Battery Charger(KHB-GAM-SIE-AIS-00073 dtd 30.09.2014))
0
100%
30-Sep-14 A
00096 Decision for Painting Code of LV Panels & Control Protection Panels(KHB-SIE-GAM-AIS-00113
0
100%
dtd 05.11.2014))
12-Nov-14 A
Technical Documents for Equipment/Systems
114
87.69% 01-Aug-14 A
09-Feb-15
01-112070
Preparation and Submission of 120 Surge Arresters Technical Documents(KHB-SIE-GAM-AIS-0040)
50
100% 01-Aug-14 A
14-Aug-14 A
01-112061
Preparation and Submission of 132kV Disconnecting Switch Technical Documents
50
100% 09-Aug-14 A
15-Sep-14 A
01-112062
Preparation and Submission of 132kV Earthing Switch Technical Documents
50
100% 09-Sep-14 A
15-Sep-14 A
01-112030
Preparation and Submission of 132kV Capacitive Voltage Transformers Technical Documents
50
100% 09-Aug-14 A
18-Sep-14 A
01-112031
Preparation and Submission of 132kV Current Transformers Technical Documents 50
100% 09-Aug-14 A
18-Sep-14 A
01-112250
Approval of 132kV Capacitive Voltage Transformers Technical (KHB-GAM-SIE-AIS-00074
14 dtd100%
03.10.2014)
19-Sep-14 A
03-Oct-14 A
01-112252
Approval of 132kV Current Transformers Technical Documents(KHB-GAM-SIE-AIS-00074
14
dtd100%
03.10.2014)
19-Sep-14 A
03-Oct-14 A
01-112282
Approval of 132kV Disconnecting Switch Technical Documents(KHB-GAM-SIE-AIS-00075
14 dtd 100%
03.10.2014)
16-Sep-14 A
03-Oct-14 A
01-112284
Approval of 132kV Earthing Switch Technical Documents(KHB-GAM-SIE-AIS-00075 dtd
14 03.10.2014)
100% 16-Sep-14 A
03-Oct-14 A
01-112060
Preparation and Submission of Insulators Technical Documents(KHB-SIE-GAM-AIS-00091
50 dtd100%
14.10.2014)
12-Sep-14 A
07-Oct-14 A
01-113550
Preparation and Submission of LV Cable Technical Documents(KHB-SIE-GAM-AIS-00090
10 dtd 14.10.2014)
100% 01-Oct-14 A
13-Oct-14 A
01-112040
Preparation and Submission of 132kV Curcuit Breaker Technical Documents(KHB-SIE-GAM-AIS-00094
50
100% 12-Sep-14
dtd 14.10.2014)
A
14-Oct-14 A
01-114320
Approval of LV Cable Technical Documents(KHB-GAM-SIE-00093 dtd 30.10.2014) 14
100% 14-Oct-14 A
30-Oct-14 A
01-112280
Approval of Insulators Technical Documents(KHB-GAM-SIE-00092 dtd 30.10.2014) 14
100% 14-Oct-14 A
30-Oct-14 A
01-112260
Approval of 132kV Curcuit Breaker Technical Documents(KHB-GAM-SIE-00091 dtd 30.10.2014)
14
100% 14-Oct-14 A
30-Oct-14 A
01-113522
Preparation and Submission of Earthing Conductor Technical Particulars(KP-SIE-GMH-P-00079)
16
100% 23-Sep-14 A
14-Nov-14 A
01-113490
Preparation and Submission of Aluminium Bus Bar Technical Documents(KHB-SIE-GAM-AIS-00130
50
100%dtd
12-Sep-14
19.11.2014)
A
19-Nov-14 A
01-112290
Approval of 120kV Surge Arresters Technical Documents(KHB-GAM-SIE-AIS-00114 dtd
14 21.11.2014)
100% 14-Aug-14 A
21-Nov-14 A
01-112080
Preparation and Submission of Tension and Suspention Technical Documents(KHB-SIE-GAM-AIS-00134
50
100% 12-Sep-14
dtd 24.11.2014)
A
24-Nov-14 A
01-114150
Approval of Aluminium Bus Bar Technical Documents(KHB-GAM-SIE-AIS-00127 dtd 03.12.2014)
14
100% 19-Nov-14 A
03-Dec-14 A
01-114222
Approval of Earthing Conductor Technical Particulars(KHB-GAM-SIE-AIS-00128 dtd 03.12.2014)
14
100% 14-Nov-14 A
03-Dec-14 A
01-112300
Approval of Tension and Suspention Technical Documents(KHB-GAM-SIE-AIS-00129 14
dtd 05.12.2014)
100% 24-Nov-14 A
05-Dec-14 A
01-113510
Preparation and Submission of Battery Chargers Documents(KHB-SIE-GAM-AIS-00169
35 dtd 23.12.2014)
100% 12-Nov-14 A
23-Dec-14 A
01-113580
Preparation and Submission of Station Batteries Documents(KHB-SIE-GAM-AIS-00169
35 dtd 23.12.2014)
100% 12-Nov-14 A
23-Dec-14 A
01-114420
Approval of Station Batteries Documents
14
0% 23-Dec-14 A
09-Feb-15
01-114190
Approval of Battery Chargers Documents
14
0% 23-Dec-14 A
09-Feb-15
Detailed Design
153
90.85% 22-May-14 A 09-Feb-15
Equipment/Systems
97
85.55% 22-May-14 A 09-Feb-15
01-113780
Preparation of Typical Feeders Schematic Drawings & Cable Schedules & LVAC-LVDC 49
Schematic
100%
Drawings(KHB-SIE-GAM-AIS-0034)
22-May-14 A 05-Aug-14 A
01-114090
Submission of Typical Feeders Schematic Drawings & Cable Schedules & & LVAC-LVDC1Schematic
100%
Drawings
05-Aug-14 A
05-Aug-14 A
01-113730
Preparation of General Earthing and Outdoor Equipment Earthing and Cable Tray Connection
18
Details(KHB-SIE-GAM-AIS-0052)
100% 02-Aug-14 A
28-Aug-14 A
01-113750
Preparation and Submission of Substation Grounding Mesh Layout (KHB-SIE-GAM-AIS-0052)
18
100% 10-Aug-14 A
28-Aug-14 A
01-113890
Submission of Earthing Detailed Design
1
100% 28-Aug-14 A
28-Aug-14 A
01-113431
Preparation of Faraday Cage Project (KHB-SIE-GAM-AIS-0063)
7
100% 29-Aug-14 A
07-Sep-14 A
01-113931
Submission of Faraday Cage Project
1
100% 07-Sep-14 A
07-Sep-14 A
01-114250
Approval of Earthing Detailed Design(KHB-GAM-SIE-AIS-0070 dtd 24.09.2014)(SIE-GAM-AIS-0081
14
100% 28-Aug-14
dtd 30.09.2014)
A
30-Sep-14 A

Jun

Data date: 27.01.2015

PAC (Ready for Energization - Take Over)


09-Feb-15, Design & Engineering
12-Nov-14 A, Basic Design

Decision for ECS -1 Option(KHB-GAM-SIE-AIS-0051 dtd 05.09.2014)


Approval of AC/DC Load List for Battery & Battery Charger
Decision for 48VDC Battery & Battery Charger(KHB-GAM-SIE-AIS-00073 dtd 30.09.2014))
Decision for Painting Code of LV Panels & Control Protection Panels(KHB-SIE-GAM-AIS-00113 dtd 05.11.2014))
09-Feb-15, Technical Documents for Equipment/Systems

09-Feb-15, Detailed Design


09-Feb-15, Equipment/Systems

Date

Revision
Khabat PROJECT

Chec...
OO

Approved

Khabat Updated Work Programme- ACT_27.01.2015


Activity ID

Activity Name

2 of 5
Dur.

% Complete Start

Finish

01-113930
Submission of Lightning Protection Detailed Design
1
100% 01-Oct-14 A
01-Oct-14 A
01-113430
Switchyard and Control Building Lightning Protection Layout (KHB-SIE-GAM-AIS-008420
dtd 01.03.2014)
100% 01-Sep-14 A
01-Oct-14 A
01-114300
Approval of Lightning Protection Detailed Design(KHB-GAM-SIE-AIS-0082 dtd 17.10.2014)
14
100% 01-Oct-14 A
17-Oct-14 A
01-114530
Approval of Typical Feeders Schematic Drawings & Cable Schedules & & LVAC-LVDC Schematic
14
100%
Drawings(SIE-GAM-100)
05-Aug-14 A
22-Oct-14
)
A
01-113521
Preparation and Submission of HV Hardware & Connectors Layout Plan & Sections(KP-SIE-GMH-T-00059)
16
100% 23-Sep-14 A
29-Oct-14 A
01-113620
Preparation of ECS System Detailed Design
50
100% 13-Sep-14 A
09-Nov-14 A
01-114000
Submission of ECS System Detailed Design
1
100% 09-Oct-14 A
09-Nov-14 A
01-113770
Preparation of Telecommunication System Detailed Design
50
100% 24-Sep-14 A
13-Nov-14 A
01-113520
Preparation and Submission of HV Hardware & Connectors Detailed Outline Drawings(KP-SIE-GMH-T-00078)
16
100% 23-Sep-14 A
14-Nov-14 A
01-113920
Submission of Indoor & Outdoor Lighting & Low Power Detailed Design(KP-SIE-GMH-T-00077)
1
100% 14-Nov-14 A
14-Nov-14 A
01-114080
Submission of Telecommunication System Detailed Design(KP-SIE-GMH-T-00076)
1
100% 14-Nov-14 A
14-Nov-14 A
01-113420
Preparation of Indoor & Outdoor & Emergency Lighting & Low Power Detailed Design30
100% 08-Sep-14 A
14-Nov-14 A
01-114220
Approval of HV Hardware & Connectors Detailed Design(KHB-GAM-SIE-AIS-00112 dtd
1420.11.2014)
100% 14-Nov-14 A
20-Nov-14 A
01-114302
Approval of Faraday Cage Project(KHB-GAM-SIE-AIS-00117 dtd 21.11.2014)
14
100% 07-Sep-14 A
21-Nov-14 A
01-114500
Approval of Telecommunication System Detailed Design
14
0% 14-Nov-14 A
09-Feb-15
01-114400
Approval of ECS System Detailed Design
14
0% 09-Nov-14 A
09-Feb-15
01-114290
Approval of Indoor & Outdoor Lighting & Low Power Detailed Design
14
0% 14-Nov-14 A
09-Feb-15
Civil Works
153
97.39% 03-Jul-14 A
30-Jan-15
Steel Structures-Fabrication and Templates
134
100% 25-Aug-14 A
18-Jan-15 A
01-113060
132kV Gantry Tower Type P1 Fabrication Drawings (KHB-SIE-GAM-AIS-0053)
20
100% 25-Aug-14 A
02-Sep-14 A
01-113050
132kV Gantry Tower Beam Type K1 Fabrication Drawings(KHB-SIE-GAM-AIS-0053) 20
100% 25-Aug-14 A
02-Sep-14 A
01-113080
132kV Gantry Tower Type P6 Fabrication Drawings
12
100% 06-Sep-14 A
20-Sep-14 A
01-113052
132kV Gantry Tower Beam Type K6 Fabrication Drawings
12
100% 06-Sep-14 A
20-Sep-14 A
01-113030
132kV Voltage Transformer Support Structure Fabrication Drawings(KP-SIE-GMH-T-00057)
20
100% 06-Sep-14 A
27-Oct-14 A
01-113031
132kV Current Transformer Support Structure Fabrication Drawings(KP-SIE-GMH-T-00057)
20
100% 06-Sep-14 A
27-Oct-14 A
01-113032
132kV Disconnecting Switch Serial Type Support Structure Fabrication Drawing(KP-SIE-GMH-T-00057)
20
100% 06-Sep-14 A
27-Oct-14 A
01-113051
132kV Lightning Tower Fabrication Drawings_P2(KP-SIE-GMH-T-00057)
20
100% 06-Sep-14 A
27-Oct-14 A
01-113100
132kV Surge Arrester Support Structure Fabrication Drawings(KP-SIE-GMH-T-00062)
20
100% 06-Sep-14 A
29-Oct-14 A
01-113101
132kV Curcuit Breaker Support Structure Fabrication Drawings(KP-SIE-GMH-T-00066)
20
100% 06-Sep-14 A
01-Nov-14 A
01-114130
Submission of 132kV Steel Structure Detailed Design
1
100% 17-Nov-14 A
17-Nov-14 A
01-113000
132kV Earthing Switch + SA Support Structure Fabrication Drawing
20
100% 06-Sep-14 A
17-Nov-14 A
01-113042
132kV Disconnecting Switch with Earthing Blade Support Structure Fabrication Drawing
20
100% 06-Sep-14 A
17-Nov-14 A
01-113003
132kV Surge Arrester Support Structure Fabrication Drawing - Transformer Side
20
100% 06-Sep-14 A
17-Nov-14 A
01-113004
132kV Cable Sealing End Support Structure Fabrication Drawing (KP-SIE-GMH-T-00122)
5
100% 06-Jan-15 A
18-Jan-15 A
Switchyard Civil Design
138
97.1% 15-Sep-14 A
30-Jan-15
Foundation for Equipment, Gantry and Busducts
138
97.1% 15-Sep-14 A
30-Jan-15
01-113070
132kV Gantry Tower Type P1 & P6 Foundation Drawings(KHB-SIE-GAM-AIS-0092 dtd814.10.2014)
100% 15-Sep-14 A
01-Oct-14 A
01-113090
132kV Surge Arrester Support Structure Foundation Drawing(KP-SIE-GMH-T-00073)10
100% 29-Oct-14 A
10-Nov-14 A
01-113020
132kV Voltage Transformer Support Structure Foundation Drawing(KP-SIE-GMH-T-00073)
10
100% 27-Oct-14 A
10-Nov-14 A
01-113021
132kV Current Transformer Support Structure Foundation Drawing(KP-SIE-GMH-T-00073)
10
100% 27-Oct-14 A
10-Nov-14 A
01-113022
132kV Circuit Breaker Support Structure Foundation Drawing(KP-SIE-GMH-T-00073)10
100% 03-Nov-14 A
10-Nov-14 A
01-113023
132kV Lightning Tower Foundation Drawings_P2(KP-SIE-GMH-T-00073)
10
100% 27-Oct-14 A
10-Nov-14 A
01-113820
Submission of 132kV Equipment Foundation Details and Sections
1
100% 17-Nov-14 A
17-Nov-14 A
01-113001
132kV Disconnecting Switch Serial Type Support Structure Foundation Drawing
10
100% 27-Oct-14 A
17-Nov-14 A
01-113002
132kV Disconnecting Switch with Earthing Blade Support Structure Foundation Drawing
5
100% 11-Nov-14 A
17-Nov-14 A
01-113091
132kV Surge Arrester Support Structure Foundation Drawing Transformer Side
5
100% 11-Nov-14 A
17-Nov-14 A
01-113092
132kV Earthing Switch + SA Support Structure Foundation Drawing Transformer Side 5
100% 11-Nov-14 A
17-Nov-14 A
01-113093
132kV Cable Sealing End Support Structure Foundation Drawing
5
20% 26-Jan-15 A
30-Jan-15
Civil Work Design of Ancillary Service Foundations
80
100% 15-Sep-14 A
17-Nov-14 A
01-113330
Preparation and Submission of Cable Trench Plan & Sections & Reinforcement Details(KP-SIE-GMH-T-00051
10
100% 15-Sep-14
dtd A15.10.2014)
15-Oct-14 A
01-114210
Approval of Cable Trench Plan & Sections & Reinforcement Details
14
100% 15-Oct-14 A
15-Oct-14 A
01-113332
Preparation and Submission of Marshalling Box Foundation Application Plan, Formwork
10& Reinforcement
100% 15-Sep-14
Details A
15-Oct-14 A
01-114212
Approval of Marshalling Box Foundation Application Plan, Formwork & Reinforcement 14
Details 100% 15-Oct-14 A
15-Oct-14 A
01-113331
Preparation and Submission of Switchyard Lighting & Foundations
10
100% 15-Sep-14 A
17-Nov-14 A
01-114213
Approval of Switchyard Lighting Pole & Foundations
14
100% 17-Nov-14 A
17-Nov-14 A
Civil Work Design of Site Works
49
100% 24-Sep-14 A
17-Nov-14 A
01-113740
Preparation of Substation Fence & Gate Details(KP-SIE-GMH-T-00051 dtd 15.10.2014)
10
100% 24-Sep-14 A
15-Oct-14 A
01-113760
Preparation of Switchyard Service Road Plan Details and Sections(KP-SIE-GMH-T-00051
10 dtd 15.10.2014)
100% 24-Sep-14 A
15-Oct-14 A
01-114060
Submission of Substation Fence & Gate Details
1
100% 15-Oct-14 A
15-Oct-14 A
01-114470
Approval of Substation Fence & Gate Details
14
100% 15-Oct-14 A
15-Oct-14 A
01-114070
Submission of Switchyard Service Road Plan Details and Sections
1
100% 15-Oct-14 A
15-Oct-14 A
01-114490
Approval of Switchyard Service Road Plan Details and Sections
14
100% 15-Oct-14 A
15-Oct-14 A
01-113590
Preparation and Submission of Drainage System
10
100% 24-Sep-14 A
17-Nov-14 A
01-114480
Approval of Switchyard Drainage System
14
100% 17-Nov-14 A
17-Nov-14 A
Building Architectural Design
15
100% 03-Jul-14 A
04-Sep-14 A
01-113687
Substation Building Architectural Plans and Details
14
100% 03-Jul-14 A
17-Jul-14 A
01-113860
Submission of Architectural Detailed Design for Substation Building(KHB-SIE-GAM-AIS-0032)
1
100% 17-Jul-14 A
17-Jul-14 A
01-114180
Approval of Architectural Detailed Design for Substation Building(KHB-SIE-GAM-AIS-0061)
14
100% 17-Jul-14 A
04-Sep-14 A
Building Structural Design
24
100% 04-Sep-14 A
22-Sep-14 A
01-113710
Substation Building Structural Plans and Details
14
100% 04-Sep-14 A
19-Sep-14 A
01-114030
Submission of Structural Detailed Design for Substation Building
1
100% 19-Sep-14 A
19-Sep-14 A
01-114440
Approval of Structural Detailed Design for Substation Building
14
100% 22-Sep-14 A
22-Sep-14 A
Building Sanitary Design
43
100% 14-Oct-14 A
17-Nov-14 A
01-113713
Substation Building Sanitary and Sewage System for Ground & First Floor Layouts Details
10
100% 14-Oct-14 A
17-Nov-14 A
01-114370
Submit of Substation Building Sanitary and Sewage System for Ground & First Floor Layouts
1
Details
100% 17-Nov-14 A
17-Nov-14 A
Release for Construction Drawings
47
100% 03-Jul-14 A
15-Oct-14 A
01-112341
RFC Drawing for General Layout, Site Layout & Section
7
100% 03-Jul-14 A
03-Jul-14 A
01-114461
RFC Drawing for Substation Building Equipment Layout Plan
7
100% 03-Jul-14 A
03-Jul-14 A
01-114271
RFC Drawing for General Cable Trenches and Foundation Layout
7
100% 03-Jul-14 A
03-Jul-14 A
01-114610
RFC Drawing for Structural Detailed Design for Substation Building
7
100% 25-Sep-14 A
25-Sep-14 A
01-114570
RFC Drawing for Architectural Detailed Design for Substation Building
7
100% 26-Sep-14 A
26-Sep-14 A
01-114471
RFC Drawing for Substation Fence & Gate Details(KP-SIE-GMH-T-00051 dtd 15.10.2014)
7
100% 15-Oct-14 A
15-Oct-14 A
01-114491
RFC Drawing for Switchyard Service Road Plan Details and Sections(KP-SIE-GMH-T-00051
7
dtd
100%
15.10.2014)
15-Oct-14 A
15-Oct-14 A
01-114211
RFC Drawing for Cable Trench Plan & Sections & Reinforcement Details(KP-SIE-GMH-T-00051
7
100%
dtd 15.10.2014)
15-Oct-14 A
15-Oct-14 A
Purchasing & Manufacturing
206
71.84% 13-Jun-14 A
25-Mar-15
Purchase Order
102
100% 13-Jun-14 A
02-Dec-14 A
01-115300
Purchasing of Steel Structures
10
100% 13-Jun-14 A
13-Jun-14 A
01-115050
Purchasing of 120kV Surge Arresters
10
100% 04-Jul-14 A
17-Jul-14 A
01-115041
Purchasing of Disconnecting Switch
10
100% 04-Jul-14 A
17-Jul-14 A
01-115042
Purchasing of Earthing Switch
10
100% 04-Jul-14 A
17-Jul-14 A
01-115010
Purchasing of 132kV Capacitive Voltage Transformers
10
100% 04-Jul-14 A
18-Jul-14 A

Qtr 1, 2014
Feb

Mar

Apr

Qtr 2, 2014
May

Jun

Jul

Qtr 3, 2014
Aug

Sep

Oct

Qtr 4, 2014
Nov

Dec

Jan

Qtr 1, 2015
Feb

Mar

Apr

Qtr 2, 2015
May

Jun

30-Jan-15, Civil Works


18-Jan-15 A, Steel Structures-Fabrication and Templates

30-Jan-15, Switchyard Civil Design


30-Jan-15, Foundation for Equipment, Gantry and Busducts

17-Nov-14 A, Civil Work Design of Ancillary Service Foundations

17-Nov-14 A, Civil Work Design of Site Works

04-Sep-14 A, Building Architectural Design

22-Sep-14 A, Building Structural Design

17-Nov-14 A, Building Sanitary Design

15-Oct-14 A, Release for Construction Drawings

25-Mar-15, Purchasing & Manufacturing


02-Dec-14 A, Purchase Order

Jul

Qtr 3, 2015
Aug

Sep

Khabat Updated Work Programme- ACT_27.01.2015


Activity ID

Activity Name

3 of 5
Dur.

% Complete Start

01-115011
Purchasing of 132kV Current Transformers
10
100% 04-Jul-14 A
01-115020
Purchasing of 132kV Curcuit Breaker
10
100% 18-Jul-14 A
01-115310
Purchasing of Telecommunication System
10
100% 15-Aug-14 A
01-115270
Purchasing of ECS System(KHB-GAM-SIE-AIS-0051))
10
100% 06-Sep-14 A
01-115040
Purchasing of Insulators
10
100% 15-Sep-14 A
01-115200
Purchasing of LV Cables
10
100% 02-Sep-14 A
01-115120
Purchasing of Control, Protection & Metering Panels
10
100% 14-Oct-14 A
01-115210
Purchasing of LVAC Distribution Panels
10
100% 14-Oct-14 A
01-115220
Purchasing of LVDC Distribution Panels
10
100% 14-Oct-14 A
01-115140
Purchasing of Earthing Materials
10
100% 13-Oct-14 A
01-115290
Purchasing of Station Batteries (KHB-SIE-GAM-AIS-0035),(KHB-SIE-GAM-AIS-0054)10
11.09.2014
100%dtd
30-Sep-14
PRM)
A
01-115090
Purchasing of Battery Chargers(KHB-SIE-GAM-AIS-0035),(KHB-SIE-GAM-AIS-0054)10
11.09.2014
100%
dtd
30-Sep-14
PRM)
A
01-115160
Purchasing of HV Hardware & Connectors
10
100% 09-Oct-14 A
01-115060
Purchasing of Aluminium Bus Bar
10
100% 09-Oct-14 A
01-115080
Purchasing of Tension and Suspention
10
100% 04-Nov-14 A
01-115190
Purchasing of Lightning Protection Materials
10
100% 10-Nov-14 A
01-115100
Purchasing of Cable Trays
10
100% 07-Nov-14 A
01-115180
Purchasing of Indoor & Lighting Luminares_Outdoor
10
100% 14-Nov-14 A
Manufacturing
206
71.84% 18-Jul-14 A
01-115390
Manufacturing of 120kV Surge Arresters
172
100% 18-Jul-14 A
01-115410
Manufacturing of P1 & P6 Templates / Anchor Bolts
52
100% 06-Oct-14 A
01-115540
Manufacturing of Lightning Protection Materials
35
100% 11-Nov-14 A
01-115411
Manufacturing of Other Templates / Anchor Bolts
20
100% 01-Nov-14 A
01-115350
Manufacturing of 132kV Capacitive Voltage Transformers
172
100% 18-Jul-14 A
01-115351
Manufacturing of 132kV Current Transformers
172
100% 18-Jul-14 A
01-115381
Manufacturing of Disconnecting Switch
172
100% 18-Jul-14 A
01-115382
Manufacturing of Earthing Switches
172
100% 18-Jul-14 A
01-115400
Manufacturing of P1 & P6 Steel Structures
52
100% 20-Oct-14 A
01-115500
Manufacturing of Earthing Materials (Lugs, Rods, Cadweld Materials, Equi-potential busbar,30x3
80
100%
ets) 23-Oct-14 A
01-115560
Manufacturing of LVAC Distribution Panels
100
100% 21-Oct-14 A
01-115570
Manufacturing of LVDC Distribution Panels
100
100% 21-Oct-14 A
01-115380
Manufacturing of Insulators
140
100% 24-Sep-14 A
01-115420
Manufacturing of Aluminium Bus Bar
70
100% 04-Nov-14 A
01-115401
Manufacturing of Other Switchyard Steel Structures & Templates
64
100% 20-Oct-14 A
01-115460
Manufacturing of Cable Trays
60
100% 25-Nov-14 A
01-115520
Manufacturing of HV Hardware & Connectors
70
100% 03-Nov-14 A
01-115550
Manufacturing of LV Cables
130
100% 22-Sep-14 A
01-115440
Manufacturing of Tension and Suspentions
70
100% 07-Nov-14 A
01-115480
Manufacturing of Control, Protection Panels
100
100% 14-Oct-14 A
01-115650
Manufacturing of Telecommunication System
130
100% 10-Sep-14 A
01-115640
Manufacturing of Station Batteries
90
100% 31-Oct-14 A
01-115450
Manufacturing of Battery Chargers
90
100% 31-Oct-14 A
01-115360
Manufacturing of 132kV Curcuit Breakers
199
96.98% 18-Jul-14 A
01-115630
Manufacturing of ECS
160
87.5% 15-Sep-14 A
01-115481
Manufacturing of Metering Panels
100
80% 14-Oct-14 A
01-115610
Manufacturing of Indoor & Outdoor Lighting Luminares
100
56% 02-Dec-14 A
Routine Tests
56
62.64% 26-Dec-14 A
01-123170
Submission of 132kV Capacitive Voltage Transformers Routine Test Reports
1
100% 26-Dec-14 A
01-123210
Submission of 120kV Surge Arresters Routine Test Reports
1
100% 26-Dec-14 A
01-123171
Submission of 132kV Current Transformers Routine Test Reports
1
100% 26-Dec-14 A
01-123201
Submission of Disconnecting Switch Routine Test Reports
1
100% 26-Dec-14 A
01-123202
Submission of Earthing Switch Routine Test Reports
1
100% 26-Dec-14 A
01-123200
Submission of Insulators Routine Test Reports
1
0% 27-Jan-15
01-123320
Submission of LVAC Distribution Panels Routine Test Reports
1
0% 27-Jan-15
01-123330
Submission of LVDC Distribution Panels Routine Test Reports
1
0% 27-Jan-15
01-123220
Submission of Aluminium Bus Bar Routine Test Reports
1
0% 27-Jan-15
01-123290
Submission of HV Hardware & Connectors Routine Test Reports
1
0% 27-Jan-15
01-123300
Submission of Lightning Protection Materials Routine Test Reports
1
0% 27-Jan-15
01-123380
Submission of Station Batteries Routine Test Reports
1
0% 27-Jan-15
01-123240
Submission of Battery Chargers Routine Test Reports
1
0% 27-Jan-15
01-123280
Submission of Earthing Materials Routine Test Reports
1
0% 27-Jan-15
01-123310
Submission of LV Cables Routine Test Reports
1
0% 27-Jan-15
01-123230
Submission of Tension and Suspention Routine Test Reports
1
0% 27-Jan-15
01-123251
Submission of Cable Trays Routine Test Reports
1
0% 27-Jan-15
01-123180
Submission of 132kV Curcuit Breaker Routine Test Reports
1
0% 02-Feb-15
01-123270
Submission of Control, Protection & Metering Panels Routine Test Reports
1
0% 16-Feb-15
Dispatch
186
41.33% 08-Nov-14 A
01-130001
Material Delivery Completed
0
0%
Transportation
186
41.33% 08-Nov-14 A
01-130750
Transportation of P1&P6 Switchyard Templates / Anchor Bolts from Turkey to Border2
100% 08-Nov-14 A
01-130760
Transportation of P1&P6 Switchyard Templates / Anchor Bolts from Border to Site
3
100% 09-Nov-14 A
01-130751
Transportation of Other Switchyard Templates / Anchor Bolts from Turkey to Border 2
100% 27-Nov-14 A
01-130761
Transportation of Other Switchyard Templates / Anchor Bolts from Border to Site
3
100% 28-Nov-14 A
01-130730
Transportation of P1&P6 Steel Structure from Turkey to Border
10
100% 03-Dec-14 A
01-130740
Transportation of P1&P6 Steel Structure from Border to Site
10
100% 12-Dec-14 A
01-130121
Transportation of Disconnecting Switch from Factory to Border
10
100% 15-Dec-14 A
01-130122
Transportation of Earthing Switch from Factory to Border
10
100% 15-Dec-14 A
01-130141
Transportation of Disconnecting Switch from Border to Site
10
100% 20-Dec-14 A
01-130142
Transportation of Earthing Switch from Border to Site
10
100% 20-Dec-14 A
01-130030
Transportation of 132kV Capacitive Voltage Transformers Factory to Site
20
100% 15-Dec-14 A
01-130050
Transportation of 132kV Current Transformers Factory to Site
20
100% 15-Dec-14 A
01-130731
Transportation of Other Steel Structure & Templates / Anchor Bolts from Turkey to Border
6
100% 06-Jan-15 A
01-130741
Transportation of Other Steel Structure & Templates / Anchor Bolts from Border to Site
3
100% 12-Jan-15 A
01-130280
Transportation of Cable trays from Turkey to Border
10
100% 08-Jan-15 A
01-130150
Transportation of 120kV Surge Arresters from Factory to Border
20
100% 04-Dec-14 A
01-130120
Transportation of Insulators from Factory to Border
14
100% 29-Dec-14 A
01-130290
Transportation of Cable trays from Border to Site
5
100% 22-Jan-15 A
01-130170
Transportation of 120kV Surge Arresters from Border to Site
5
100% 22-Jan-15 A
01-130140
Transportation of Insulators from Border to Site
5
100% 22-Jan-15 A
01-130180
Transportation of Aluminium Bus Bar from Turkey to Border
10
70% 23-Jan-15 A
01-130190
Transportation of Aluminium Bus Bar from Border to Site
5
0% 30-Jan-15

Finish

18-Jul-14 A
28-Jul-14 A
10-Sep-14 A
15-Sep-14 A
22-Sep-14 A
22-Sep-14 A
14-Oct-14 A
21-Oct-14 A
21-Oct-14 A
23-Oct-14 A
31-Oct-14 A
31-Oct-14 A
03-Nov-14 A
04-Nov-14 A
07-Nov-14 A
11-Nov-14 A
25-Nov-14 A
02-Dec-14 A
25-Mar-15
27-Oct-14 A
08-Nov-14 A
18-Nov-14 A
26-Nov-14 A
30-Nov-14 A
30-Nov-14 A
30-Nov-14 A
30-Nov-14 A
03-Dec-14 A
15-Dec-14 A
21-Dec-14 A
21-Dec-14 A
22-Dec-14 A
28-Dec-14 A
29-Dec-14 A
31-Dec-14 A
15-Jan-15 A
15-Jan-15 A
15-Jan-15 A
26-Jan-15 A
27-Jan-15 A
27-Jan-15 A
27-Jan-15 A
01-Feb-15
15-Feb-15
15-Feb-15
25-Mar-15
16-Feb-15
26-Dec-14 A
26-Dec-14 A
26-Dec-14 A
26-Dec-14 A
26-Dec-14 A
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
27-Jan-15
02-Feb-15
16-Feb-15
16-May-15
16-May-15
16-May-15
09-Nov-14 A
12-Nov-14 A
28-Nov-14 A
04-Dec-14 A
12-Dec-14 A
13-Dec-14 A
20-Dec-14 A
20-Dec-14 A
24-Dec-14 A
24-Dec-14 A
30-Dec-14 A
30-Dec-14 A
11-Jan-15 A
15-Jan-15 A
20-Jan-15 A
20-Jan-15 A
20-Jan-15 A
22-Jan-15 A
22-Jan-15 A
22-Jan-15 A
30-Jan-15
04-Feb-15

Qtr 1, 2014
Feb

Mar

Apr

Qtr 2, 2014
May

Jun

Jul

Qtr 3, 2014
Aug

Sep

Oct

Qtr 4, 2014
Nov

Dec

Jan

Qtr 1, 2015
Feb

Mar

Apr

Qtr 2, 2015
May

Jun

Jul

Qtr 3, 2015
Aug

25-Mar-15, Manufacturing

16-Feb-15, Routine Tests

16-May-15, Dispatch
Material Delivery Completed
16-May-15, Transportation

Sep

Khabat Updated Work Programme- ACT_27.01.2015


Activity ID

Activity Name

01-130490
Transportation
01-130420
Transportation
01-130220
Transportation
01-130060
Transportation
01-130380
Transportation
01-130430
Transportation
01-130240
Transportation
01-130510
Transportation
01-130440
Transportation
01-130390
Transportation
01-130770
Transportation
01-130520
Transportation
01-130070
Transportation
01-130500
Transportation
01-130530
Transportation
01-130550
Transportation
01-130780
Transportation
01-130080
Transportation
01-130700
Transportation
01-130250
Transportation
01-130670
Transportation
01-130330
Transportation
01-130270
Transportation
01-130720
Transportation
01-130540
Transportation
01-130560
Transportation
01-130680
Transportation
01-130340
Transportation
01-130470
Transportation
01-130480
Transportation
01-130781
Transportation
Civil Works
Mobilization
01_0050
Mobilization
Main Building Works

4 of 5
Dur.

of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of

Lightning Protection Materials from Turkey to Border


HV Connectors from Factory to Turkey
Tension and Suspention from Factory to Border
132kV Curcuit Breaker from Factory to Turkey
Earthing Materials from Turkey to Border
HV Connectors from Turkey to Border
Tension and Suspention from Border to Site
LV Cables from Turkey to Border
HV Hardware & Connectors from Border to Site
Earthing Materials from Border to Site
Telecommunication System from Turkey to Border
LV Cables from Border to Site
132kV Curcuit Breaker from Turkey to Border
Lightning Protection Materials from Border to Site
LVAC Panel from Turkey to Border
LVDC Panels from Turkey to Border
Telecommunication System from Border to Site
132kV Curcuit Breaker from Border to Site
Station Batteries from Factory to Border
Battery Chargers from Factory to Border
ECS System from Turkey to Border
Control, Protection & Metering Panels from Turkey to Border
Battery Chargers from Border to Site
Station Batteries from Border to Site
LVAC Panel from Border to Site
LVDC Panels from Border to Site
ECS System from Border to Site
Control, Protection & Metering Panels from Border to Site
Lighting Luminares from Turkey to Border
Lighting Luminares from Border to Site
Remaining Parts

% Complete Start

10
0%
10
0%
10
0%
5
0%
4
0%
4
0%
4
0%
15
0%
1
0%
5
0%
10
0%
5
0%
10
0%
10
0%
15
0%
15
0%
5
0%
5
0%
15
0%
15
0%
10
0%
10
0%
5
0%
5
0%
15
0%
15
0%
10
0%
10
0%
10
0%
10
0%
30
0%
268
55.14%
20
100%
20
100%
167
63.06%
SUBSTATION CONTROL BUILDING
167
63.06%
01_4341
Excavation of Control Bldg.
10
100%
01_4343
Foundation Construction of Control Bldg.
10
100%
01_4344
R/C Walls Construction of Control Bldg.
5
100%
01_4359
Column and Roof Slab of Control Bldg.
15
70%
01_4040
Completion of ground level concrete works
10
0%
01_4060
Completion of the walls and roof (incl. plastering)
10
0%
01_4090
Completion of the plumbing works
7
0%
01_4080
Completion of the electrical works installation (Indoor lighting / small power distribuiton
10 systems)
0%
01_4070
Completion of the surface finishing
10
0%
01_4110
Completion of the remaining works
10
0%
01_4369
Control Building Ready for Installation
0
0%
01_4100
Completion of the windows and doors
3
0%
01_4330
Leakproof Cesspool and seepage pit for Substation Building
12
0%
Leakproof Cesspool and seepage pit for Substation Building
7
0%
01_4095
Completion of the sanitary works for Control Building
7
0%
132kV Foundation Group
113
74.34%
01_4455
132kV Gantry Tower Type 1 foundations (P1)
25
100%
01_4465
132kV Busbar support foundations (P6)
25
100%
01_4475
132kV Lightning Tower Gantry foundations (P2)
25
100%
01_4545
132kV Precast -Current transformer foundations
25
80%
01_4605
132kV Precast -Capacitive voltage transformer foundations
25
80%
01_4625
132kV Precast -Surge Arrester foundations (1 phase)
25
80%
01_4495
132kV Precast -DS Serial foundations
25
60%
01_4525
132kV Precast -DS foundations
25
60%
01_4535
132kV Circuit breaker foundations
15
20%
01_4645
132kV CSE-SA foundations (1 phase)
25
0%
Cable trenches and pipes
35
24.57%
01_6215
Marshalling Kiosk Foundations
15
20%
01_6216
Lighting Poles Foundations the switchyards
20
0%
01_4620
C able Trenches
32
30%
Site Drainage
25
0%
01_4135
Drainage works
25
0%
Earthing System
30
0%
01_4145
Earthing System Trench
30
0%
Roads
30
0%
01_4125
Internal Concrete roads and site concrete covering works
30
0%
Installation of Fire Detection System
20
0%
01_5245
Fire detection system
20
0%
Installation of Air - Conditioning system
20
0%
01_5255
Air conditioning system
20
0%
Work of gravel layer and BRC fence
64
0%
01_4555
15 cm layer crushed stone
30
0%
01_4570
C oncrete Posts surrounding the Switchyards
20
0%
01_4595
Switchyard Main Gate for vehicles and pedestrain (1+5 meter)
6
0%
01_4596
Switchyard Gate for pedestrain (1 meter)
6
0%
01_4575
Galvanised fencing surrounding the Switchyards
14
0%
01_4585
Production and construction of galvanized barbed wire surrounding the switchyards 14
0%
Installation
130
10.8%
Steel Structures
68
20.47%
Steel Structures for 132kV System
37
38.81%
A1010 145kV Busbar System & Pylons Steel Structures
14
38.1%
A1060 145kV Equipment Steel Structures
18
2%
Tension and Suspention_Al Basbar
15
0%
A1611 Installation of Aluminium Bus Bar includes Post Insulators for Bus Bar
15
0%
A1612 Installation of Tension and Suspention
15
0%

27-Jan-15
28-Jan-15*
28-Jan-15*
02-Feb-15
04-Feb-15*
07-Feb-15
07-Feb-15
28-Jan-15*
11-Feb-15
08-Feb-15
06-Feb-15*
12-Feb-15
07-Feb-15
08-Feb-15
03-Feb-15*
03-Feb-15*
16-Feb-15
17-Feb-15
10-Feb-15*
10-Feb-15*
16-Feb-15
16-Feb-15*
25-Feb-15
25-Feb-15
18-Feb-15
18-Feb-15
26-Feb-15
26-Feb-15
26-Mar-15
05-Apr-15
17-Apr-15
30-Aug-14 A
30-Aug-14 A
30-Aug-14 A
22-Sep-14 A
22-Sep-14 A
22-Sep-14 A
15-Oct-14 A
25-Nov-14 A
18-Dec-14 A
10-Feb-15
10-Feb-15
20-Feb-15
20-Feb-15
27-Feb-15
09-Mar-15
19-Mar-15
17-Mar-15
19-Mar-15
19-Mar-15
25-Oct-14 A
25-Oct-14 A
09-Nov-14 A
05-Dec-14 A
04-Dec-14 A
04-Dec-14 A
04-Dec-14 A
04-Dec-14 A
04-Dec-14 A
12-Jan-15 A
31-Jan-15
02-Jan-15 A
12-Jan-15 A
27-Jan-15
02-Jan-15 A
31-Jan-15
31-Jan-15
22-Feb-15
22-Feb-15
23-Apr-15
23-Apr-15
19-Mar-15
19-Mar-15
19-Mar-15
19-Mar-15
24-Mar-15
24-Mar-15
23-Apr-15
17-May-15
17-May-15
13-May-15
13-May-15
08-Jan-15 A
08-Jan-15 A
08-Jan-15 A
08-Jan-15 A
25-Jan-15 A
18-Feb-15
18-Feb-15
18-Feb-15

Finish

06-Feb-15
06-Feb-15
06-Feb-15
06-Feb-15
07-Feb-15
10-Feb-15
10-Feb-15
11-Feb-15
11-Feb-15
12-Feb-15
16-Feb-15
16-Feb-15
16-Feb-15
17-Feb-15
18-Feb-15
18-Feb-15
21-Feb-15
21-Feb-15
24-Feb-15
24-Feb-15
25-Feb-15
26-Feb-15
01-Mar-15
01-Mar-15
05-Mar-15
05-Mar-15
07-Mar-15
08-Mar-15
04-Apr-15
14-Apr-15
16-May-15
27-May-15
20-Sep-14 A
20-Sep-14 A
29-Mar-15
29-Mar-15
30-Sep-14 A
22-Nov-14 A
17-Dec-14 A
31-Jan-15
20-Feb-15
20-Feb-15
27-Feb-15
02-Mar-15
09-Mar-15
19-Mar-15
19-Mar-15
22-Mar-15
29-Mar-15
26-Mar-15
26-Mar-15
24-Feb-15
06-Jan-15 A
06-Jan-15 A
13-Jan-15 A
31-Jan-15
31-Jan-15
31-Jan-15
05-Feb-15
05-Feb-15
07-Feb-15
24-Feb-15
22-Feb-15
07-Feb-15
11-Feb-15
22-Feb-15
24-Feb-15
24-Feb-15
24-Mar-15
24-Mar-15
23-May-15
23-May-15
08-Apr-15
08-Apr-15
08-Apr-15
08-Apr-15
27-May-15
23-Apr-15
13-May-15
23-May-15
23-May-15
27-May-15
27-May-15
22-May-15
22-Mar-15
18-Feb-15
04-Feb-15
18-Feb-15
05-Mar-15
05-Mar-15
05-Mar-15

Qtr 1, 2014
Feb

Mar

Apr

Qtr 2, 2014
May

Jun

Jul

Qtr 3, 2014
Aug

Sep

Oct

Qtr 4, 2014
Nov

Dec

Jan

Qtr 1, 2015
Feb

Mar

Apr

Qtr 2, 2015
May

Jun

Jul

Qtr 3, 2015
Aug

Sep

27-May-15, Civil Works


20-Sep-14 A, Mobilization
29-Mar-15, Main Building Works
29-Mar-15, SUBSTATION CONTROL BUILDING

Control Building Ready for Installation

26-Mar-15, Leakproof Cesspool and seepage pit for Substation Building


24-Feb-15, 132kV Foundation Group

22-Feb-15, Cable trenches and pipes

24-Feb-15, Site Drainage


24-Mar-15, Earthing System
23-May-15, Roads
08-Apr-15, Installation of Fire Detection System
08-Apr-15, Installation of Air - Conditioning system
27-May-15, Work of gravel layer and BRC fence

22-May-15, Installation
22-Mar-15, Steel Structures
18-Feb-15, Steel Structures for 132kV System

05-Mar-15, Tension and Suspention_Al Basbar

Khabat Updated Work Programme- ACT_27.01.2015


Activity ID

Activity Name

Cable Tray,Racks and Ladders

A1320 Installation of Cable Tray, Ladders and Racks


Earthing System
A1251 Earthing Work
132 kV Equipments
132 kV Primary Equipments

A1180
A1200
A1220
A1613
A1160

145kV
145kV
145kV
145kV
145kV

Disconnecting & Earthing Switchs


Measuring Transformers
Surge Arresters
Post Insulators
Circuit Breakers

132 kV Secondary Equipments

A1390 Installation of Control & Protection Panels


DC System
A1440 Batteries, Battery Chargers, AC & DC Panel
Outdoor Ligthing
A1510 145kV Lighting
Cables
A1340 Laying & Termination of Cables
Telecom and Scada System
A1600 Telecom Equipments
A1610 SCADA System
Test & Commissioning
01_6050Test and Commissioning
Acceptance
01_7010Energization
Factory Acceptance Tests
145kV Circuit Breakers
01-123000
Factory Acceptance Test of 145kV Circuit Breakers
145kV Disconnecting Swich
01-123060
Factory Acceptance Tests of 145kV Disconnecting Swich
145kV Surge Arresters
01-123061
Factory Acceptance Tests of 145kV Surge Arresters
145kV CT & VT
01-123050
Factory Acceptance Tests of 145kV Current Transformer & Voltage Transformer
Control Protection Panels
01-123001
Factory Acceptance Test of Control Protection Panels
01-123002
Factory Acceptance Test of Metering Panels
Other FATs
01-123042
Factory Acceptance Tests of Steel Structures
01-123041
Factory Acceptance Tests of Telecommunication
01-123040
Factory Acceptance Tests of ECS System

5 of 5
Dur.

28
28
28
28
44
38
38
38
38
38
38
30
30
35
35
35
35
40
40
55
50
45
20
20
0
0
92
1
1
1
1
1
1
1
1
18
1
1
50
1
1
1

% Complete Start

0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
80.97%
100%
100%
100%
100%
100%
100%
100%
100%
94.44%
100%
0%
64.71%
100%
0%
0%

22-Feb-15
22-Feb-15
13-Mar-15
13-Mar-15
05-Mar-15
05-Mar-15
05-Mar-15
05-Mar-15
05-Mar-15
05-Mar-15
05-Mar-15
19-Mar-15
19-Mar-15
29-Mar-15
29-Mar-15
15-Apr-15
15-Apr-15
12-Apr-15
12-Apr-15
19-Mar-15
19-Mar-15
29-Mar-15
22-May-15
22-May-15
11-Jun-15
28-Oct-14 A
15-Jan-15 A
15-Jan-15 A
01-Dec-14 A
01-Dec-14 A
28-Oct-14 A
28-Oct-14 A
24-Nov-14 A
24-Nov-14 A
26-Jan-15 A
26-Jan-15 A
15-Feb-15
29-Dec-14 A
29-Dec-14 A
29-Jan-15*
15-Feb-15

Finish

22-Mar-15
22-Mar-15
10-Apr-15
10-Apr-15
18-Apr-15
14-Apr-15
12-Apr-15
12-Apr-15
12-Apr-15
12-Apr-15
14-Apr-15
18-Apr-15
18-Apr-15
03-May-15
03-May-15
19-May-15
19-May-15
22-May-15
22-May-15
13-May-15
08-May-15
13-May-15
11-Jun-15
11-Jun-15
11-Jun-15
11-Jun-15*
15-Feb-15
15-Jan-15 A
15-Jan-15 A
01-Dec-14 A
01-Dec-14 A
28-Oct-14 A
28-Oct-14 A
24-Nov-14 A
24-Nov-14 A
15-Feb-15
26-Jan-15 A
15-Feb-15
15-Feb-15
29-Dec-14 A
30-Jan-15
15-Feb-15

Qtr 1, 2014
Feb

Mar

Apr

Qtr 2, 2014
May

Jun

Jul

Qtr 3, 2014
Aug

Sep

Oct

Qtr 4, 2014
Nov

Dec

Jan

Qtr 1, 2015
Feb

Mar

Qtr 2, 2015
May

Apr

Jun

Jul

Qtr 3, 2015
Aug

Sep

22-Mar-15, Cable Tray,Racks and Ladders


10-Apr-15, Earthing System
18-Apr-15, 132 kV Equipments
14-Apr-15, 132 kV Primary Equipments

18-Apr-15, 132 kV Secondary Equipments


03-May-15, DC System
19-May-15, Outdoor Ligthing
22-May-15, Cables
13-May-15, Telecom and Scada System

11-Jun-15, Test & Commissioning


11-Jun-15, Acceptance
Energization
15-Feb-15, Factory Acceptance Tests
15-Jan-15 A, 145kV Circuit Breakers
01-Dec-14 A, 145kV Disconnecting Swich
28-Oct-14 A, 145kV Surge Arresters
24-Nov-14 A, 145kV CT & VT
15-Feb-15, Control Protection Panels

15-Feb-15, Other FATs

Risk Assessment for Khabat PP


132kV Switchyard Electrical Works

TOTAL 9 PAGES
(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

Purpose

DOCUMENT NO.

: KP-00+++-MQ734-V0100

For Information

TITLE

: Risk Assessment for Khabat PP


132kV Switchyard

OWNER

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

02.01.2015

Rev.
No.

DATE

First Issue
DESCRIPTION

For Review
For Approval
For Construction
As-Built

DE

AY

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS


ENGINEERING & CONTRACTING,INC.

Workplace Risk Assessment - Worksheet


SITE / UNIT: Iraq- Khabat Project
ACTIVITY DESCRIPTION: Pylon Foundation, Steel Erection,
Electrical Works.

ASSESSMENT TEAM LEADER:Ali Ugur Benli


ASSESSMENT TEAM MEMBERS:Ali Ugur Benli, Eyup Ozbay

Likelihood of Occurrence.

Residual Risk Evaluation


H/M/L.

Before start to work

Inexperienced
personnel
involved in the
operation

Injury to personnel
damage to equipment
due to incompetency

Only trained and experienced personnel to be


involved in the activity.

Before start to work

Inadequate
working
environment

Injury to personnel
damage to unsafe
working environment

HSE department will check the area and


ensure that all precautions are taken prior to
start to work.

Contact with
existing
buried services

Injury to personnel,
material damage due
to electrocution and
explosion due to
contact with existing
buried services.

Obtain a valid PTW for Excavations before


starting any digging activity.
Ensure that all buried services are properly
identified. Follow the instructions
contained in the PTW. Execute only manual
digging close to energized buried cable lines
and pressurized buried pipelines.

15

Any excavation deeper than 1.2 m or any


different elevations more than 1,2 m shall be
barricaded with scaffolding or any other strong
materials.
Temporary barricades shall be netlon fence,
which provides solid visual
barricade. The height of the barricades shall

10

For excavations deeper than 170 cm, sheet


piles will be used. When necessary an efficient
dewatering system must be installed. In cases
of deep excavations with reduced width and
difficult access, a valid PTW for Confined
Spaces must be obtained before starting any
activity inside and all prescribed precautions
strictly followed.

No

Job Stages

Excavation

Excavation

Excavation

Pylon / Equipment
Pylon Foundations

Civil Operations
/Handtools /
Electrical
Equipments

All activities

Description

Open
Excavations,
Trenches

Open
Excavations,
Trenches

Manual Handling
Physical Force

Mechanical /
Physical Risk

Lack of
supervision

Target P.E.A.R.

Control & Recovery Measures Required

Hazard Severity

RESIDUAL RISK

Risk Rating.

CONTROLS

Likelihood of Occurrence.

INITIAL RISK

Hazard Severity

HAZARD

ASSESSMENT Ref No:


DATE OF ASSESSMENT: 09/14
TIMEOF ASSESSMENT:14.00

Impacts
(Consequences)

4C

Injury to personnel
due to falling into
open excavations

4C

Injury to personnel
due to Collapse of the
excavations and
entombment of
personnel.

2C

Injury to personnel
due to
Handling/loading
materials by body
force Improper
equipment.

4C

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Fatality due to unsafe
working conditions,
Electrical shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

4B

Injury, fatality,
property damage due
to insufficient
management

15

10

All working instructions & checklist related to


civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

All safety devices should be checked before


for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. All electrical hand tools will be
checked by site EHS officer and inspection
label will be put on tools as green; safe to use,
red; not safe dont use. Workplace to be
restricted, not allow to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
Handtools run with 24V if possibel especially
in Confined Spaces.

Dedicated team leader will be in place during


all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.

10

All activities

All activities

Visibility

Vehicle
Movement

3B

injury due to poor


vision, not enough
illumination

4C

Injury, fatality,
property damage due
to Vehicle collisions.

10

Operation (including preparations) will be done


in day time only.

15

Follow the site roads only and respect the


speed limits. Flashing lights always on and
use of a trained banks man, when and where
necessary. It is forbidden to use the mobile
phone, smoking and eating while driving. Sit
belts must be used at all times by the driver
and any passenger.

Wearing high visibility vests is mandatory all


over the site area. Follow the
pedestrian walkways. All vehicles must be
provided with audible reversing
warning devices or accompanied by a qualified
banks man. Keep the safety distance from all
vehicles in operation.

11

All activities

Vehicle
Movement

4B

Injury, fatality,
property damage due
to Crushing of
personnel by
vehicles in movement.

12

Backfilling

Machinery

3C

injury or material
damage due to poor
maintenance of
vehicle / equipment

12

Vehicles and equipment will be visually


checked by drivers / operators prior to start to
operation.Banksman (watchman) will be also
on site, communicating with vehicle operator.

13

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

3C

Injury to personnel or
material damage due
to hit by truck or
equipment

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.

14

Transportation of
the backfilling
material from
storage area to
backfilling area

Loading,
transportation
and unloading
the backfilling
material

3C

Injury or material
damage due to hit by
truck / equipment

12

Trucks and equipments will be operated by


experienced and authorized personnel.
Smoking, eating and talking by mobile phone
strictly forbidden. Trucks will obey the speed
limit at all times. (20 km/h) The vehicle
movements around the wall will be controlled
by a watchman

15

Completion of Work

Incorrect waste
management
procedures in
place

2C

Pollution,
Environmental
Damage

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable

4C

Multiple injuries (eye,


arm,face,etc.),
Electrical shock, Fire,
Environmental impact
due to Materials (civil,
electrical, mechanic )
that are not stored in a
proper place and safe,
Cable bobbins left
random along the
ways without scotchs
around, Equipment
usage in an unsafe
way, Electrical,
lighting cables left
random on the floors,
Probable night works,
Chemical, oil leakage
around the workplace,
Wastes stored
random within site
witout segragation

15

Materials to be stored in proper, well defined


area
Permanent walkways and stairs installed
Road access shall not be obstructed by parked
vehicles, trucks, cranes and machinery.
Wastes segragated and stored in a proper
place
Leakages to be removed within site
All trailing leads and cables shall be safely
suspended or fully protected.
Obstruct materials should be removed from
workplace.

16

Housekeeping

Mechanic risks
Chemical risks
Physical Effects
Non-quality work
Chemicals
Wastes
Not accessible
fire fighting
systems

17

18

Preperations for
work

Smoking

Civil Work Stage


19

P
R

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

10

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

15

12

Mechanical /
Physical Risk

Assembly Operation
(Ground level)

Civil Work Stage


20
Steel base erection

Civil Work Stage


21

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Mechanical /
Physical Risk

Assembly Operation
(Foundation Level)

(Hand tools
Power tools )

Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

Civil Work Stage


23

24

Mechanical /
Physical Risk

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Lifting equipment
failure, fall from
height and run
over

25

Lifting

26

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

Injury to personnel
due to falling into
socket, major injury

12

P
A
R

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

16

P
E
A

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

15

Civil Work Stage


22

Electrical shock,
single fatality or
permanent disability

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

P
E
A

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

P
E
A
R

Fatality
Fracture, major
injuries

12

16

12

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Color code and inspection at all lifting gears
Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
All working instructions & checklist related to
civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.

27

28

29

30

Fall hazards and


Working with manlift objects falling
from heights

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

31

All activities

Lack of
supervision

32

All activities

Visibility

33

All activities

Vehicle
Movement

P
A
R

P
A
R

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

Death, fall from height


and sprain injuries

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

Permanent disability,
multiple fatalities,
major damage, major
national impact

12

15

12

20

Color code and inspection for manlift


Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
Dedicated team leader will be in place during
all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

Major injury due to


poor vision, not
enough illumination

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

15

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.

P
E
A
R

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Working in
conjunction with
the truck or
equipments

34

Simultaneous
Operations

35

Incorrect waste
management
Completion of Work
procedures in
place

36

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
A

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

38

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

39

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

40

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

37

Working under 380


kV High Voltage

Hand tools must be suplied from outside


grounded board. ( 30 mA residual current
circuit breaker )

Working with

41

Preperations for
work

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

P
R

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

10

42

Smoking

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

16

16

Civil Work Stage


43

Mechanical /
Physical Risk

Assembly Operation
(Ground level)

Civil Work Stage


44
Steel base erection

P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Electrical shock,
single fatality or
permanent disability

Injury to personnel
due to falling into
socket, major injury

Also it must be forbidden to use construction


wire inside the switchyard zone.

12

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.

Civil Work Stage


45

Mechanical /
Physical Risk

Assembly Operation
(Foundation Level)

(Hand tools
Power tools )

Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

P
A
R

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

16

P
E
A

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

15

Civil Work Stage


46

Civil Work Stage


47

48

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

P
E
A
R

Fatality
Fracture, major
injuries

Fall hazards and


Working with manlift objects falling
from heights

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

Lifting

50

51

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Lifting equipment
failure, fall from
height and run
over

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

P
E
A

49

52

Mechanical /
Physical Risk

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Death, fall from height


and sprain injuries

15

15

20

20

20

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Color code and inspection at all lifting gears
Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
All working instructions & checklist related to
civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.
Color code and inspection for manlift
Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure
appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

12

12

53

54

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

P
A
R

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

P
A
R

Permanent disability,
multiple fatalities,
major damage, major
national impact

16

12

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
Dedicated team leader will be in place during
all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

55

All activities

Lack of
supervision

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

56

All activities

Visibility

Major injury due to


poor vision, not
enough illumination

12

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

57

All activities

Vehicle
Movement

58

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

59

Incorrect waste
management
Completion of Work
procedures in
place

60

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
E
A
R

P
A

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

62

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

63

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

64

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

65

General Working
Site

Terrorist Attacks

61

Working under 380


kV High Voltage

Unsafe working
without taking
necessary
safety
measures.

12

Also it must be forbidden to use construction


wire inside the switchyard zone.

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

25

No one must enter or go out of site during


woking activities.
Also site security must protect the working
site 7 /24 against any attacks.

12

Hand tools must be suplied from outside


grounded board. ( 30 mA residual current
circuit breaker )

Working with

ATTACHMENT 2 (2 pages)

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