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PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Scope
1. This Project Design Specification (PDS) contains the API Line Class 10000 tables that
accompany PG-PDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.
2. Line class K81C is developed to cover the basic requirements for the design of piping systems for
onshore production and processing facilities governed by ASME B31.3.
3. Line class K8 is developed to cover the basic requirements for the design of pipelines governed
by AS 2885.
4. EPC4 are using line class K81.
5. EPC5 are using line class K8.

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Table of Contents

1.

Required References ............................................................................................ 4


1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.
1.9.

2.

Line Classification Sheets AS 2885 ..................................................................... 7


2.1.

3.

Project Design Specifications ....................................................................... 4


APIAmerican Petroleum Institute................................................................ 4
ASMEAmerican Society of Mechanical Engineers ..................................... 4
ASTMAmerican Society of Testing and Materials....................................... 5
ISOInternational Organization for Standardization ..................................... 5
MSSManufacturers Standardization Society .............................................. 5
AS- Standards Australia ............................................................................... 5
Other ............................................................................................................ 5
Calculations .................................................................................................. 6
Class API 10000: High Strength Carbon Steel (Pipeline 0.60 Design Factor)
- K8C ............................................................................................................ 7

Line Classification Sheets B 31.3 ...................................................................... 11


3.1

Line Class API 10000: High Strength Carbon Steel - K81C ....................... 11

Appendix: Notes to Piping Line Class API 10000.................................................... 17


Record of Change ....................................................................................................... 19
Attachment: Purpose Codes Definitions.................................................................. 20

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Strictly Confidential - For Venture Use Only

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

1. Required References
1) This Section lists the Practices, codes, standards, specifications, and publications that shall be
used with this document. Unless otherwise specified herein, use the latest edition.
2) The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix
of PG-PDS 03-01-01. A dagger () is used to identify such notes in this PG-PDS.

1.1.

1.2.

1.3.

Project Design Specifications


PGHU-EH-LSPDS000101

PG-PDS 03-01-01 Upstream Piping Component Selection and System


Design

PGHU-EH-LSPDS002010

PG-PDS 03-20-10 Piping Classifications - Valve Indices and Descriptions

PGHU-EH-LSPDS001902

PG-PDS 03-19-02 Upstream Piping Fabrication, Erection, Inspection,


Testing and Cleaning

PGHU-EH-RSPDS 000111

PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges


Onshore/Offshore

PGHU-EH-RSPDS 009909

PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API

APIAmerican Petroleum Institute


API SPEC 5L

Specification for Line Pipe

API SPEC 6A

Specification for Wellhead and Christmas Tree Equipment

API SPEC 6D

ISO 14313:1999, Petroleum and Natural Gas Industries-Pipeline


Transportation Systems-Pipeline Valves

API SPEC 6FA

Specification for Fire Test for Valves

ASMEAmerican Society of Mechanical Engineers


ASME B16.5

Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch
Standard

ASME B16.9

Factory-Made Wrought Buttwelding Fittings

ASME B16.20

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and


Jacketed

ASME B16.9

Factory-Made Wrought Buttwelding Fittings

ASME B18.2.1

Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2

Square and Hex Nuts (Inch Series)

Esso Highlands Limited


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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

1.4.

1.5.

ASME B31.3

Process Piping

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

1.7.

ASTM A 193/A 193M

Standard Specification for Alloy-Steel and Stainless Steel Bolting


Materials for High-Temperature Service

ASTM A 194/A 194M

Standard Specification for Carbon and Alloy Steel Nuts for Bolts for
High Pressure or High Temperature Service, or Both

ASTM A 487/A 487M

Standard Specification for Steel Castings Suitable for Pressure Service

ASTM A 694/A 694M

Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission
Service

ASTM A707 / A707M

Standard Specification for Forged Carbon and Alloy Steel Flanges for
Low-Temperature Service

ASTM A 860/A 860M

Standard Specification for Wrought High-Strength Low-Alloy Steel


Butt-Welding Fittings

ISOInternational Organization for Standardization


Petroleum and Natural Gas Industries - Drilling and Production
Equipment - Wellhead and Christmas Tree Equipment

MSSManufacturers Standardization Society


MSS SP-75

Specification for High Test Wrought Butt Welding Fittings

MSS SP-97

Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,


Threaded and Buttwelding Ends

AS- Standards Australia


AS 2885

1.8.

Mar 2011

ASTMAmerican Society of Testing and Materials

ISO 10423

1.6.

Upstream Piping Classification Line Class API 10000

Pipelines Gas and Liquid Petroleum

Other

PGHU-EO-LRZZZ000001

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Technical Note Use of Unlisted Piping Materials and Components

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

1.9.

Upstream Piping Classification Line Class API 10000

Mar 2011

Calculations
PGHU-CV-LCCAL000001

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Pipe Wall Thickness Calculations

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Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

2. Line Classification Sheets AS 2885


2.1.

Class API 10000: High Strength Carbon Steel (Pipeline 0.60 Design
Factor) - K8C

Class API 10000 - High Strength Carbon Steel (Pipeline 0.6 design factor) K8C
Service

Pipeline Hides Ridge Lean MEG Pipeline

Pipe Material

API SPEC 5L X-60

Corrosion Allowance

1.5mm

Valve Material

Material Class BB or EE (API SPEC 6A/ISO 10423)

Valve Trim

Refer below and PG PDS 03-20-10

API Pressure Class

10000 (69.0 MPa) Refer to Pressure/Temperature Limits below

Design Codes

AS 2885.1-2007

PWHT

As per Design Code, API 6A and PG PDS 03-18-01 requirements

Limits based upon pipeline design pressure and temperatures,


Pressure/Temperature Limits - Suitable
for API ratings for temperature class U unless noted otherwise. Refer to Appendix Note 111 and 115.
See PG PDS 03-01-01 Appendix E (Note 6)
(C)
(kPa-g)
(F)
(psig)
for details on temperature limitations for
-18 to 65
56,100
0 to 149
8136
elastomers and thermoplastics used in valves
Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) K8C
Appendix
Valves
Description
ASTM Specs.
I.D. No.
Notes
Ball Valves
Nominal size 46mm 103mm (1 13/ 16 4 ASTM A 487/A KBAA2
2, 3, 6, 7, 11,
1
/ 16 ), API 10000, RTJ 6BX flanges,
API SPEC
487M Gr. 421, 28, 34, 116
standard bore, carbon steel body,
6A or
Class C or
trunnion type, seats and trim per
ISO 10423
ASTM A 694/A
manufacturers recommendation for
694M F60
intended service, hand wheel or gear
operated (see PG-PDS 03-03-01
Appendix E, Note 3), fire-safe design
Nominal size 46mm 103mm (1 13/ 16 4
/ 16 ), API 10000, BW, standard bore,
carbon steel body, trunnion type, seats
and trim per manufacturers
recommendation for intended service,
hand wheel or gear operated (see PGPDS 03-03-01 Appendix E, Note 3), firesafe design

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ASTM A 487/A KBAA4


487M Gr. 4Class C or
ASTM A 694/A
694M F60

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) K8C
Appendix
Valves
Description
ASTM Specs.
I.D. No.
Notes
Ball Valves
Nominal size 52mm (2 1/ 16 ), API 10000,
ASTM A 350/A SP Valve
(Double
RTJ 6BX flanges, double block and bleed, 350M LF2
Individual
Block &
integrally forged, one-piece, 10 mm bore, CLASS 1
Datasheet
Bleed)
carbon steel body, seats and trim per
Required
API SPEC
manufacturers recommendation for
6A or
intended service, fire-safe design, c/w
ISO 10423
heavy duty vent valve Refer to
datasheet for design and construction
details
Check
Valves
API SPEC
6A or
ISO 10423
Check
Valves
API SPEC
6A or
ISO 10423
Gate Valves
API SPEC
6A or
ISO 10423

Globe
Valves
API SPEC
6A or
ISO 10423
Plug Valves
API SPEC
6A or
ISO 10423

Nominal size 46mm 103mm (1 13/ 16 4


/ 16 ), API 10000, RTJ 6BX flanges, swing
type, standard bore, carbon steel body,
SS seat and disc

Nominal size 46mm 103mm (1 13/ 16 4


/ 16 ), API 10000, RTJ 6BX ends, double
flanged, retainerless dual plates, integral
metal seat, Inconel springs, SS plates,
and 316 SS pins

ASTM A 487/A KCAA2


487M Gr. 4Class C or
ASTM A 694/A
694M F60
ASTM A 487/A KCYA2
487M Gr. 4Class C or
ASTM A 694/A
694M F60

25, 34, 116

23, 24, 25, 34,


116

Nominal size 46mm 103mm (1 13/ 16 4


/ 16 ), API 10000, RTJ 6BX flanges,
through conduit type, standard bore, bidirectional, carbon steel body, handwheel
or gear operated (see PG-PDS 03-01-01
Appendix E, Note 3), gear operated, firesafe design

ASTM A 487/A KGAA2


487M Gr. 4Class C or
ASTM A 694/A
694M F60

Nominal size 46mm 103mm (1 13/ 16 4


/ 16 ), API 10000, RTJ 6BX flanges,
carbon steel body, handwheel or gear
operated (see PG-PDS 03-03-01
Appendix E, Note 3), graphitic packing

ASTM A 487/A
487M Gr. 4Class C or
ASTM A 694/A
694M F60

KTAA2
3, 28, 34, 116
SP Item Individual
Datasheet
Required

Nominal size 46mm 103mm (1 13/ 16 4


/ 16 ), API 10000, carbon steel body, RTJ
6BX flanges, metal seats, balanced plug,
standard bore, top entry, blowout proof
stem, gear operated, fire-safe design

ASTM A 487/A
487M Gr. 4Class C or
ASTM A 694/A
694M F60

SP Item - 2, 3, 6, 7, 28,
Individual 34, 116
Datasheet
Required

3, 28, 34, 116

See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110.

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel (Pipeline 0.60 Design Factor) K8C
Component/
Description
ASTM/API
Appendix
Standard
Specifications
Notes
Bolting ASME
Stud bolts
ASTM A 193/A 193M B7 59, 117
B18.2.1 and
Heavy, semi-finished, hex nuts
ASTM A 194/A 194M 2H
ASME B18.2.2
Flanges
ASTM A 694/A 694M
65, 90, 112,
Nominal size 20mm 25mm (-1), API
API SPEC 6A or 10000, RTJ
F60
113, 116, 117
ISO 10423
Nominal size 46mm 103mm (1 13/ 16 4
1
/ 16 ), API 10000, RTJ, Type 6BX, WN,
bore to match pipe
Temperature Classification: U
Gaskets:
Nominal size 46mm 103mm (1 13/ 16 4
1
API SPEC 6A or / 16 ), Ring Joint, carbon steel, Type BX,
corrosion coating, hardness, and marking
ISO 10423
per API SPEC 6A
Fittings
ASME B16.9 or
MSS SP-75

API SPEC 6A

64, 116, 117

Nominal size 20mm 25mm ( 1),


BW, seamless, same wall thickness as
pipe

ASTM A 320 WPL6

55, 62, 86,


111, 112, 113,
116, 117

Nominal size 50mm 100mm (2 4),


BW, seamless, same wall thickness as
pipe

ASTM A 860/A 860M


Gr. WPHY60

Fittings (Special) Nominal size 46mm 103mm (1 13/ 16 4


API SPEC 5L X60
1
/ 16 ), adapter spool, one end to match API
API SPEC 5L
SPEC 6A pipe/flanges and other end to
and API SPEC
match ASME B36.10M pipe, seamless or
6A
EFW (100 % RT), in accordance with
product specification level 2 (PSL 2)

111, 112, 113,


116, 117

Pipe
API SPEC 5L

66, 87, 111,


112, 114, 116

Nominal size 20mm 25mm ( 1),


seamless, XXS
Nominal size 50mm 100mm (2 4),
seamless, wall thickness (see below)

ASTM A333 Gr 6
API SPEC 5L X60,
PSL2

See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 110

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) K8C
Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60
( see Appendix Notes 63, 66, 87,111 and 112)

C
C.A. = 1.5 mm (0.06 in.)

Nominal
Size

Sch or wall
thickness
(mm)

Material

Nominal
Size

Sch or wall
thickness
(mm)

20mm
25mm
(3/4-1)

XXS

ASTM
A106 Gr.
B

50mm
(2)

8.3

80mm
(3)

100mm
(4)

Material Nominal
Size

Sch or
wall
thickness
mm (in.)

Material

API 5L
X60

11.60

API 5L
X60

14.40

API 5L
X60

Table 1
Class API 10000 - High Strength Carbon Steel (pipeline 0.60 Design Factor) K8C

SIZES NPS

BRANCH

Branch Table
100 (4)

BWT

80 (3)

BRT

BWT

50 (2)

BRT

BRT

BWT

25 (1)

BRT

BRT

BRT

BWT

20 (3/4)

BRT

BRT

BRT

BRT

100 (4) 80 (3)

BWT

50 (2) 25 (1) 20 (3/4)


HEADER SIZES NPS

Legend:
BWT = Buttweld Tee

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BRT = Buttweld Reducing Tee

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PG-PDS 03-99-01

3.

Upstream Piping Classification Line Class API 10000

Mar 2011

Line Classification Sheets B 31.3

3.1

Line Class API 10000: High Strength Carbon Steel - K81C


Class API 10000 - High Strength Carbon Steel K81C

Service

Piping Hides Ridge Lean MEG Pipeline

Pipe Material

API SPEC 5L X-60

Corrosion Allowance

1.5mm

Valve Material

Material Class BB or EE (API SPEC 6A/ISO 10423)

Valve Trim

Refer below and PG PDS 03-20-10

API Pressure Class

10000 (69.0 MPa) Refer to Pressure/Temperature Limits

Design Codes

ASME B31.3-2006, Chapter IX High Pressure Piping

PWHT

As per Design Code and PG PDS 03-19-02 requirements

Pressure/Temperature Limits Suitable


for API 6A Temperature Class U
(See Note 6)
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Limits based upon pipeline design pressure and temperatures,


unless noted otherwise. Refer to Appendix Note 111 and 115.

Esso Highlands Limited


Page 11 of 20

(C)

(kPa-g)

(F)

(psig)

-18 to 65

56,900

0 to 149

8,253

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PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel K81C

Valves

Ball Valves
API SPEC 6A
PSL 2

Description

ASTM Specs.

I.D. No.

Nominal bore size 46mm 179mm


(1 13/ 16 , 71/ 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x DPE Seats, Duplex SS ball,
seats and trim, other seals Viton, gear
operated, liquid and mixed phase
service, fire-safe design

ASTM A 694/A
694M F60

KBAA2(02)

Nominal bore size 46mm 179mm


(1 13/ 16 , 71/ 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x DPE Seats, Duplex SS ball,
seats and trim, other seals HNBR,
gear operated, liquid and mixed phase
service, fire-safe design

ASTM A 694/A
694M F60

KBAA2(12)

Nominal bore size 46mm 179mm


(1 13/ 16 71/ 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x DPE Seats, Duplex SS ball,
seats and trim with weld overlay, other
seals HNBR, gear operated, liquid
and mixed phase service, fire-safe
design

ASTM A 694/A
694M F60

KBAA2(32)

Nominal bore size 46mm 179mm


13
1
(1 / 16 7 / 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x SR Seats, Duplex SS ball,
seats and trim, other seals Lip Seal,
gear operated, liquid and mixed phase
service, fire-safe design

ASTM A 694/A
694M F60

KBAA2(22)

Nominal bore size 46mm 179mm


(1 13/ 16 71/ 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x SR Seats, Duplex SS ball,

ASTM A 694/A
694M F60

KBAA2(22)(32)

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Appen
dix
Notes

2, 3, 6,
9, 7,
11, 21,
28, 34,
116

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel K81C


seats and trim with weld overlay, other
seals Lip Seal, gear operated, liquid
and mixed phase service, fire-safe
design

Nominal bore size 46mm 179mm


(1 13/ 16 71/ 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x SR Seats, Duplex SS ball,
metal seats and trim with weld overlay,
other seals Lip Seal, gear operated,
liquid and mixed phase service, firesafe design

ASTM A 694/A
694M F60

KBAA2(22)(32)-(M)

Nominal bore size 46mm 179mm


13
1
(1 / 16 7 / 16 ), API 10000, RTJ 6BX,
flanges, standard bore, high yield
strength carbon steel body, trunnion
type, SR x SR Seats, Duplex SS ball,
metal seats and trim, other seals Lip
Seal, gear operated, liquid and mixed
phase service, fire-safe design

ASTM A 694/A
694M F60

KBAA2(22)(M)

Ball Valves
(Double
Isolation &
Bleed)
API SPEC 6A
or
ISO 10423

Nominal bore size 52mm (2 1/ 16 ), API


10000, RTJ 6BX flanges, single body,
double obturator and a bleed, integrally
forged, one-piece, 10 mm bore, carbon
steel body, , seats and trim per
manufacturers recommendation for
intended service, fire-safe design, c/w
heavy duty vent valve Refer to
datasheet for design and construction
details

ASTM A 350/A
350M LF2
CLASS 1

SP Valve
Individual
Datasheet
Required

Check Valves
API SPEC 6A
PSL 2

Nominal bore size 46mm (1 13/ 16 ), API


10000, RTJ 6BX flanges, BB, swing
type, standard bore, high yield strength
carbon steel body, 316 SS seat and
disc

ASTM A 694/A
694M F60

KCAA2

25, 34,
116

Check Valves
API SPEC 6A
PSL 2

Nominal bore size 65mm 179mm


(2 9/ 16 71/ 16 ), API 10000, RTJ 6BX
ends, double flanged, retainerless dual
plates, integral metal seat, Inconel
springs, high yield strength carbon steel
body, SS plates, and 316 SS pins

ASTM A 694/A
694M F60

KCYA2

23, 24,
25, 34,
116

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Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel K81C


Gate Valves
API SPEC 6A
or
ISO 10423

Globe Valves
API SPEC 6A
or
ISO 10423
Plug Valves
API SPEC 6A
or
ISO 10423

Instrument
Double
Isolation Valves
(Monoblok)
Manufacturers
standard

Nominal bore size 46mm 103mm


(1 13/ 16 4 1/ 16 ), API 10000, RTJ 6BX
flanges, through conduit type, standard
bore, bi-directional, carbon steel body,
handwheel or gear operated (see
Appendix Note 3), gear operated, firesafe design
Nominal bore size 46mm 103mm
(1 13/ 16 4 1/ 16 ), API 10000, RTJ 6BX
flanges, carbon steel body, handwheel
or gear operated (see Appendix Note
3), graphitic packing
Nominal bore size 46mm 103mm
(1 13/ 16 4 1/ 16 ), API 10000, steel body,
RTJ 6BX flanges, metal seats, balanced
plug, standard bore, top entry, blowout
proof stem, gear operated, fire-safe
design
Nominal bore size 46mm (113/ 16 ), API
10000, 2 RTJ 6BX x (20mm) FNPT,
single body with two obturators and a
bleed, standard bore, Duplex SS ball
and trim, high yield strength carbon
steel DN 20 body, fire-safe design

ASTM A 487/A
487M Gr. 4Class C or
ASTM A 694/A
694M F60

KGAA2

3, 28,
34,
116

ASTM A 487/A
487M Gr. 4Class C or
ASTM A 694/A
694M F60
ASTM A 487/A
487M Gr. 4Class C or
ASTM A 694/A
694M F60

KTAA2
SP Item
Individual
Datasheet
Required
SP Item
Individual
Datasheet
Required

3, 28,
34,
116

ASTM A 694/A
694M F60

KSAA10(04)

2, 3, 4,
34,
116

Nominal bore size 46mm (113/ 16 ), API


10000, RTJ 6BX flanges, single body
with two obturators and a bleed,
standard bore, Duplex SS ball and trim,
high yield strength carbon steel DN 50
body, fire-safe design

ASTM A 694/A
694M F60

KSAA2

Nominal bore size 46mm (113/ 16 ), API


10000, 2 RTJ 6BX x (20mm) FNPT,
single body with two obturators and a
bleed, standard bore, Duplex SS ball
and trim, high yield strength carbon
steel DN 20 body, metal seats, fire-safe
design

ASTM A 694/A
694M F60

KSAA10(04)(M)

Nominal bore size 46mm (113/ 16 ), API


10000, RTJ 6BX flanges, single body
with two obturators and a bleed,
standard bore, Duplex SS ball and trim,
high yield strength carbon steel DN 50
body, metal seats, fire-safe design

ASTM A 694/A
694M F60

KSAA2(M)

See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.
Additional notes can be found in the Appendix of this PDS.

Esso Highlands Limited


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Information contained in this document is subject to use and disclosure restrictions under contract

2, 3, 6,
7, 28,
34,
116

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel K81C


Component/
Standard

Description

ASTM/API
Specifications

Appendix
Notes

Bolting ASME
B18.2.1 and
ASME B18.2.2

Stud bolts

Flanges
API SPEC 6A or
ISO 10423

Nominal bore size 46mm 179mm (1 13/ 16 ASTM A 694/A


7 1/ 16 ) API 10000, RTJ, Type 6BX, WN,
694M F60
Temperature Classification: U

65, 90, 112,


113, 116
Project
datasheet
required

Gaskets:
API SPEC 6A or
ISO 10423

Nominal bore size 46mm 179mm (1 13/ 16 API SPEC 6A


7 1/ 16 ), Ring Joint, carbon steel, Type BX,
corrosion coating, hardness, and marking
per API SPEC 6A

64, 116

Fittings
ASME B16.9 or
MSS SP-75

Nominal pipe size 2 8, BW, seamless,


same wall thickness as pipe

55, 62, 86,


111, 112, 113,
116, 118

Fittings (Special)
API SPEC 5L and
API SPEC 6A

Nominal pipe size 2- 8, adapter spool, one ASTM A860/A860M


end to match API SPEC 6A pipe/flanges and Gr. WPHY 60
other end to match ASME B36.10M pipe,
seamless

111, 112, 113,


116, 118
Project
datasheet
required

Pipe
API SPEC 5L /
ASME-B36.10

Nominal pipe size 2 8, seamless, wall


thickness (see below)

63, 66, 87,


111, 112,
116, 118

Heavy, semi-finished, hex nuts

ASTM A 860/A
860M Gr. WPHY60

API SPEC 5L X60,


PSL2

80

See the Appendix of PG-PDS 03-01-01 for text of Notes numbered 1 to 100.
Additional notes can be found in the Appendix of this PDS.

Esso Highlands Limited


Page 15 of 20

ASTM A 193/A
193M B7
ASTM A 194/A
194M 2H

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Class API 10000 - High Strength Carbon Steel K81C


Corrosion Allowance (C.A.) for API SPEC 5L Grade X-60
(see Appendix Notes 63, 66, 87,111 and 112)

C
C.A. = 1.5 mm (0.06 in.)

C
C.A. = 1.5 mm (0.06 in.)

Nominal
Size

Sch or
wall
thickness
mm

Nominal
Pipe Size
(in)

Sch or wall
thickness
(mm)

Nominal
Pipe Size

Sch or wall
thickness
mm

50mm (2)

12.7mm

150mm (6)

31.75mm

80mm (3)

19.05mm

200mm (8)

38.10mm

100mm (4)

22.23mm

Class API 10000 - High Strength Carbon Steel K81C

BRANCH SIZES NPS

Branch Table

200
(8)

BWT

150
(6)

BRT

BWT

100
(4)

BRT

BRT

BWT

80
(3)

RTR

BRT

BRT

BWT

50
(2)

RTR

RTR

BRT

BRT

BWT

200 (8) 150 (6) 100 (4) 80 (3) 50 (2)


HEADER SIZES NPS
Legend:
BWT = Buttweld Tee
RTR = Buttweld Reducing Tee + Reducing Fittings

Esso Highlands Limited


Page 16 of 20

BRT = Buttweld Reducing Tee

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Appendix: Notes to Piping Line Class API 10000


1) The Notes for this PDS can be found in PG-PDS 03-01-01.
2) Additional Notes specific to this PDS can be found below.
111. Design pressure and temperature limits specified are the applicable pipeline design pressure and
temperature limits. Pipeline design pressure/temperature has been used to ensure wall thicknesses
generally remain within commercially available thickness schedules.
Where pipeline design pressure increases above the specified limit, the designer is required to
calculate the required wall thickness values or alternatively seek ExxonMobil approval for using a
different specification pipe or material if the calculated thicknesses are not commercially
available.
112. Pipe and fittings selected are ASME-B36.10/B36.19 and ASME-B16.9 standard diameters, with
special transition pieces provided to allow connection of the B36.10/B36.19 piping to API 6A
flanges and other fittings in line classes containing API 6A flanges. This is because ASMEB36.10/B36.19 pipe is commercially more readily available than pressure pipe made to suit API
6A fitting hub diameters. If however, pipe and fittings compliant with API 6A dimensions are to be
used, the designer must calculate the wall thicknesses required for each applicable size used.
113. ASTM-A694/A694M F60 and MSS SP75/ASTM-A860 WPHY 60 materials shall be impact tested in
accordance with the following:
Component / Standard

Material Specification

Flanges to ASME B16.5 /


ASME B16.47

ASTM A694 / A694M

Fittings to ASME B16.9 /


MSS SP-75

ASTM A860 / A 860M

Grade F60

WPHY 60

Impact Testing
Requirements To

CVN Test
Temperature

ASTM-A707 / A707M
Class 3 / Grade L1

-29C (-20F)

ASTM A860 / A 860M


Grade WPHY 60

-46C (-50F)

Note: where ASME-B31.3, Table 323.3.5, exceeds the requirements under the above stated
specifications for impact testing, ASME-B31.3, Table 323.3.5 shall govern.
114. Supply, Manufacture and Testing (including impact testing) of API 5L X60 Linepipe in

accordance with PG- PDS 29-99-09.


115. Pipeline Design Temperature is limited to 65C to avoid derating of pipe steel as required by
AS2885-2007, Clause 3.4.3.
116. Unlisted components and materials are subject to the requirements of ASME B31.3, or AS 2885
as applicable. Refer to Technical Note Use of Unlisted Piping Materials and Components for
guidance on proposed qualification methodology for unlisted materials and components.

Esso Highlands Limited


Page 17 of 20

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

117. Minimum requirements for materials, manufacture and testing of pipeline and flowline fittings

and flanges installed as part of facilities piping within AS 2885 piping areas in accordance with
PG-PDS 29-01-11, unless otherwise noted.
118. The following API 6A sizes shall be used where nominal pipe sizes are shown on P&ID for API 6A
valves/flanges:

Nominal Pipe Size

Equivalent API 6A Size

DN50 (2)

46 mm (113/ 16 )

DN80 (3)

65 mm (29/ 16 )

DN100 (4)

78 mm (31/ 16 )

DN150 (6)

103 mm (41/ 16 )

DN200 (8)

179 mm (71/ 16 )

Esso Highlands Limited


Page 18 of 20

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Record of Change
Revision 0
Location

Action

Date: 21/03/11

Description
Initial Publish

Esso Highlands Limited


Page 19 of 20

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract

PG-PDS 03-99-01

Upstream Piping Classification Line Class API 10000

Mar 2011

Attachment: Purpose Codes Definitions


Code

Description

Assigned to paragraphs that require the Owner's Engineer to provide additional information or make
a decision.

Assigned to paragraphs that require approval from the Owner's Engineer before the work may
proceed or the design is finalized.

Assigned to paragraphs containing specifications whose primary purpose is reduced costs. Reduced
cost in this context refers to initial investment cost and does not include Life-Cycle cost
considerations. Life-Cycle cost considerations are captured under reliability, maintainability, or
operability purpose codes.

Assigned to paragraphs containing specifications whose primary purpose is driven by environmental


considerations. Environmental considerations typically include specifications intended to protect
against emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained
in such paragraphs require formal review and approval according to local environmental policy.

Assigned to paragraphs that provide only clarifying information such as Scope statements, definitions
of terms, etc.

Assigned to paragraphs containing specifications whose primary purpose is to provide for


maintainability of equipment or systems. Maintainability provisions are those that facilitate the
performance of maintenance on equipment/systems either during downtimes or during on-stream
operations.

Assigned to paragraphs containing specifications whose primary purpose is to assure operability of


equipment or systems. Operability is the ability of the equipment/system to perform satisfactorily
even though conditions are off-design, such as during startups, process swings, subcomponent
malfunction, etc.

Assigned to paragraphs containing specifications whose primary purpose is to improve or assure the
reliability of equipment or systems. Reliability is a measure of the ability of equipment/systems to
operate without malfunction or failure between planned maintenance interventions.

Assigned to paragraphs containing specifications whose primary purpose is avoidance of personnel


or operational safety incidents. Any deviation from the specifications contained in such designated
paragraphs requires formal review and approval according to local safety policy.
Personnel Safety:

Refers to the avoidance of recordable personnel injuries; i.e., burns, cuts,


abrasions, inhalation, or exposure to dangerous substances, etc., that could result
in medical treatment, restricted work, lost-time incidents, or fatalities.

Operational
Safety:

Refers to the prevention and control of process releases, fires, explosions, etc.

Esso Highlands Limited


Page 20 of 20

Strictly Confidential - For Venture Use Only

PGGP-EH-LSPDS-009901
Rev. 0

Information contained in this document is subject to use and disclosure restrictions under contract