Gantry Girder Design

Project Name :

Design By

Project Number:

2X15 MT
Ist Crane

2nd Crane

Crane Capacity
Span of Gantry Girder
Self Wt. of Trolley
Self Wt. of crane girder
Minimum hook approach
Wheel Centres
Span of Crane
Self wt. of rail section
Yield Stress of Steel
Min. distance between wheels of adjacent cranes
No. of Wheel on one Girder

KN
m
KN
KN
m
m
m
N/m
Mpa
m
Nos.

150
8
38
154
1.5
3.8
21
300
250
1.85
2

150

Self Wt. Of Gantry Girder

Kg/m

153.07

Cheched By

3.8
38
154
1.5
3.8

235.85

X
2
Gantry Wt.
Kg/m

153.07

IMPACT FACTORS:
Horizontal Impact
Vertical Impact
Longitudinal Impact

10
25
5

%
%
%

Check

0.81

Lateral Restraint
Lateral Restraint
C/C distance between Lateral Restraint Member

Section Properties
I section properties -Built-up
top flange width
top flange thickness
web thickness
webdepth
bottom flange width
bootom thickness
Total Depth

NO
8000

4.0
X=
X=
Max. Moment Mz=
Max. Shear Vz =
Factored Lateral load on wheel-1=
Factored Lateral load on wheel-2=
Factored Lateral load on wheel-3=
Factored Lateral load on wheel-4=
Max. Moment due to serge load My=
Max. Shear force due to serge load Vy=

Elastic Properties of the combined section
mm
250
12
8
900
250
12
924

D/T of web

mm

Ra=
417.16
386.20

112.5

A1
ytop
ixx
ztop
zbot
yfront
iyy
zyy
rxx
ryy

13200
462
1733688000
37525714.28571
37525714.28571
125
31288400
2503072
362.4086091693
48.6860691916

mm2
mm
mm4
cm3
cm3
mm
mm4
cm3
cm
cm

Total Area
Distance of NA from top

Iy for combined Section
Iy for tension flange
Iy for compression flange
For top flange alone

5 9 mm mm² mm mm Yield Stress Ratio b/t of flange of I-section b/t of flange of channel d/t of web of I-section B Izz Iyy Cy Wt 100 152070000 5050000 24.4 mm mm4 mm4 Section Type kg/m .Section classification Cap Channel (ISMC) ISMC400 Area Thickness of flange Thickness of web Width of flange D A tf tw 400 6380 16.2 49.

86 11. Longitudinal (Horizontal) braking load Horizontal force along rail Factored Load Pg Check for Buckling Resistance kN kN kN kN 38.86 11.23 38.79 157.30 kN-m KN-m M Check for Biaxial Bending (Mz/Mdz+My/Mdy) Check for Shear Capacity Shear Capacity Shear Check1 0.50 87.29 125.20 23.50 87.85 kN kN 4.29 125.32 kN-m M3 Mz 0.81 kN-m kN/m kN kN kN-m My 17.79 7. Shear Shear Check2 Check for Web Buckling web slenderness Stress Reduction Factor 386.05 4.663 2.23 kN 235. Vertical Deflection combined Izz Vertical Deflection allowed deflection Deflection Check .25 Vz Buckling resistance Maximum wheel load Check for buckling resistance Check for Deflection at Working Load Calculation of plastic modulus Plastic section modulus below equal area axis Plastic section modulus above equal area axis Non-dimensional slenderness ratio Along the z-direction Check for Biaxial Bending Shear Force 1.47 1.90 5. Vertical maximum bending Moment BM due to wheel load Self wt.6*max.1 IS800:2007 mm mm³ mm³ 1. Vertical Loading Max.7 7. of crane Max. Vertical Shear Force Shear force due to wheel load Shear force due to dead load Maximum ultimate shear force 2. Bending moment due to drag Reaction due to drag force Total Design Bending Moment Maximum ultimate reaction Check for Buckling Resistance For top flange only 579.2.27 kN kN dp Zb Zt 398.2.17 410.static wheel load due to wt.50 3. static wheel load due to crane load Total Load due to the wt.05 kN kN 7.25 566651.02 628. Horizontal Bending Moment Moment due to serge load 3.8 5445756.LOAD AND BENDING MOMENT CALCULATION LOAD 1.79 Maximum Bending Moment 1.41 409.85 46. of gantry girder Total Dead Load Factored Dead Load BM due to dead load 2.79 157.85 235. Lateral (Horizontal) Serge Load Lateral Load / Wheel Factored lateral load / wheel 3.61 kN kN kN Vy Rz 13. of crane+crane load Design Load (allow for impact) Factored wheel load on each wheel (Wc) 2.7 7. Lateral Shear force due to surge load Clause 8.

68 0.57 971. Check for Web Buckling 7.57 255. Check for Moment Capacity 2. Check for Shear capacity-2 6. Check for Buckling Resistance 3. Lateral Deflection Only compound top flange Lateral Deflection allowed deflection Deflection Check Checks 1.5 1123325. Check for vertical deflection 8. Check for Biaxial Bending 4.Zpz Zpy For top flange only 6012407.72 mm³ mm³ 2.25 Check for Moment Capacity Mdz1 Mdz2 Mdz Mdy1 Mdy2 Mdy Combined local capacity check 1165. Check for shear capacity-1 5.30 228.88 971.68 228. Check for Lateral Deflection .

5 3.24 557.32 13.6 mm 145.8 579.64 mm4 4274901.05 7.8 .05 7.85 4.19 m (for Max. B.2 mm3 183358400 mm4 15625000 mm4 167695000 mm4 838475 mm3 at X= 3.M.) KN-m KN KN KN KN KN KN-m KN section A y h1 h2 Iz Zz Iyy Itf Icf Zy Rb = 526.85 235.85 235.59 mm 301.2 mm 2597372335.05 7.47 386.) 19580 mm2 607.05 17.F.20 7.5 at X= 3.17 m (for Max.0 3.8 235.85 3.SK Date 5/16/2016 Rev 1. S.

52 112.50 COMPACT PLASTIC SEMI-COMPACT SEMI-COMPACT .00 b/t b/t d/t 10.є 1.08 5.

8080 Vz b1 n1 λ fcd 409.90 204.66 0.42 582.71 933 mm 8000 mm 21 mm 96.75 0.64 mm4 6.17133376 0.000 mm 480.82 Mpa 487.38 0.61 kN 971.70 150.βb h KL tf ry C1 Mcr λLTZ ФLTZ XLTZ fbd Mdz Mz/Mdz Mdy Mdz 0.7 mm 0.72 190.78 mm 10.098 kN 0.85 kN 0.57 0.00 mm 268.64 .132 3315453897.48 ad a Izz Δ L/750 3075 2597372335.70 0.17 0.43 Table 8 of IS800:2007 96.77 mm 1.963636364 kN 235.96 N/mm² 876.6 kN-m 876.

K O.72 0.42 0.I Δ L/400 0.K O.K O.0 mm 0.14 O.K O.64 0.K .70 0.K O.K O.77 mm 20.14 167695000 mm4 2.48 0.72 0.K O.81 0.