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Resistance Welding of Tubes - ERW,Electric Resistance Welding,Seam Weld,welding Head,Spot Welding,Welded Electrical

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Index >> Resistance Welding Processes and Equipments >> Resistance Welding of Tubes - ERW
Resistance Welding of Tubes - ERW
Resistance Welding of Tubes - ERW - Light wall
Resistance Welding
Processes and Equipments thickness, small diameter tubing primarily for
mechanical and structural purposes is sometimes
Fundamentals of Electric
fabricated from strip which is formed; shaped and
Resistance Welding
welded electrically.
Variables in Resistance
Welding
Heat for welding is generated mainly by interfacial
contact resistance as in spot welding. The principle of
Advantages of Resistance
Welding
operation is to heat the edges by resistance welding
Disadvantages of Resistance and then forge weld them together.
Welding
Procedure
Applications of Resistance
Steel strip is received in wide coils and is slit into the
Welding
correct width required to form the finish product size.
Spot Welding
A train of pairs of rolls is used to form the cold strip to
a cylindrical shape and bring together the edges which
Heat Shrinkage in Spot
Welding
are to be welded. The welding head consists of two
Heat Balance in Spot
insulated disc electrodes which are fixed on either side
Welding
of a wheel.
Spot Weldable Metals
One electrode remains on each side of the seam to be welded. The two edges of the tube to be welded are
Advantages of Spot Welding raised to welding temperature by the passage of an electric current across the joint as the welding head
Applications of Spot Welding presses down on the seam.
The heated edges are pressed firmly (i.e. forged together) by a pair of pressure rolls. As the heated metal
Resistance Upset Butt
edges are pressed together, the ends upset slightly. This excess metal is trimmed off. The welded tube is then
Welding
passed through sizing rolls and then cut to size.
Equipments for Butt Welding
Advantages
Applications of Butt Welding
As only the edges are heated, the tube possesses dean accurate surface.
Flash Butt Welding
Applications
Flash Butt Welding
(i) Electric resistance welding can make tubes in sizes up to 0.4 metre diameter.
Equipment
(ii) Tubes can also be made from steels having around 0.3% carbon.
Difference Between Flash
Welding and Upset Butt
Welding
Spot Welding Methods

Advantages of Flash Welding


Disadvantages of Flash
Welding
Percussion Welding
Advantages, Disadvantages
and Applications of
Percussion Welding
Resistance Welding of
Tubes- ERW
High Frequency Welding of
Tubes
Spot Welding Equipment
Rocker Arm Machine
Press Type Machines
Portable Machines Or Guns
Multiple Electrode Machines
Power Sources for Spot
Welders
Spot Welding Electrodes
Electrode Materials
Electrode Shapes
Seam Welding
Seam Welding Equipment
Advantages and
Disadvantages of Seam
Welding
Applications of Seam
Welding
Projection Welding
Projection Welding
Equipment
Advantages and
Disadvantages of Projection
Welding

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7/18/2011 3:00:19 PM