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PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

SCOPE
1) This Project Design Specification (PDS) contains the Line Class 2500 tables that accompany PGPDS 03-01-01. Additional valve information is contained in PG-PDS 03-20-10.
2) Line classes G1, G5, G11 and G18 are developed to cover the basic requirements for the design
of piping systems for onshore production and processing facilities governed by ASME B31.3.
3) Line class G8 is developed to cover the basic requirements for the design of pipelines governed
by AS 2885.
4) EPC4 are using line classes G1, G5, G11 and G18.
5) EPC5 are using line classes G8.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Upstream Piping Classification Line Class 2500

Mar 2011

TABLE OF CONTENTS
1.

REQUIRED REFERENCES.................................................................................... 4
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
1.8.

2.

LINE CLASSIFICATION SHEETS B31.3 ............................................................... 7


2.1.
2.2.
2.3
2.4
2.5

3.

Project Design Specifications ....................................................................... 4


API American Petroleum Institute.............................................................. 4
ASME American Society of Mechanical Engineers ................................... 4
ASTM American Society for Testing and Materials ................................... 5
MSS Manufacturers Standardization Society ............................................ 6
AS- Standards Australia ............................................................................... 6
Other ............................................................................................................ 6
Calculations .................................................................................................. 6

Class 2500:
Class 2500:
Class 2500:
Class 2500:
Class 2500:

Carbon Steel (Sweet Service) G1C ......................................... 7


Carbon Steel (Sweet Service) G1E ....................................... 16
LT Carbon Steel (Sweet Service) G5E .................................. 24
Stainless Steel Process Piping G11A ................................. 32
Duplex Stainless Steel Process Piping G18A..................... 35

LINE CLASSIFICATION SHEETS AS 2885......................................................... 41


3.1.

Class 2500: Carbon Steel (Pipeline 0.6 Design Factor) G8E .................... 41

APPENDIX: NOTES TO PIPING LINE CLASS 2500 .................................................. 47


ATTACHMENT: PURPOSE CODE DEFINITIONS...................................................... 49
RECORD OF CHANGE ................................................................................................ 50

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 3 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

1.

Upstream Piping Classification Line Class 2500

Mar 2011

REQUIRED REFERENCES

1) This Section lists the Practices, codes, standards, specifications, and publications that shall be
used with this document. Unless otherwise specified herein, use the latest edition.
2) The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix
of PG-PDS 03-01-01. A dagger () is used to identify such notes in this PG-PDS.

1.1.

1.2.

1.3.

Project Design Specifications


PGHU-EH-LSPDS-000101

PG-PDS 03-01-01 Upstream Piping Component Selection and


System Design

PGHU-EH-LSPDS-002010

PG-PDS 03-20-10 Piping Classifications - Valve Indices and


Descriptions

PGHU-EH-LSPDS-001902

PG-PDS 03-19-02 Upstream Piping Fabrication, Erection,


Inspection, Testing, and Cleaning

PGHU-EH-LSPDS-001209

PG-PDS 03-12-09 General Requirements for Valves

PGHU-EH-RSPDS-000102

PG-PDS 29-01-02 Upstream Duplex Stainless Steel Requirements

PGHU-EH-RSPDS-000137

PG-PDS 29-01-37 Elastomer and Thermoplastic Selection


Guidelines for Oil and Gas Production

PGHU-EH-RSPDS-000111

PG-PDS 29-01-11 Upstream Pipeline Fittings and Flanges Onshore


/ Offshore

PGHU-EH-RSPDS-009909

PG-PDS 29-99-09 Onshore Stress Based Design Line Pipe to API

API American Petroleum Institute


API SPEC 5L

Specification for Line Pipe

API SPEC 6A

Specification for Wellhead and Christmas Tree Equipment

API SPEC 6D

Petroleum and Natural Gas Industries-Pipeline Transportation SystemsPipeline Valves

API STD 594

Check Valves: Wafer, Wafer-Lug, and Double Flanged Type

API STD 600

Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries

API STD 602

Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for
the Petroleum and Natural Gas Industries

ASME American Society of Mechanical Engineers


ASME B16.20

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and


Jacketed

ASME B16.34

Valves - Flanged, Threaded, and Welding End

ASME B16.36

Orifice Flanges

ASME B16.48

Line Blanks

ASME B16.5

Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch
Standard

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 4 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

1.4.

Upstream Piping Classification Line Class 2500

ASME B16.9

Factory-Made Wrought Buttwelding Fittings

ASME B16.11

Forged Fittings, Socket-Welding and Threaded

ASME B18.2.1

Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2

Square and Hex Nuts (Inch Series)

ASME B31.3

Process Piping

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

ASME B36.19M

Stainless Steel Pipe

Mar 2011

ASTM American Society for Testing and Materials


ASTM A 105/A 105M

Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A 106/A 106M

Standard Specification for Seamless Carbon Steel Pipe for HighTemperature Service

ASTM A 182/A 182M

Standard Specification for Forged or Rolled Alloy and Stainless Steel


Pipe Flanges, Forged Fittings, and Valves and Parts for HighTemperature Service

ASTM A 193/A 193M

Standard Specification for Alloy-Steel and Stainless Steel Bolting


Materials for High Temperature or High Pressure Service and Other
Special Purpose Applications

ASTM A 194/A 194M

Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure or High Temperature Service, or Both

ASTM A 216/A 216M

Standard Specification for Steel Castings, Carbon, Suitable for Fusion


Welding, for High-Temperature Service

ASTM A 234/A 234M

Standard Specification for Piping Fittings of Wrought Carbon Steel and


Alloy Steel for Moderate and High Temperature Service

ASTM A 240/A 240M

Standard Specification for Chromium and Chromium-Nickel Stainless


Steel Plate, Sheet, and Strip for Pressure Vessels and for General
Applications

ASTM A 320/A 320M

Standard Specification for Alloy-Steel and Stainless Steel Bolting


Materials for Low-Temperature Service

ASTM A 333/A 333M

Standard Specification for Seamless and Welded Steel Pipe for LowTemperature Service

ASTM A 350/A 350M

Standard Specification for Carbon and Low-Alloy Steel Forgings,


Requiring Notch Toughness Testing for Piping Components

ASTM A 352/A 352M

Standard Specification for Steel Castings, Ferritic and Martensitic, for


Pressure-Containing Parts, Suitable for Low-Temperature Service

ASTM A 420/A 420M

Standard Specification for Piping Fittings of Wrought Carbon Steel and


Alloy Steel for Low-Temperature Service

ASTM A 516/A 516M

Standard Specification for Pressure Vessel Plates, Carbon Steel, for


Moderate- and Lower- Temperature Service

ASTM A 671

Standard Specification for Electric-Fusion-Welded Steel Pipe for


Atmospheric and Lower Temperatures

ASTM A 694/A 694M

Standard Specification for Carbon and Alloy Steel Forgings for Pipe
Flanges, Fittings, Valves, and Parts for High-Pressure Transmission
Service.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 5 of 50
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Rev 0

PG-PDS 03-20-08

1.5.

Standard Specification for Forged Carbon and Alloy Steel Flanges for
Low-Temperature Service

ASTM A 790/A 790M

Standard Specification for Seamless and Welded Ferritic/Austenitic


Stainless Steel Pipe

ASTM A 815/A 815M

Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and


Martensitic Stainless Steel Piping Fittings

ASTM A 860/A 860M

Standard Specification for Wrought High-Strength Low-Alloy Steel ButtWelding Fittings

ASTM A 890/A 890M

Standard Specification for Castings, Iron-Chromium-Nickel-Molybdenum


Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application

ASTM A 928/A 928M

Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel


Pipe Electric Fusion Welded with Addition of Filler Metal

MSS Manufacturers Standardization Society

Pipelines Gas and Liquid Petroleum

Other
PGHU-EO-LRZZZ000001

1.8.

Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,


Threaded and Buttwelding Ends

AS- Standards Australia


AS 2885

1.7.

Mar 2011

ASTM A 707/A 707M

MSS SP-97

1.6.

Upstream Piping Classification Line Class 2500

Technical Note Use of Unlisted Piping Materials and Components

Calculations
PHGU-CV-LCCAL000001

Pipe Wall Thickness Calculations

PHGU-CV-LCCAL000002

Blank Thickness Calculations

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 6 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

2.

Upstream Piping Classification Line Class 2500

Mar 2011

LINE CLASSIFICATION SHEETS B31.3

The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix of
PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.

2.1.

Class 2500: Carbon Steel (Sweet Service) G1C


Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet

Service

General process, hydrocarbons, produced water

Pipe Material

Carbon steel

Corrosion Allowance

1.5mm

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

2500

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than 19 mm (


in.)

Pressure/Temperature Limits

(C)

(kPa-g)

(F)

(psig)

Limits based upon A105 flange


ratings, unless noted otherwise

-29 to +38

42542

-20 to +100

6170

93

38989

200

5655

121

38282

250

5552

149

37576

300

5450

177

36980

350

5365

204

36405

400

5280

(See Note 6)
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

Ball Valves
NPS 1, Class 2500, SW, reduced
API SPEC 6D bore, 316 SS ball/trim, reinforced PTFE
or
seats, fire-safe design
ASME
B16.34
NPS 1, Class 2500, SW x SE, ditto

Esso Highlands Limited

ASTM
Specifications

ID No.

ASTM A 105/A
105M

GBAA5

ASTM A 105/A
105M

GBAA7

Strictly Confidential - For Venture Use Only

Notes
2, 3, 6,
7, 9,
11, 21,
28, 30

PGHU-EH-LSPDS-002008

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PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


ID No.

Notes

ASTM A 216/A
216M WCB

GBAA2(02)
(177C)*

2, 3, 6,
7, 9,
11, 20,
21, 28

NPS 212, Class 2500, RTJ, reduced


bore, trunnion mounted, DPE x DPE seat
with cavity bleed valve GBAA9, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Viton,
fire-safe design

ASTM A 216/A
216M WCB

GBAA2(01)
(177C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, main seats - RPTFE seats,
other seals Viton, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(02)
(177C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Viton, firesafe design

ASTM A 216/A
216M WCB

GBFA2(01)
(177C)*

NPS 212, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(12)
(121C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(12)
(121C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
gas service only, 316 SS ball and trim,
main seats - RPTFE seats, other seals
Lip seal, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(21)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
gas service only, 316 SS ball and trim,

ASTM A 216/A
216M WCB

GBAA2(21)(31)
(204C)*

Valves

Description

Ball Valves
NPS 212, Class 2500, RTJ, reduced
API SPEC 6D bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, main seats - RPTFE seats,
other seals Viton, fire-safe design

Esso Highlands Limited

ASTM
Specifications

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 8 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

main seats - RPTFE seats, other seals


Lip seal, with weld overlay, fire-safe
design
NPS 2-12, Class 2500, RTJ, reduced
bore, trunnion mounted, DPE x DPE seat
with cavity bleed valve FBAA9, 316 SS
ball and trim, main seats RPTFE, other
seals HNBR, gas service only, with
weld overlay, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(31)
(121C)*

NPS 2-12, Class 2500, RTJ, reduced


ASTM A 216/A
bore, trunnion mounted, SR x SR seat,
216M WCB
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid and
mixed phase service, fire-safe design

GBAA2(22)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


ASTM A 216/A
bore, trunnion mounted, SR x SR seat,
216M WCB
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid and
mixed phase service, with weld overlay,
fire-safe design

GBAA2(22)(32)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, with weld overlay,
fire-safe design

ASTM A 216/A
216M WCB

GBAA2(22)(32)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(22)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seal, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(21)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main

ASTM A 216/A
216M WCB

GBFA2(21)(31)
(204C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 9 of 50
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Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

seats - RPTFE seats, other seals Lip


seal, with weld overlay, fire-safe design

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve FBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals HNBR, with
weld overlay, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(31)
(121C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(22)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

GBFA2(22)(32)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, fire-safe
design

GBFA2(22)(32)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(22)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE, with
weld overlay, liquid and mixed phase
service, 316 SS ball and trim, main seats
- RPTFE seats, other seals HNBR, firesafe design

ASTM A 216/A
216M WCB

GBAA2(32)
(121C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE, with
weld overlay, liquid and mixed phase

ASTM A 216/A
216M WCB

GBAA2(32)-(M)
(121C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 10 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

service, 316 SS ball and trim, main seats


- metal seats, other seals HNBR, firesafe design

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x DPE, with weld
overlay, liquid and mixed phase service,
316 SS ball and trim, main seats RPTFE, other seals HNBR, fire-safe
design

ASTM A 216/A
216M WCB

GBFA2(32)
(121C)*

NPS 612, Class 2500, RTJ, reduced


bore, ASTM A 105/A 105M ENP plated
ball/seat pockets and stem seal area,
nylon seats, other seals-Viton, fire-safe
design

ASTM A 105/A
105M or
ASTM A 216/A
216M WCB

GBAA2(P)
(177C)*

ASTM A 216/A
216M WCB

GBFA2(P)
(177C)*

ASTM A 105/A
105M

GCAA5

NPS 1, Class 2500, RTJ, integral flgs,


ditto

ASTM A 105/A
105M

GCAA2

NPS 1, Class 2500, SW, BC, API trim


8 (13 Cr), piston type, integral HF seat

ASTM A 105/A
105M

GCNA5

NPS 12, Class 2500, RTJ, integral flgs,


ditto

ASTM A 105/A
105M

GCNA2

1
NPS - 1 /2, Class 2500, BW, BC, piston ASTM A 105/A
type, integral HF seat, API trim 8
105M

GCNA4

NPS 1, Class 2500, BW, BC, swing type,


integral HF seat, API trim 8

ASTM A 105/A
105M

GCAA4

Check Valves NPS 210, Class 2500, RTJ, retainerless


API STD 594 dual plates, through-drilled solid lugs,
integral metal seat, Inconel springs, CS
plates and 316 SS pins

ASTM A 216/A
216M WCB

GCYA2

Ball Valves
(optional for
clean service
only)
API SPEC 6D

NPS 612, Class 2500, RTJ, full bore,


ASTM A 105/A 105M ENP plated
ball/seat pockets and stem seal area,
nylon seats, other seals-Viton fire-safe
design
Check Valves NPS 1, Class 2500, SW, BC, API trim
API STD 602 8 (13 Cr), swing type, integral HF seat

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

2, 3, 6,
7, 11,
17, 20,
21, 28

25, 27

23, 24,
25

PGHU-EH-LSPDS-002008

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PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

ASTM
Specifications

NPS 12, Class 2500, RTJ, retainerless


ASTM A 216/A
dual plates, double flanged, integral metal 216M WCB
seat, Inconel springs, CS plates and 316
SS pins

ID No.

Notes

GCYA2

Check Valves NPS 212, Class 2500, RTJ, BC, swing


API SPEC 6D type (piggable), 13 Cr Trim, HF seat

ASTM A 216/A
216M WCB

GCFA2

25, 26

Check Valves NPS 2, Class 2500, RTJ, BC, swing type


API STD 600 (non-piggable), 13 Cr Trim, integral HF
seat

ASTM A 216/A
216M WCB

GCAA2

25, 26,
29

Globe Valves NPS 1, Class 2500, SW, BB, OS&Y,


API STD 602 API trim 8 (13 Cr), graphitic packing

ASTM A 105/A
105M

GTAA5

28

ASTM A 105/A
105M

GTAA2

NPS -11/2, Class 2500, BW, BB, OS&Y, ASTM A 105/A


T-Body, API trim 8 (13 Cr), graphitic
105M
packing

GTAA4

NPS 1, Class 2500, RTJ, ditto

Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y,


API STD 600 T-Body, API trim 8 (13 Cr), graphitic
packing

ASTM A 216/A
216M WCB

GTAA2

3, 28,
29

NPS 1, Class 2500, SW, BB, OS&Y,


ASTM A 105/A
API trim 8 (13 Cr), standard port, graphitic 105M
packing

GGAA5

22, 28

NPS 1, Class 2500, SW x SE, ditto

ASTM A 105/A
105M

GGAA7

NPS 111/2, Class 2500, RTJ, ditto

ASTM A 105/A
105M

GGAA2

NPS -11/2, Class 2500, BW, BB, OS&Y, ASTM A 105/A


solid wedge, API trim 8 (13 Cr), standard 105M
port, graphitic packing

GGAA4

Gate Valves
API STD 600

NPS 212, Class 2500, RTJ, BB, OS&Y, ASTM A 216/A


API trim 8 (13 Cr), standard port, graphitic 216M WCB
packing

GGAA2

Instrument
Connection
Valves

NPS 2, applies to the first block valve


(or double block valve where required).
See Note 4 for additional requirements
and information.

Gate Valves
API STD 602

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

3, 22,
28, 29

PGHU-EH-LSPDS-002008

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PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Valves

Description

Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard

ASTM
Specifications

NPS 2, Class 2500, 2 RTJ x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, fire-safe design

ASTM A 105/A
105M

GSAA10(04)

NPS 2, Class 2500, RTJ, single body with ASTM A 105/A


two obturators and a bleed, standard
105M
bore, DN 50 body, CS body, fire-safe
design

GSAA2

NPS , Class 2500, PE x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, fire-safe design

GSAA10(06)

ASTM A 105/A
105M

Notes

ID No.

NPS 2, Class 2500, RTJ, single body with ASTM A 105/A


two obturators and a bleed, standard
105M
bore, DN 50 body, CS body, Metal Seats,
fire-safe design

GSAA2(M)

NPS 2, Class 2500, 2 RTJ x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, metal seats, fire-safe design

ASTM A 105/A
105M

GSAA10(04)(M)

NPS 3/4, Class 2500, PE x FNPT, ASTM A 105/A


single body with two obturators and a
105M
bleed, standard bore, DN 20 body, CS
body, metal seats, fire-safe design

GSAA10(06)(M)

2, 3, 4,
30

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.


\\

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Component/
Standard
Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5

Description

Notes

ASTM Specifications

Stud bolts

ASTM A 193/A 193M B7

Heavy, semi-finished, hex nuts

ASTM A 194/A 194M 2H

NPS 1, Class 2500, RTJ, BW, bore to


match pipe

ASTM A 105/A 105M N

80

86

NPS 112, Class 2500, RTJ, bore to


match pipe
Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 13 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Component/
Standard

Description

Notes

ASTM Specifications

Orifice Flanges
ASME B16.36

NPS 212, Class 2500, RTJ, bore to


match pipe

Gaskets
ASME B16.20

Class 2500, oval ring, Type R, soft iron,


electroplated zinc for corrosion
protection

Fittings
ASME B16.11

NPS -1, SW, Sch XXS (XXH)Class


9000

ASTM A 105/A 105M N

62, 86

Fittings
ASME B16.9

NPS 2-12, buttweld, same thickness as


pipe, welded

ASTM A420/A420M
WPL6

55, 56

NPS 11/2, buttweld, SMLS, same


thickness as pipe
NPS 1, socketweld outlet, Class
9000

ASTM A234/A234M WPB

Branch Outlet
Fittings (O-lets)
MSS SP-97

Pipe
ASME B36.10M

NPS 16, buttweld outlet, outlet to


match branch wall
NPS 11/2, seamless, thickness (see
below)
NPS 2-12, EFW, welded, normalized,
Class-22 (impact tested for -29C (20F) service for pipe Thk > 31.8mm)

ASTM A 105/A 105M N

86

64

ASTM A 105/A 105M N

62, 86

ASTM A 106/A 106M B

51, 52,
53, 63

ASTM A671 CC65 CL-22,


S2

Spectacle Blind /
NPS 1-12, Female RTJ, Class 2500,
ASTM A516 Gr. 65,
Paddle Blank /
impact tested for -29C service for Thk > Normalized (Refer Table
Spacer
31.8mm
4, PG-PDS 03-01-01 for
ASME B16.48
the type)
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 14 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
C
C.A. = 1.5 mm (0.06 in.)
NPS

Sch

NPS

Sch

XXS

38.10mm

12.70mm

10

47.63mm

19.05mm

12

57.15mm

22.23mm

31.75mm
Class 2500 Carbon Steel (Sweet Service) G1C Classification Sheet
Branch Table

24 BWT

20 BRT BWT

18 BRT BRT BWT

16 VOL BRT BRT BWT

14 VOL VOL BRT BRT BWT

12 VOL VOL VOL BRT BRT BWT


10 VOL VOL VOL VOL BRT BRT BWT

VOL VOL VOL VOL RB BRT BRT BWT

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

1 WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BWT
N
P
S

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SRT SWT
24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
BWT = Buttweld Tee

BRT

SOL = Socket Weld O-let Fitting

SWT = Socket Weld Tee

SRT = Socket Weld Reducing Tee

WOL = Buttweld O-let Fitting

RB

= Reinforced Branch

Esso Highlands Limited

VOL

= Buttweld Reducing Tee

= Vesselet (replace with BRT or RB where


possible)

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 15 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

2.2.

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500: Carbon Steel (Sweet Service) G1E


Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet

Service

General process, hydrocarbons, produced water

Pipe Material

Carbon steel

Corrosion Allowance

3.0mm

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls

ASME Pressure Class

2500

Design Code

ASME B31.3

PWHT

Not required, except for wall thickness greater than 19 mm ( in.)

Pressure/Temperature Limits

(C)

(kPa-g)

(F)

(psig)

Limits based upon A105 flange


ratings, unless noted otherwise

-29 to +38

42542

-20 to +100

6170

93

38989

200

5655

121

38282

250

5552

149

37576

300

5450

177

36980

350

5365

204

36405

400

5280

(See Note 6)
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves
Ball Valves
API SPEC
6D

Description
NPS 212, Class 2500, RTJ, reduced
bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, main seats - RPTFE seats,
other seals Viton, fire-safe design

ASTM
Specifications
ASTM A 216/A
216M WCB

GBAA2(02)
(177C)*

NPS 212, Class 2500, RTJ, reduced


ASTM A 216/A
bore, trunnion mounted, DPE x DPE seat 216M WCB
with cavity bleed valve GBAA9, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Viton,
fire-safe design

GBAA2(01)
(177C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, main seats - RPTFE seats,
other seals Viton, fire-safe design

GBFA2(02)
(177C)*

Esso Highlands Limited

ASTM A 216/A
216M WCB

Strictly Confidential - For Venture Use Only

Notes

ID No.

2, 3, 6,
7,9, 11,
20, 21,
28

PGHU-EH-LSPDS-002008

Page 16 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Viton, firesafe design

ASTM A 216/A
216M WCB

GBFA2(01)
(177C)*

NPS 212, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(12)
(121C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, main seats - RPTFE seats,
other seals HNBR, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(12)
(121C)*

NPS 212, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE seat,
liquid and mixed phase service, 316 SS
ball and trim, with weld overlay, main
seats - RPTFE seats, other seals
HNBR, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(32)
(121C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, 316 SS ball
and trim, with weld overlay, main seats RPTFE seats, other seals HNBR, firesafe design

ASTM A 216/A
216M WCB

GBFA2(32)
(121C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
gas service only, 316 SS ball and trim,
main seats - RPTFE seats, other seals
Lip seal, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(21)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
gas service only, 316 SS ball and trim,
main seats - RPTFE seats, other seals
Lip seal, with weld overlay, fire-safe
design

ASTM A 216/A
216M WCB

GBAA2(21)(31)
(204C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Notes

PGHU-EH-LSPDS-002008

Page 17 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

NPS 2-12, Class 2500, RTJ, reduced


ASTM A 216/A
bore, trunnion mounted, DPE x DPE seat 216M WCB
with cavity bleed valve FBAA9, 316 SS
ball and trim, main seats RPTFE, other
seals HNBR, gas service only, with
weld overlay, fire-safe design

GBAA2(31)
(121C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid
and mixed phase service, fire-safe
design

ASTM A 216/A
216M WCB

GBAA2(22)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats RPTFE, other seals Lip seals, liquid
and mixed phase service, with weld
overlay, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(22)(32)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, with weld overlay,
fire-safe design

ASTM A 216/A
216M WCB

GBAA2(22)(32)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, fire-safe design

ASTM A 216/A
216M WCB

GBAA2(22)(M)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seal, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(21)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas
service only, 316 SS ball and trim, main
seats - RPTFE seats, other seals Lip
seal, with weld overlay, fire-safe design

ASTM A 216/A
216M WCB

GBFA2(21)(31)
(204C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Notes

PGHU-EH-LSPDS-002008

Page 18 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves

Description
NPS 2-12, Class 2500, RTJ, Full bore,
trunnion mounted, DPE x DPE seat with
cavity bleed valve FBAA9, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals HNBR, with
weld overlay, fire-safe design

ASTM
Specifications

ID No.

ASTM A 216/A
216M WCB

GBFA2(31)
(121C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

GBFA2(22)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats RPTFE seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, firesafe design

GBFA2(22)(32)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, with weld overlay, firesafe design

GBFA2(22)(32)-(M)
(204C)*

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 216/A
trunnion mounted, SR x SR seat, 316 SS 216M WCB
ball and trim, main seats Metal seats,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

GBFA2(22)(M)
(204C)*

NPS 2-12, Class 2500, RTJ, reduced


bore, trunnion mounted, SR x DPE, with
weld overlay, liquid and mixed phase
service, 316 SS ball and trim, main seats
- metal seats, other seals HNBR, firesafe design

GBAA2(32)(M)
(121C)*

Esso Highlands Limited

ASTM A 216/A
216M WCB

Strictly Confidential - For Venture Use Only

Notes

PGHU-EH-LSPDS-002008

Page 19 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves

Description

ASTM
Specifications

Notes

ID No.

NPS - 11/2, Class 2500, BW, BC,


piston type, integral HF seat, API trim 8

ASTM A 105/A
105M

GCNA4

NPS 1, Class 2500, BW, BC, swing type,


integral HF seat, API trim 8

ASTM A 105/A
105M

GCAA4

NPS 210, Class 2500, RTJ, retainerless ASTM A 216/A


dual plates, through-drilled solid lugs,
216M WCB
integral metal seat, Inconel springs, CS
plates and 316 SS pins

GCYA2

NPS 12, Class 2500, RTJ, retainerless


dual plates, double flanged, integral
metal seat, Inconel springs, CS plates
and 316 SS pins
NPS 2, Class 2500, RTJ, BC, swing type
(non-piggable), 13 Cr Trim, integral HF
seat

ASTM A 216/A
216M WCB

GCYA2

ASTM A 216/A
216M WCB

GCAA2

25, 26,
29

Globe
Valves
API STD
602
Globe
Valves
API STD
600
Gate Valves
API STD
602

NPS -11/2, Class 2500, BW, BB,


OS&Y, T-Body, API trim 8 (13 Cr),
graphitic packing

ASTM A 105/A
105M

GTAA4

28

NPS 24, Class 2500, RTJ, BB, OS&Y,


T-Body, API trim 8 (13 Cr), graphitic
packing

ASTM A 216/A
216M WCB

GTAA2

3, 28, 29

NPS -11/2, Class 2500, BW, BB,


OS&Y, solid wedge, API trim 8 (13 Cr),
standard port, graphitic packing

ASTM A 105/A
105M

GGAA4

22, 28

Instrument
Double
Isolation
Valves
(Monoblok)

NPS 2, Class 2500, 2 RTJ x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, fire-safe design

ASTM A 105/A
105M

GSAA10(04)

2, 3, 4,
30

Check
Valves
API STD
602

Check
Valves
API STD
594

Check
Valves
API STD
600

25, 27

23, 24,
25

Manufacturers

standard

NPS 2, Class 2500, RTJ, single body


ASTM A 105/A
with two obturators and a bleed, standard 105M
bore, DN 50 body, CS body, fire-safe
design

GSAA2

NPS , Class 2500, PE x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, fire-safe design

GSAA10(06)

Esso Highlands Limited

ASTM A 105/A
105M

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 20 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Valves

Description

ASTM
Specifications

Notes

ID No.

NPS 2, Class 2500, RTJ, single body


ASTM A 105/A
with two obturators and a bleed, standard 105M
bore, DN 50 body, CS body, Metal Seats,
fire-safe design

GSAA2(M)

NPS 2, Class 2500, 2 RTJ x FNPT,


single body with two obturators and a
bleed, standard bore, DN 20 body, CS
body, metal seats, fire-safe design

ASTM A 105/A
105M

GSAA10(04)(M)

NPS 3/4, Class 2500, PE x


FNPT, single body with two obturators
and a bleed, standard bore, DN 20 body,
CS body, metal seats, fire-safe design

ASTM A 105/A
105M

GSAA10(06)(M)

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.


Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet
Component/
Standard

Description

Notes

ASTM Specifications

Bolting
ASME B18.2.1
and ASME
B18.2.2

Stud bolts

ASTM A 193/A 193M B7

Heavy, semi-finished, hex nuts

ASTM A 194/A 194M 2H

Flanges
ASME B16.5

NPS 1, Class 2500, RTJ, BW, bore to


match pipe

ASTM A 105/A 105M N

86

ASTM A 105/A 105M N

86

80

NPS 112, Class 2500, RTJ, bore to


match pipe
Orifice Flanges
ASME B16.36

NPS 212, Class 2500, RTJ, bore to


match pipe

Gaskets
ASME B16.20

Class 2500, oval ring, Type R, soft iron,


electroplated zinc for corrosion
protection

Fittings
ASME B16.11

NPS -1, SW, Sch XXS (XXH)Class


9000

ASTM A 105/A 105M N

62, 86

Fittings
ASME B16.9

NPS 11/2-12, buttweld, same thickness


as pipe, welded

ASTM A420/A420M
WPL6

55, 56

Branch Outlet
Fittings (O-lets)
MSS SP-97

NPS 1, socketweld outlet, Class


9000

ASTM A 105/A 105M N

62, 86

64

NPS 16, buttweld outlet, outlet to


match branch wall

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 21 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Component/
Standard
Pipe
ASME B36.10M

Spectacle Blind /
Paddle Blank /
Spacer
ASME B16.48

Description

Notes

ASTM Specifications

NPS 1, seamless, thickness (see


below)

ASTM A 106/A 106M B

NPS 11/2-12, EFW, welded, normalized,


Class-22 (impact tested for -29C (20F) service for pipe Thk > 31.8mm)

ASTM A671 CC65 CL-22,


S2

NPS 1-12, Female RTJ, Class 2500,


impact tested for -29C service for Thk >
31.8mm

ASTM A516 Gr. 65,


Normalized (Refer Table
4, PG-PDS 03-01-01 for
the type)

51, 52,
53, 63

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 22 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
E
C.A. = 3.0 mm (0.12 in.)
NPS

Sch

NPS

Sch

-1

XXS

31.75mm

1 /2

12.70mm

41.28mm

15.88mm

10

50.80mm

19.05mm

12

57.15mm

22.23mm
Class 2500 Carbon Steel (Sweet Service) G1E Classification Sheet
Branch Table

24 BWT

20 BRT BWT

18 BRT BRT BWT

16 VOL BRT BRT BWT

14 VOL VOL BRT BRT BWT

12 VOL VOL VOL BRT BRT BWT


10 VOL VOL VOL VOL BRT BRT BWT

VOL VOL VOL VOL RB BRT BRT BWT

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

1 WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BWT
N
P
S

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SRT SWT
24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
BWT = Buttweld Tee

BRT

SOL = Socket Weld O-let Fitting

SWT = Socket Weld Tee

SRT = Socket Weld Reducing Tee

WOL = Buttweld O-let Fitting

RB

= Reinforced Branch

Esso Highlands Limited

VOL

= Buttweld Reducing Tee

= Vesselet (replace with BRT or RB where


possible)

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 23 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

2.3

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500: LT Carbon Steel (Sweet Service) G5E


Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet

Service

General process, hydrocarbons

Pipe Material

Impact tested carbon steel (for low temperature service)

Corrosion Allowance

3.0mm

Valve Material

Carbon steel

Valve Trim

13 Cr, except ball valves have 316 SS balls (See note above)

ASME Pressure Class

2500

Design Code

ASME B31.3

PWHT

Yes, except for conditions specified elsewhere in project


specifications

Pressure/Temperature Limits
Limits based upon A352 LCB flange
ratings, unless noted otherwise
(See Note 6)
Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

(C)

(kPa-g)

(F)

(psig)

-46 to +38

40024

-50 to +100

5805

93

37955

200

5505

149

36647

300

5315

177

35979

350

5220

204

35335

400

5125

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves
Ball Valves
API SPEC
6D or
ASME
B16.34
Ball Valves
API SPEC
6D

Description
NPS 1, Class 2500, SW, reduced bore,
316 SS ball/trim, reinforced PTFE seats, firesafe design

ASTM
Specifications

ID No.

Notes

ASTM A 350/A
350M LF2
CLASS 1 or
ASTM A 352/A
352M LCB
ASTM A 352/A
352M LCB

GBAB5

2, 3, 5,
6, 7, 9,
11, 21,
28, 30

GBAB2(02)
(177C)*

2, 3, 5,
6, 7, 9,
11, 20,
21, 28

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAB9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(01)
(177C)*

NPS 2-12, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
main seats - RPTFE seats, other seals
Viton, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(02)
(177C)*

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
main seats - RPTFE, other seals Viton, firesafe design

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 24 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAB9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(01)
(177C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
with weld overlay, main seats - RPTFE seats,
other seals Viton, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(32)
(177C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
with weld overlay, main seats - metal seats,
other seals Viton, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(32)(M)
(177C)*

NPS 212, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
with weld overlay, main seats - metal seats,
other seals Viton, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(32)(M)
(177C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, fire-safe
design

ASTM A 352/A
352M LCB

GBAB2(21)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, with
weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(21)(31)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAB9, 316 SS ball and
trim, main seats RPTFE, other seals
Viton, gas service only, with weld overlay,
fire-safe design

ASTM A 352/A
352M LCB

GBAB2(31)
(177C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Notes

PGHU-EH-LSPDS-002008

Page 25 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves

Description

ASTM
Specifications

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats - RPTFE, other seals
Lip seals, liquid and mixed phase service,
fire-safe design

ASTM A 352/A
352M LCB

GBAB2(22)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats - RPTFE, other seals
Lip seals, liquid and mixed phase service,
with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(22)(32)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats metal seats, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(22)(32)-(M)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats metal seats, other
seals Lip seals, liquid and mixed phase
service, fire-safe design

ASTM A 352/A
352M LCB

GBAB2(22)(M)
(204C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, fire-safe
design

ASTM A 352/A
352M LCB

GBFB2(21)
(204C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, gas service
only, 316 SS ball and trim, main seats RPTFE seats, other seals Lip seal, with
weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(21)(31)
(204C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, DPE x DPE seat with
cavity bleed valve GBAB9, gas service only,
316 SS ball and trim, main seats - RPTFE
seats, other seals Viton, with weld overlay,
fire-safe design

ASTM A 352/A
352M LCB

GBFB2(31)
(177C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats RPTFE seats, other

ASTM A 352/A
352M LCB

GBFB2(22)
(204C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

ID No.

Notes

PGHU-EH-LSPDS-002008

Page 26 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Notes

seals Lip seals, liquid and mixed phase


service, fire-safe design

Ball Valves
(optional for
clean service
only)
API SPEC
6D

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats RPTFE seats, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(22)(32)
(204C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats Metal seats, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(22)(32)-(M)
(204C)*

NPS 212, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats Metal seats, other
seals Lip seals, liquid and mixed phase
service, fire-safe design

ASTM A 352/A
352M LCB

GBFB2(22)(M)
(204C)*

NPS 212, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
main seats - metal seats, other seals Viton,
fire-safe design

ASTM A 352/A
352M LCB

GBAB2(02)(M)
(177C)*

NPS 2-12, Class 2500, RTJ, full bore,


trunnion mounted, SR x DPE seat, liquid and
mixed phase service, 316 SS ball and trim,
main seats - metal seats, other seals Viton,
fire-safe design

ASTM A 352/A
352M LCB

GBFB2(02)(M)
(177C)*

NPS 624, Class 2500, RTJ, reduced bore,


ASTM A 350/A 350M LF2 ENP plated
ball/seat pockets and stem seal area, nylon
seats, other seals-Viton, fire-safe design

ASTM A 350/A
350M LF2
CLASS 1 or
ASTM A 352/A
352M LCB

GBAB2(P)
(177C)*

NPS 624, Class 2500, RTJ, full bore, ditto

ASTM A 352/A
352M LCB

GBFB2(P)
(177C)*

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

2, 3, 5,
6, 7,
11, 17,
20, 21,
28

PGHU-EH-LSPDS-002008

Page 27 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves

Description

ASTM
Specifications

ID No.

Check
NPS 1, Class 2500, SW, BC, API trim 8
Valves
(13 Cr), swing type, integral HF seat
API STD 602

ASTM A 350/A
350M LF2
CLASS 1

GCAB5

NPS 1, Class 2500, RTJ, integral flgs, ditto

ASTM A 350/A
350M LF2
CLASS 1

GCAB2

NPS 1, Class 2500, SW, BC, API trim 8


(13 Cr), piston type, integral HF seat

ASTM A 350/A
350M LF2
CLASS 1

GCNB5

NPS 12, Class 2500, RTJ, integral flgs, ditto

ASTM A 350/A
350M LF2
CLASS 1

GCNB2

ASTM A 350/A
350M LF2
CLASS 1
Check
NPS 310, Class 2500, RTJ, retainerless dual ASTM A 352/A
Valves
plates, through-drilled solid lugs, integral
352M LCB
API STD 594 metal seat, Inconel springs, CS plates and
316 SS pins

GCNB4

1
NPS -1 /2, Class 2500, BW, BC, piston
type, API trim 8 (13 Cr), integral HF seat

NPS 12, Class 2500, RTJ, retainerless dual


plates, double flanged, integral metal seat,
Inconel springs, CS plates and 316 SS pins
NPS 224, Class 2500, RTJ, BC, swing type
(piggable), 13 Cr Trim, HF seat

GCYB2

Notes
5, 25,
27

5, 23,
24, 25

ASTM A 352/A
352M LCB

GCYB2

Check
Valves
API SPEC
6D
Check
NPS 2, Class 2500, RTJ, BC, swing type
Valves
(non-piggable), Trim 8 (13 Cr), integral HF
API STD 600 seat

ASTM A 352/A
352M LCB

GCFB2

5, 25,
26

ASTM A 352/A
352M LCB

GCAB2

5, 25,
26, 29

Globe Valves NPS 1, Class 2500, SW, BB, OS&Y, API


API STD 602 trim 8 (13 Cr), graphitic packing

ASTM A 350/A
350M LF2
CLASS 1

GTAB5

5, 28

ASTM A 350/A
350M LF2
CLASS 1

GTAB2

NPS -11/2, Class 2500, BW, BB, OS&Y, T- ASTM A 350/A


Body, API trim 8 (13 Cr), graphitic packing
350M LF2
CLASS 1

GTAB4

NPS 1, Class 2500, RTJ, integral flgs, ditto

Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y, TAPI STD 600 Body, API trim 8 (13 Cr), graphitic packing

Esso Highlands Limited

ASTM A 352/A
352M LCB

Strictly Confidential - For Venture Use Only

GTAB2

3, 5,
28, 29

PGHU-EH-LSPDS-002008

Page 28 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Valves

Description

ASTM
Specifications

Gate Valves NPS 1, Class 2500, SW, BB, OS&Y, API


ASTM A 350/A
API STD 602 trim 8 (13 Cr), standard port, graphitic packing 350M LF2
CLASS 1

ID No.
GGAB5

NPS 1, Class 2500, SW x SE, ditto

ASTM A 350/A
350M LF2
CLASS 1

GGAB7

NPS 111/2, Class 2500, RTJ, integral flgs,


ditto

ASTM A 350/A
350M LF2
CLASS 1

GGAB2

ASTM A 350/A
350M LF2
CLASS 1
ASTM A 352/A
352M LCB

GGAB4

NPS -11/2, Class 2500, BW, BB, OS&Y,


solid wedge, API trim 8 (13 Cr), standard port,
graphitic packing
Gate Valves NPS 224, Class 2500, RTJ, BB, OS&Y, API
API STD 600 trim 8 (13 Cr), standard port, graphitic packing

Notes
5, 22,
28

GGAB2

3, 5,
22, 28,
29
4

Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
NPS 2, Class 2500, RTJ, single body with two ASTM A 350/A
standard

GSAB10(04)

2, 3, 4,
5, 30

NPS , Class 2500, PE x FNPT, single ASTM A 350/A


body with two obturators and a bleed,
350M LF2
standard bore, DN 20 body, LTCS body, fire- CLASS 1
safe design

GSAB10(06)

NPS 2, Class 2500, RTJ, single body with two ASTM A 350/A
obturators and a bleed, standard bore, DN 50 350M LF2
CLASS 1
body, LTCS body, Metal Seats, fire-safe
design

GSAB2(M)

NPS 2, Class 2500, 2 RTJ x FNPT, single ASTM A 350/A


350M LF2
body with two obturators and a bleed,
CLASS 1
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design

GSAB10(04)(M)

ASTM A 350/A
350M LF2
CLASS 1

GSAB10(06)(M)

Instrument
Connection
Valves

NPS 2, applies to the first block valve (or


double block valve where required). See
Note 4 for additional requirements and
information.
NPS 2, Class 2500, 2 RTJ x FNPT, single ASTM A 350/A
body with two obturators and a bleed,
350M LF2
standard bore, DN 20 body, LTCS body, fire- CLASS 1
safe design

obturators and a bleed, standard bore, DN 50


body, LTCS body, fire-safe design

NPS 3/4, Class 2500, PE x FNPT,


single body with two obturators and a bleed,
standard bore, DN 20 body, LTCS body,
metal seats, fire-safe design

GSAB2

350M LF2
CLASS 1

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.


Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 29 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Component/
Standard

Description

ASTM Specifications

Bolting
ASME B18.2.1
and ASME
B18.2.2

Stud bolts

ASTM A 320/A 320M L7

Heavy, semi-finished, hex nuts

ASTM A 194/A 194M 4L

Flanges
ASME B16.5

NPS 1, Class 2500, RTJ, BW, bore to


match pipe

ASTM A 350/A 350M LF2


CLASS 1

Notes
80

NPS 112, Class 2500, RTJ, BW, bore


to match pipe
Orifice Flanges
ASME B16.36

NPS 212, Class 2500, RTJ, bore to


match pipe

Gaskets
ASME B16.20

Class 2500, oval ring, Type R, soft iron,


electroplated zinc for corrosion protection

Fittings
ASME B16.11

NPS -1, SW, Sch XXSClass 9000

ASTM A 350/A 350M LF2


CLASS 1

53, 62

Fittings
ASME B16.9

NPS 112, BW, same thickness as


pipe, welded

ASTM A 420/A 420M


WPL6

55, 56

Branch Outlet
Fittings (O-lets)
MSS SP-97

NPS 1, branch outlet fitting, SW outlet,


Class 9000
NPS 16, branch outlet fitting, BW
outlet to match branch wall

ASTM A 350/A 350M LF2


CLASS 1

62

Pipe
ASME B36.10M

NPS 1, seamless, thickness (see


below)

ASTM A 333/A 333M Gr.


6

51, 52
53

NPS 11/2-12, EFW, welded, Normalized,


Class-22, impact tested for -46C (-50F)
service, for pipe Thk > 14.3mm

ASTM A671-CC65-S2

Spectacle Blind /
Paddle Spacer /
Blank
ASME B16.48

NPS 1-12, Female RTJ, Class 2500,


impact tested for -46C service, for Thk >
14.3mm

ASTM A516 Gr. 65


Normalized (Refer Table
4, PG-PDS 03-01-01 for
the type)

Target Tees
ASME B16.9

NPS 10, BW, same Thk as pipe

ASTM A350 LF2 Class 1

ASTM A 350/A 350M LF2


CLASS 1
64

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 30 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
E
C.A. = 3.0 mm (0.12 in.)

E
C.A. = 3.0 mm (0.12 in.)

NPS

Sch

NPS

Sch

XXS

31.75mm

1-2

12.70mm

38.10mm

19.05mm

10

44.45mm

22.23mm

12

53.98mm

Class 2500 LT Carbon Steel (Sweet Service) G5E Classification Sheet


Branch Table
B

24 BWT

20 BRT BWT

18 BRT BRT BWT

16 VOL BRT BRT BWT

14 VOL VOL BRT BRT BWT

12 VOL VOL VOL BRT BRT BWT


10 VOL VOL VOL VOL BRT BRT BWT
8

VOL VOL VOL VOL RB BRT BRT BWT

WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BRT BWT

1 WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL WOL BRT BWT
N

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SWT

SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL SOL BRT SRT SRT SWT

24

20

18

16

14

12

10

HEADER SIZESNPS
Legend:
BWT = Buttweld Tee

BRT

SOL = Socket Weld O-let Fitting

SWT = Socket Weld Tee

SRT = Socket Weld Reducing Tee

WOL = Buttweld O-let Fitting

RB

= Reinforced Branch

Esso Highlands Limited

VOL

= Buttweld Reducing Tee

= Vesselet (replace with BRT or RB where


possible)

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 31 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

2.4

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500: Stainless Steel Process Piping G11A


Class 2500Stainless SteelProcess Piping G11A Classification Sheet

Service

Corrosive hydrocarbons, chemicals

Pipe Material

316L stainless steel

Corrosion Allowance

0mm

Valve Material

316L stainless steel for SW, BW valves

Valve Material

316 stainless steel for flanged valves

Valve Trim

316 stainless steel

ASME Pressure Class

2500

Design Code

ASME B31.3

PWHT

No

Pressure/Temperature Limits
Limits based upon 316L flange ratings,
unless noted otherwise
(see Notes 6 & 33)

(C)

(kPa-g)

(F)

(psig)

-101 to +38

34470

-150 to +100

5000

93

29370

200

4260

149

26200

300

3800

177

25165

350

3650

204

24130

400

3500

Class 2500Stainless SteelProcess Piping G11A Classification Sheet

Valves

Description

ASTM
Specifications

ID No.

Notes

Ball Valves
NPS 2-12, Class 2500, RTJ, reduced
API SPEC 6D bore, trunnion mounted, SR x SR seat,
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, fire-safe design

ASTM A 351/A
351M CF8M

GBAJ2(22)-(M)
(204C)*

2, 3, 4,
6, 7, 9,
11, 20,
21, 33,
58

Globe Valves
API STD 600

ASTM A 351/A
351M CF8M

GTAJ2

ASTM A 182/A
182M F316L

GGAK4

3, 28,
29, 33,
58
22, 28,
33, 58

Gate Valves
API STD 602

NPS 2-4, Class 2500, RTJ, BB, OS&Y, TBody, API trim 12 (316 SS), graphitic
packing
NPS -11/2, Class 2500, BW, BB,
OS&Y, solid wedge, API trim 12 (316
SS), standard port, graphitic packing

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 32 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Stainless SteelProcess Piping G11A Classification Sheet


Component/
Standard

Description

Bolting
ASME B18.2.1
and ASME
B18.2.2
Flanges
ASME B16.5

Stud bolts

ASTM
Specifications

Notes
80

NPS 1/212, Class 2500, RTJ, WN, bore to


match pipe

ASTM A 320/A
320M Gr. L7
ASTM A 194/A
194M Gr. 4L
ASTM A 182/A
182M F316L

Orifice Flanges
ASME B16.36

NPS 2-12, Class 2500, RTJ, WN, bore to match


pipe

ASTM A 182/A
182M F316L

89

Gaskets
ASME B16.20

Class 2500, oval ring, Type R, 316 Stainless


steel, All sizes

Fittings
ASME B16.11

NPS 1, SW, Sch 160 and lighter Class


6000, Sch XXS and heavier Class 9000

ASTM A 182/A
182M F316L

62

Fittings
ASME B16.9

NPS11/23, buttweld, SMLS, CL-S, same


thickness as pipe

ASTM A 403/A
403M WP316L

55, 56

NPS 4 - 12, BW, WELD CL-WX

ASTM A 403/A403M
WP316L WX

NPS 1, branch outlet fitting, SW outlet, Sch


160 and lighter Class 6000, Sch XXS and
heavier Class 9000

ASTM A 182/A
182M F316L

62

Branch Outlet
Fittings (O-lets)
MSS SP-97

Heavy, semi-finished, hex nuts

89

64

NPS 16, branch outlet fitting, BW outlet to


match branch wall
Branch Outlet
Fittings

NPS 3, sweepolet BW outlet fitting (B31.3), to


match branch wall

ASTM A 182/A
182M F316L

see note
in
branch
table

Pipe
ASME B36.10M
ASME B36.19M

NPS 3, thickness (see below)

ASTM A 312/A
312M TP316L
(SMLS)

51, 52,
53

NPS 4 12, EFW, Class 1

ASTM A 358/A
358M 316L (welded)

Spectacle Blind /
NPS 1-12, Female RTJ, Class 2500
Paddle Blank /
Spacer
ASME B16.48
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

ASTM A240 316


(Refer Table 4, PGPDS 03-01-01 for
type)

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 33 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Stainless SteelProcess Piping G11A Classification Sheet


Corrosion Allowance (C.A.)
(see Note 87 in the Appendix of PG-PDS 03-01-01)
A
C.A. = 0 mm
NPS

Sch

NPS

Sch

NPS

80S

28.58mm

-1

160

34.93mm

1-3

XXS

10

44.45mm

19.05mm

12

50.80mm

Sch

NPS

Sch

Class 2500Stainless Steel Process Piping G11A Classification Sheet

BRANCH SIZES - NPS

Branch Table
12

BWT

10

BRT

BWT

BRT

BRT

BWT

WOL

BRT

BRT

BWT

WOL WOL

BRT

BRT

BWT

WOL/ WOL/ WOL/ BRT

BRT

BWT

SWL

SWL

SWL

WOL WOL WOL WOL

BRT

BRT

BWT

WOL WOL WOL WOL

WOL

WOL

BRT

BWT

SOL

SOL

SOL

SOL

SOL

SOL

SOL

BRT

SWT

SOL

SOL

SOL

SOL

SOL

SOL

SOL

BRT

SRT

SWT

SOL

SOL

SOL

SOL

SOL

SOL

SOL

BRT

SRT

SRT

SWT

12

10

HEADER SIZESNPS
Legend:
BRT

= Buttweld Reducing Tee

BWT

= Buttweld Tee

SWT

= Socket Weld Tee

SOL

= Socket Weld O-Let Fitting

WOL

= Buttweld O-let Fitting

SRT

= Socket Weld Reducing Tee

SWL

= Sweepolet Fitting(B31.3) (used for lines affected by AIV)

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

Page 34 of 50
Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

2.5

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500: Duplex Stainless Steel Process Piping G18A


Class 2500Duplex Stainless Steel G18A Classification Sheet

Service

Corrosive Process

Pipe Material

Duplex Stainless Steel

Corrosion Allowance

0mm

Valve Material

Duplex Stainless Steel

Valve Trim

Refer below and PG PDS 03-20-10

ASME Pressure Class

2500

Design Code

ASME B31.3

PWHT

As per design code and PG PDS 03-19-02 requirements

Pressure / Temperature Limits


Limits based upon A182 F51 flange
ratings, unless noted otherwise
See Note 6 & 33
(*) Reference to PG-PDS 03-01-01,
Appendix E, Note 6, Clause g),
Temperature Range Restrictions for
Elastomers in this Line Class are
indicated below the valve ID No.

(C)

(kPa-g)

(F)

(psig)

51 to +38

43090

60 to +100

6250

93

42747

200

6200

121

40540

250

5880

149

38334

300

5560

Class 2500Duplex Stainless Steel Process Piping G18A Classification Sheet

Valves

Description

ASTM
Specifications

ID No.

Notes

Ball Valves
API SPEC
6D or ASME
B16.34

NPS 1, Class 2500, BW, reduced bore,


Duplex SS ball and trim, floating ball,
RPTFE seats, fire safe design

ASTM A 182/A
182M F51

GBAY4

2, 6, 7,
9, 11,
21, 30,
33, 58

Ball Valves
API SPEC
6D

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x DPE seat, liquid
and mixed phase service, Duplex SS ball
and trim, main seats - RPTFE seats, other
seals Viton, fire-safe design

ASTM A 890/A
890M 4A

GBAY2(02)

2, 3, 6,
7, 9, 11,
20, 21,
33, 58

NPS 2-12, Class 2500, RTJ, reduced bore, ASTM A 890/A


trunnion mounted, DPE x DPE seat with
890M 4A
cavity bleed valve GBAY9, gas service only,
Duplex SS ball and trim, main seats RPTFE seats, other seals Viton, fire-safe
design

GBAY2(01)

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x DPE seat, liquid

GBAY2(02)-(M)

Esso Highlands Limited

ASTM A 890/A
890M 4A

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Duplex Stainless Steel Process Piping G18A Classification Sheet

Valves

Description

ASTM
Specifications

ID No.

Notes

and mixed phase service, Duplex SS ball


and trim, main seats - metal seats, other
seals Viton, fire-safe design
NPS 2-12, Class 2500, RTJ, full bore,
trunnion mounted, SR x DPE seat, liquid
and mixed phase service, Duplex SS ball
and trim, main seats - RPTFE seats, other
seals Viton, fire-safe design

ASTM A 890/A
890M 4A

GBFY2(02)

NPS 2-12, Class 2500, RTJ, full bore,


ASTM A 890/A
trunnion mounted, DPE x DPE seat with
890M 4A
cavity bleed valve GBAY9, gas service only,
Duplex SS ball and trim, main seats RPTFE seats, other seals Viton, fire-safe
design

GBFY2(01)

NPS 2-12, Class 2500, RTJ, reduced bore, ASTM A 890/A


trunnion mounted, SR x SR seat, gas
890M 4A
service only, Duplex 316 SS ball and trim,
main seats - RPTFE seats, other seals Lip
seal, fire-safe design

GBAY2(21)

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, Duplex
316 SS ball and trim, main seats - RPTFE,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

ASTM A 890/A
890M 4A

GBAY2(22)

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, Duplex
316 SS ball and trim, main seats metal
seats, other seals Lip seals, liquid and
mixed phase service, fire-safe design

ASTM A 890/A
890M 4A

GBAY2(22)-(M)

NPS 2-12, Class 2500, RTJ, Full bore,


ASTM A 890/A
trunnion mounted, SR x SR seat, gas
890M 4A
service only, Duplex 316 SS ball and trim,
main seats - RPTFE seats, other seals Lip
seal, fire-safe design

GBFY2(21)

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, Duplex
316 SS ball and trim, main seats - RPTFE,
other seals Lip seals, liquid and mixed
phase service, fire-safe design

GBFY2(22)

Esso Highlands Limited

ASTM A 890/A
890M 4A

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Duplex Stainless Steel Process Piping G18A Classification Sheet

Valves

Description
NPS 2-12, Class 2500, RTJ, Full bore,
trunnion mounted, SR x DPE seat, liquid
and mixed phase service, Duplex SS ball
and trim, main seats - metal seats, other
seals Viton, fire-safe design

ASTM
Specifications
ASTM A 890/A
890M 4A

Check
NPS 1, Class 2500, BW, BC, Duplex SS, ASTM A 182/A
Valves
swing type, integral HF seat
182M F51
API STD 602
NPS -11/2, Class 2500, BW, BC, Duplex
SS, piston type, integral HF seat, Trim 12

ID No.
GBFY2(02)-(M)

GCAY4

ASTM A 182/A
182M F51

GCNY4

NPS 1, Class 2500, RTJ, integral flanges, ASTM A 182/A


BC, Duplex SS, swing type, integral HF seat 182M F51

GCAY2

NPS 1-2, Class 2500, RTJ, integral


flanges, BC, Duplex SS, piston type, integral
HF seat
Check
NPS 310, Class 2500, RTJ, retainerless
Valves
dual plates, through-drilled solid lugs,
API STD 594 integral metal seat, Inconel springs, Duplex
SS plates and pins

Notes

25, 27,
58

ASTM A 182/A
182M F51

GCNY2

ASTM A 890/A
890M 4A

GCYY2

ASTM A 890/A
890M 4A

GCYY2

ASTM A 182/A
182M F51 or
ASTM A 890/A
890M 4A
ASTM A 890/A
890M 4A

GCFY2

25, 26,
58

GCAY2

25, 26,
29, 58

ASTM A 182/A
182M F51

GTAY4

33, 58

ASTM A 182/A
182M F51

GTAY2

Globe Valves NPS 24, Class 2500, RTJ, BB, OS&Y, TASME
Body, Duplex SS, graphitic packing
B16.34

ASTM A 890/A
890M 4A

GTAY2

29, 58

Gate Valves NPS -11/2, Class 2500, BW, BB, OS&Y,


API STD 602 solid wedge, Duplex SS, standard port,
graphitic packing

ASTM A 182/A
182M F51

GGAY4

22, 33,
58

Check
Valves
API SPEC
6D
Check
Valves
ASME
B16.34

NPS 12, Class 2500, RTJ, retainerless dual


plates, double flanged, integral metal seat,
Inconel springs, Duplex SS plates and pins
NPS 210, Class 2500, RTJ, BC, swing
type (piggable), Duplex SS trim, HF seat

NPS 2, Class 2500, RTJ, BC, swing type


(non-piggable), Duplex SS, Duplex SS/HF
seat

Globe Valves NPS -11/2, Class 2500, BW, BB, OS&Y,


API STD 602 T-Body, Duplex SS, graphitic packing
NPS 11, Class 2500, RTJ, integral
flanges, BB, OS&Y, Duplex SS, graphitic
packing

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

23, 24,
25, 58

PGHU-EH-LSPDS-002008

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Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Duplex Stainless Steel Process Piping G18A Classification Sheet

Valves

Description

Gate Valves
ASME
B16.34
Instrument
Connection
Valves
Instrument
Double
Isolation
Valves
(Monoblok)
Manufacturers
standard

ASTM
Specifications

ID No.

NPS 1, Class 2500, SW x SE, ditto

ASTM A 182/A
182M F51

GGAY7

NPS 111/2, Class 2500, RTJ, integral


flanges, BB, OS&Y, Duplex SS, standard
port, graphitic packing

ASTM A 182/A
182M F51

GGAY2

NPS 210, Class 2500, RTJ, BB, OS&Y,


ASTM A 182/A
Duplex SS, HF seat, standard port, graphitic 182M F51 or
packing
ASTM A 890/A
890M 4A
NPS 2, applies to the first block valve (or
double block valve where required). See
Note 4 for additional requirements and
information.
NPS 2, Class 2500, 2 RTJ x FNPT,
ASTM A 182/A
single body with two obturators and a bleed, 182M F51
standard bore, DN 20 body, Duplex SS
body, fire-safe design

GGAY2

NPS 2, Class 2500, RTJ, single body with


two obturators and a bleed, standard bore,
DN 50 body, Duplex SS body, fire-safe
design

GSAY2

ASTM A 182/A
182M F51

3, 22,
29, 33,
58
4

GSAY10(04)

NPS , Class 2500, PE x FNPT,


ASTM A 182/A
single body with two obturators and a bleed, 182M F51
standard bore, DN 20 body, Duplex SS
body, fire-safe design

GSAY10(06)

NPS 2, Class 2500, RTJ, single body with


two obturators and a bleed, standard bore,
DN 50 body, Duplex SS body, Metal Seats,
fire-safe design

GSAY2(M)

ASTM A 182/A
182M F51

Notes

NPS 2, Class 2500, 2 RTJ x FNPT,


ASTM A 182/A
single body with two obturators and a bleed, 182M F51
standard bore, DN 20 body, Duplex SS
body, metal seats, fire-safe design

GSAY10(04)(M)

NPS 3/4, Class 2500, PE x FNPT,


ASTM A 182/A
single body with two obturators and a bleed, 182M F51
standard bore, DN 20 body, Duplex SS
body, metal seats, fire-safe design

GSAY10(06)(M)

2, 3, 4,
30

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Duplex Stainless SteelProcess Piping G18A Classification Sheet


Component/
Standard

Description

ASTM Specifications

Notes

Bolting
ASME B18.2.1 and
ASME B18.2.2

Stud bolts

Flanges
ASME B16.5

NPS 10, Class 2500, RTJ, WN, bore to


match pipe

ASTM A 182/A 182M F51

Orifice Flanges
ASME B16.36

NPS 210, Class 2500, RTJ, WN, bore to


match pipe

ASTM A 182/A 182M F51

Gaskets
ASME B16.20
Fittings
ASME B16.9

Class 2500, oval ring, Type R, Duplex SS

ASME B16.20

NPS 6, BW, SMLS, CL-WP-S, same


thickness as pipe

ASTM A 815/A 815M UNS 55, 56


31803

ASTM A 320/A 320M Gr.


B8, CL 2
ASTM A 194/A 194M Gr. 8

Heavy, semifinished, hex nuts

64

NPS 8-10, BW, welded, CL-WP-WX


Branch Outlet
Fittings (O-lets)
MSS SP-97
Pipe
ASME B36.10M /
ASME B36.19M

Spectacle Blind /
Paddle Blank /
Spacer
ASME B16.48
Target Tees
ASME B16.9

NPS 6, branch outlet fitting, BW outlet to


match branch wall

ASTM A 182/A 182M F51

62

NPS 6, SMLS , thickness (see below)

ASTM A 790/A 790M


UNS S31803

51, 52, 53

NPS 8-10, EFW, J.F. of 1.0, weld CL-1


NPS 1-10, Female RTJ, Class 2500

ASTM A928/A928M UNS


31803
ASTM A240 UNS 31803
(Refer Table 4 PG-PDS 0301-01 for type)

NPS 10, same thickness as pipe

ASTM A815 UNS31803

See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Class 2500Duplex Stainless SteelG18A Classification Sheet


Temperature range: -51 C to +149 C
Corrosion Allowance (C.A.) (see Appendix Note 87)
A

C.A. = 0 mm (0 in.)

C.A. = 0 mm (0 in.)

NPS

SCH / THK

NPS

SCH / THK

80S

1.25 (31.75mm)

1-2

160

10

1.5 (38.10mm)

3-6

XXS

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Duplex Stainless SteelProcess Piping G18A Classification Sheet

BRANCH S I Z E S N P S

Branch Table
10

BWT

BRT

BWT

BRT

BRT

BWT

WOL

BRT

BRT

BWT

WOL WOL

BRT

BRT

BWT

WOL WOL WOL

BRT

BRT

BWT

WOL WOL WOL WOL WOL

BRT

BWT

WOL WOL WOL WOL WOL WOL

BRT

BWT

WOL WOL WOL WOL WOL WOL

BRT

BRT

BWT

WOL WOL WOL WOL WOL WOL

BRT

BRT

BRT

BWT

10

HEADER SIZES NPS


Legend:
BWT = Buttweld Tee

BRT = Buttweld Reducing Tee


WOL = Buttweld O-let Fitting

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

3.

Upstream Piping Classification Line Class 2500

Mar 2011

LINE CLASSIFICATION SHEETS AS 2885

The text of the numbered "Notes" referenced in the classification sheets is found in the Appendix of
PG-PDS 03-01-01. A dagger () is used to identify such notes in this PDS.

3.1.

Class 2500: Carbon Steel (Pipeline 0.6 Design Factor) G8E


Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet

Service

Pipeline Hides Well Flowlines

Pipe Material

Carbon steel (impact testing per listed codes /


specifications)

Corrosion Allowance

3.0mm

Valve Material

LT Carbon steel

Valve Trim

Refer below and PG PDS 03-20-10

ASME Pressure Class

2500 Refer to Reduced Design Pressure Below

Design Code

AS 2885

PWHT

As required by Approved welding procedure

Pressure/Temperature Limits
NPS to 16

(C)

(kPa-g)

(F)

(psig)

-46 to +80

34,400

-50 to +176

4989

Pressure/Temperature limits based on pipeline


design pressure.
See Appendix Note 6 and PG PDS 29-01-37 for
details on temperature limitations for elastomers
and thermoplastics used in valves
Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet
ASTM
Valves
Description
Specifications
ID No.
Ball Valves
NPS 1 , Class 2500, BW, regular bore,
ASTM A 350 / A
GBAB4
API SPEC
316 SS ball and trim, floating ball, RPTFE
350M LF2 Class 1
6D or ASME seats, fire-safe design
B16.34
Ball Valves
NPS 1 14, Class 2500, RTJ, regular bore,
ASTM A 350 / A
GBAB2
API SPEC
316 SS ball and trim, trunnion mounted ball,
350M LF2 Class 1
6D
RPTFE seats, fire-safe design
or ASTM A 352 / A
352M LCB

NPS 2 14, Class 2500, RTJ, regular bore,


dual seal with cavity bleed valve GBAB9, ditto

ASTM A 350 / A
GBAB2(01)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

NPS 2 14, Class 2500, RTJ, full bore, 316


SS ball and trim, trunnion mounted ball,
RPTFE seats, fire-safe design

ASTM A 350 / A
GBFB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Notes
2, 3, 6, 7,
11, 21,
28, 30
2, 3, 6, 7,
11, 20,
21, 28,
119

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet


ASTM
Description
Specifications
ID No.

Valves

Notes

NPS 2-14, Class 2500, BW, full bore, 316 SS


ball and trim, trunnion mounted ball, RPTFE
seats, fire-safe design, dual seal with drain
valve GBAB9

ASTM A 350 / A
GBFB4(01)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

NPS 2-12, Class 2500, RTJ, reduced bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats - metal, other seals Lip
seals, liquid and mixed phase service, with
weld overlay, fire-safe design

ASTM A 352 / A
352M LCB

GBAB2(22)(32)-(M)

NPS 2-12, Class 2500, RTJ, Full bore,


trunnion mounted, SR x SR seat, 316 SS ball
and trim, main seats Metal seats, other
seals Lip seals, liquid and mixed phase
service, with weld overlay, fire-safe design

ASTM A 352 / A
352M LCB

GBFB2(22)(32)-(M)

Ball Valves
API SPEC
6D

NPS 2-14, Class 1500, BW x RTJ, full bore /


regular bore, trunnion mounted ball, 316 SS
ball and trim, RPTFE seats, fire safe design
Refer to datasheet for design and construction
detail

ASTM A 350 / A
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

SP Valve
individual
datasheet
required

2, 3, 4, 6,
7, 11, 20,
21, 28

Ball Valves
(optional for
clean
service only)
API SPEC
6D

NPS 6 14, Class 2500, RTJ, regular bore,


3mils, ENP plated ball/seat pockets and stem
seal area, trunnion mounted ball, RPTFE
seats, fire-safe design

ASTM A 350 / A
GBAB2(P)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

2, 3, 6, 7,
11, 17,
20, 21, 28

NPS 6 14, Class 2500, RTJ, full bore, 3mils,


ENP plated ball/seat pockets and stem seal
area, trunnion mounted ball, RPTFE seats,
fire-safe design
NPS 1, Class 2500, BW, BC, API trim 8 (13
Cr), swing type, integral HF seat

ASTM A 350 / A
GBFB2(P)
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
ASTM A 350 / A
GCAB4
350M LF2 Class 1

Ball Valves
API SPEC
6D
(Used by
EPC4)

Check
Valves
API STD
602

2, 3, 5, 6,
7, 9, 11,
20, 21,
28, 119

25, 27

NPS 1 2, Class 2500, RTJ, integral flanges, ASTM A 350 / A


GCAB2
BC, API trim 8 (13 Cr), swing type, integral HF 350M LF2 Class 1
seat

NPS 1, Class 2500, BW, BC, API trim 8 (13 ASTM A 350 / A
GCNB4
Cr), piston type, integral HF seat
350M LF2 Class 1

Check
Valves
API STD
594

NPS 12, Class 2500, RTJ, integral flanges,


BC, API trim 8 (13 Cr), piston type, integral HF
seat
NPS 2 14, Class 2500, RTJ, retainerless
dual plates, through-drilled solid lugs, integral
metal seat, Inconel springs, CS plates and
316 SS pins

Esso Highlands Limited

ASTM A 350 / A
GCNB2
350M LF2 Class 1
ASTM A 350 / A
GCYB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

Strictly Confidential - For Venture Use Only

23, 24, 25

PGHU-EH-LSPDS-002008

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Information contained in this document is subject to use and disclosure restrictions under contract

Rev 0

PG-PDS 03-20-08

Mar 2011

Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet


ASTM
Description
Specifications
ID No.
NPS 2 14, Class 2500, RTJ, BC, swing type ASTM A 350 / A
GCFB2
(piggable), 13 Cr Trim, HF seat
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
NPS 2 14, Class 2500, RTJ, BC, swing type ASTM A 350 / A
GCAB2
(non-piggable), 13 Cr Trim, HF seat
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

Valves
Check
Valves
API SPEC
6D
Check
Valves
API STD
600 or API
SPEC 6D
Globe
Valves
API STD
602

Globe
Valves
API STD
600
Gate Valves
API STD
602

Gate Valves
API STD
600
Instrument
Connection
Valves

Upstream Piping Classification Line Class 2500

NPS 1, Class 2500, BW, BB, OS&Y, API


trim 8 (13 Cr), graphitic packing

ASTM A 350 / A
GTAB4
350M LF2 Class 1

NPS 1 2, Class 2500, RTJ, integral flanges,


BB, OS&Y, API trim 8 (13 Cr), graphitic
packing
NPS 2 12, Class 2500, RTJ, BB, OS&Y, API
trim 8 (13 Cr), graphitic packing

ASTM A 350 / A
GTAB2
350M LF2 Class 1

ASTM A 350 / A
GTAB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB
NPS 1, Class 2500, BW, BB, OS&Y, API ASTM A 350 / A
GGAB4
trim 8 (13 Cr), standard port, graphitic packing 350M LF2 Class 1

NPS 1, Class 2500, SW x SE, ditto

ASTM A 350 / A
GGAB7
350M LF2 Class 1

NPS 1, Class 2500, SW, ditto

ASTM A 350 / A
GGAB5
350M LF2 Class 1

NPS 1 2, Class 2500, RTJ, integral flanges,


BB, OS&Y, API trim 8 (13 Cr), standard port,
graphitic packing
NPS 2 14, Class 2500, RTJ, BB, OS&Y, API
trim 8 (13 Cr), standard port, graphitic packing

ASTM A 350 / A
GGAB2
350M LF2 Class 1
ASTM A 350 / A
GGAB2
350M LF2 Class 1
or ASTM A 352 / A
352M LCB

NPS 2, applies to the first block valve (or


double block valve where required). See Note
4 for additional requirements and information.
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

Esso Highlands Limited

Strictly Confidential - For Venture Use Only

Notes
25, 26

25, 26, 29

28

3, 28, 29

22, 28

3, 22, 28,
29

PGHU-EH-LSPDS-002008

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Rev 0

PG-PDS 03-20-08

Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Carbon Steel (Pipeline 0.6 Design Factor) G8E Classification Sheet
Component/
Standard
Description
ASTM Specifications
Notes
Bolting
Stud bolts
ASTM A 320 / A 320M L7 59
ASME B18.2.1 and Heavy, semi-finished, hex nuts
ASTM A 194/A 194M 2H
(Note 80
ASME B18.2.2
used by
EPC4)
Flanges
NPS 1/2 3, Class 2500, RTJ, SW, bore to ASTM A 350 LF2 Class 1 65, 113,
ASME B16.5
match pipe
116, 118,
119
NPS 1/2 3, Class 2500, RTJ, WN, bore to
match pipe
[NPS 4 - 14, Class 2500, RTJ, WN, bore to ASTM A 694/ A 694M Gr
match pipe
F60
Orifice Flanges
ASME B16.36
Gaskets
ASME B16.20

N/A

Fittings
ASME B16.11

NPS 1, SW, Sch XXS (XXH) and


heavier Class 9000

ASTM A 350 LF2 Class 1

Fittings
ASME B16.9 /
MSS SP75

NPS 1 3, BW, same thickness as pipe

ASTM A 420 WPL6,


seamless or forged

NPS 4 - 14, BW, same thickness as pipe

ASTM A 860 / A 860M Gr


WPHY 60, seamless or
forged
ASTM A 350 LF2 Class 1 53, 62,
ASTM A 860 Gr WPHY 60 113, 116,
/ ASTM A 694 / A 694M
118, 120
Gr F60, seamless or
forged

Branch Outlet
Fittings (O-lets)
MSS SP-97

Pipe
API SPEC 5L /
ASME B36.10M

N/A

NPS - 14, Class 2500, oval ring, Type


R, soft iron, electroplated zinc for corrosion
resistance.

NPS - 1 branch outlet fitting, SW outlet,


Sch same as fittings
NPS 1 - 6 branch outlet fitting, BW outlet
to match branch wall, material to match
header
NPS 3, seamless, XXS

NPS 4, seamless, thickness t = 11.3 mm


NPS 6, seamless, thickness t = 15.2 mm
NPS 8, seamless, thickness t = 18.8 mm
NPS 10, seamless, thickness t = 22.7 mm

64

53, 54, 62,


113, 114,
116
55, 56,
113, 114,
116, 118,
119

ASTM A 333 / A 333M Gr 51,52, 53,


6, impact tested to satisfy 54, 115,
energy requirement of 27J 118
at -46C (-50F) service
per the requirements of
AS 2885.
API SPEC 5L X60, PSL2, (Note 121
Delivery Condition N and used by
impact tested to satisfy
EPC4)
energy requirement of 60J
at -46C (-50F) service
per the requirements of
AS 2885.

NPS 12, seamless, thickness t = 26.4 mm


NPS 16, seamless, thickness t = 32.3 mm
See the Appendix of PG-PDS 03-01-01 for text of numbered Notes.

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Upstream Piping Classification Line Class 2500

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Class 2500Carbon Steel (Pipeline 0.6 Design Factor) G8E Classification Sheet
Corrosion Allowance (C.A.) (see Appendix Note 87)

C.A. = 3.0 mm (0.12 in.)

C.A. = 3.0 mm (0.12 in.)


(Used by EPC4)

NPS

SCH / THK

-3

XXS

t =11.3 mm

t =15.2 mm

t =18.8 mm

10

t =22.7 mm

12

t =26.4 mm

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Material
ASTM A
333 Gr 6
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2
API 5L
X60, PSL 2

NPS

SCH / THK

Material

Sch 160

API 5L X60, PSL 2

t =15.88mm

API 5L X60, PSL 2

t =19.05mm

API 5L X60, PSL 2

10

t =23.83mm

API 5L X60, PSL 2

12

t =26.97mm

API 5L X60, PSL 2

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Upstream Piping Classification Line Class 2500

Mar 2011

Class 2500Carbon Steel (Pipeline Service) G8E Classification Sheet

BRANCH S I Z E S N P S

Branch Table
16

BWT

12

BRT BWT

10

BRT BRT BWT

BRT BRT BRT BWT

WOL

WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL BRT BRT BWT

WOL WOL WOL WOL WOL BRT BRT BWT

WOL/
BRT BRT BWT
BRT*

WOL WOL WOL WOL WOL WOL BRT BRT BWT

SOL SOL SOL SOL SOL SOL SOL SOL

SOL/
SWT
BRT*

SOL SOL SOL SOL SOL SOL SOL SOL

SOL/
SWT
SRT
BRT*

SOL SOL SOL SOL SOL SOL SOL SOL

SOL/
SRT SWT
SRT
BRT*

16

12

10

HEADER SIZESNPS
Legend:
BWT = Buttweld Tee

BRT = Buttweld Reducing Tee

WOL = Buttweld O-let fitting

SOL = Socket weld O-let fitting

SWT = Socket Weld Tee

SRT = Socket Weld Reducing Tee

Note: BRT* used by EPC4

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APPENDIX: NOTES TO PIPING LINE CLASS 2500


The Notes for this PDS can be found in PG-PDS 03-01-01. Additional notes that apply to this PDS
are shown below:
112. Special transition pieces may be required to allow connection of ASME B36.10/B36.19 piping to
API 6A flanges and other fittings in line classes containing API 6A flanges. If pipe and fittings
compliant with API 6A dimensions are used, the designer must calculate the wall thicknesses
required for each applicable size used.
113. ASTM-A694/A694M and MSS SP75/ASTM-A860 normalized materials shall be impact tested in
accordance with the following:
Component / Standard

Flanges to ASME B16.5 /


ASME B16.47

Material Specification

Impact Testing

CVN Test

Requirements To

Temperature

ASTM A694 / A694M

ASTM-A707 / A707M

Grade F60

Class 3 / Grade L2

ASTM A860 / A 860M

ASTM A860 / A 860M

WPHY 60

Grade WPHY 60

-46C (-50F)

Fittings to ASME B16.11


Branch Outlet Fittings (OLets) to MSS SP-97
Fittings to ASME B16.9 /
MSS SP-75

-46C (-50F)

Note: where ASME-B31.3, Table 323.3.5, exceeds the requirements under the above stated
specifications for impact testing, ASME-B31.3, Table 323.3.5 shall govern.
114. Where ASTM-A860/A860M WPHY normalized materials are required for services other than low
temperature, impact testing must still be carried out in accordance with the requirements detailed
in standard ASTM-A860/A860M.
115. Supply, Manufacture and Testing (including impact testing) of API 5L Line Pipe shall be in
accordance with PG-PDS 29-99-09.
116. Unlisted components and materials are subject to the requirements of ASME B31.3, or AS 2885
as applicable. Refer to Technical Note Use of Unlisted Piping Materials and Components,
PGHU-EO-LRZZZ-000001 for guidance on proposed qualification methodology for unlisted
materials and components.
117. Deleted.
118. Minimum requirements for materials, manufacture and testing of pipeline and flowline fittings and
flanges installed as part of facilities piping within AS 2885 piping areas in accordance with PGPDS 29-01-11, unless otherwise noted.
119. Butt welds between components of unequal nominal wall thickness shall comply with AS 2885.
Transition pieces may be required in cases where piping components have a specified minimim
yield stress lower than that of matching pipe. The internal diameter of the transition piece shall
not be less than the minimum bore of the matching pipe. Weld test rings shall be supplied for
weld procedure qualification.
120. Branch O-let fittings shall be designed for the pressure-temperature limits stated in the piping
material classification sheets, and shall take into account the diameter, wall thickness, and
material of the header pipe when determining the required branch reinforcement, whilst ensuring
branch attachment welds are not excessive. Branch O-let fittings shall have a clearly designated
weld line that is supported by the branch reinforcement calculation. Custom designed O-let
fittings shall be supplied with area reinforcement calculations and certified dimensional drawing
of the fitting, including weld detail. Proof tested fittings shall be supplied with a statement of
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compliance for the nominated branch connection design, in lieu of area reinforcement
calculation.
121. Based on the results of the Fracture Control analyses the following DWTT / Charpy toughness
requirements are recommended for the API 5L Grade X60 PSL2 and ASTM A333 Grade 6 pipe
material used by EPC4 scope of work:
Brittle Fracture Control Requirements:

Pipe Diameter > 400mm

DWTT Min 85% Shear at -10 deg C

Pipe Diameter <= 400mm

Charpy Min 85% Shear at -10 deg C

Initiation / Dynamic Fracture Control Requirements

All Pipe Sizes

60 / 60 J at 0 deg C

These toughness requirements provide adequate Fracture Control and will ensure that the girth
welds can achieve the Charpy requirements specified in AS 2885-2.

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Mar 2011

ATTACHMENT: PURPOSE CODE DEFINITIONS


Code

Description

Assigned to paragraphs that require the Owners Engineer to provide additional information or
make a decision.

Assigned to paragraphs that require approval from the Owners Engineer before the work may
proceed or the design is finalized.

Assigned to paragraphs whose primary purpose is reduced costs. Reduced cost in this
context refers to initial investment cost and does not include life cycle cost considerations. Life
cycle cost considerations are captured under reliability, maintainability, or operability purpose
codes.

Assigned to paragraphs whose primary purpose is driven by environmental considerations.


Environmental considerations typically include specifications intended to protect against
emissions/leakage to the air, water, and/or soil. Deviations from the specifications contained in
such paragraphs require formal review and approval according to local environmental policy.

Assigned to paragraphs that provide only clarifying information, such as Scope statements,
definitions of terms, etc.

Assigned to paragraphs whose primary purpose is to provide for maintainability of equipment


or systems. Maintainability provisions are those that facilitate the performance of maintenance
on equipment/systems either during downtimes or during onstream operations.

Assigned to paragraphs whose primary purpose is to assure operability of equipment or


systems. Operability is the ability of the equipment/system to perform satisfactorily even
though conditions are off-design, such as during start-ups, process swings, subcomponent
malfunction, etc.

Assigned to paragraphs whose primary purpose is to improve or assure the reliability of


equipment or systems. Reliability is a measure of the ability of equipment/systems to operate
without malfunction or failure between planned maintenance interventions.

Assigned to paragraphs containing specifications/guidance where the primary purpose is the


avoidance of incidents impacting personnel safety, operational safety, and the public in general
and/or involving responses to emergency situations. Any deviation from the specifications
contained in such designated paragraphs requires formal review and approval according to
local safety policy.
Personnel Safety:

Refers to incident-related personnel injuries or illness, e.g., burns, cuts,


abrasions, inhalation of or exposure to dangerous substances, etc., that
could result in medical treatment, restricted work, lost-time incidents, or
fatalities.

Operational
Safety:

Refers to the prevention and control of process releases, fires, and/or


explosions that could result in damage to equipment, process disruption,
or personnel injury or illness.

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Upstream Piping Classification Line Class 2500

Mar 2011

RECORD OF CHANGE
Revision 0
Location

Action

Date: 21/03/11

Description
Initial Publish

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