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Dimensioning of POLFLAME VN

Basis data
General:

Customer:
Country

Viet Nam
Dong Banh Cement (The
Vissai Group)

Project:
No.:
Date:
Name of Plant:
New/existing plant:
Kiln No.:

4/14/2016
Dong Banh Cement, JSC
Existing plant
1

Geographical
Data

Height above sea level


Average Temperature
Max. Temperature
Min. Temperature
Average humidity air:
Seismic factor

(m above NN)
(C)
(C)
(C)
(%)

Electrical Data

Service voltages:
- power voltage:
- control voltage:
- signal voltage:
Frequency:
Fluctuation of voltage:
Fluctuation of frequency:

(V)
(V)
(V)
(Hz)
(%)
(%)

Compressed Air

Instrument air:
Purging Air:

(bar)
(bar)

Process Data

Kiln Production:

(tpd)

Kiln / precalciner ratio:


Kiln diameter / length:
Kiln hood width / length:

(%)
(m)
(m)

Precalciner type:
Cooler Type:
Secondary air temperature:
Coal/Petcoke/Oil
Gas
Sek-Fuel A
Sek-Fuel B

(C)

Spec. Heat Consumption


Spec. Heat Consumption
Spec. Heat Consumption
Spec. Heat Consumption

Desisgn: 2500, Present: 2850,


Future: 3100
45/55 (or 40/60)
4.0 x 60m
8416 x 4900
RSP (Reinforced Suspension
Preheater)
LBTF2500
(Sinoma__China Supplies)
950 ~ 1150

(kJ/kg Kli)
(kJ/kg Kli)
(kJ/kg Kli)
(kJ/kg Kli)

Fuel Split (between Sintering Zone and Calciner)


normal [%]
max [%]

Primary Air
[%]

40

Burner length

252m
17 ~ 22
43.0
0
80 ~ 85

Transportation Air
[kg Air /kg Fuel]

45

Length enclosed with Refractory (mm)


Diameter (if existing) (mm)

primali Air fan

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6300
380

necessary information

Fuels
Fuel
Coal

Net calorific value


Fuel Consumption
residual moisture content
residue at 90 m
residue at 200 m
volatile matter
ash content
sulphur content

(KCal/kg)
(kg/h)
(%)
(%)
(%)
(%)
(%)
(%)

Fuel
Heavy Oil

Net calorific value


Fuel Consumption
density at C

(kJ/kg)
(kg/h)
(C)
(kg/dm3)
(cSt)
(%)

kinematic viscosity at valve train / valve


sulphur content
Fuel
Petcoke

Net calorific value


Fuel Consumption
residual moisture content
residue at 90 m
residue at 200 m
volatile matter
ash content
sulphur content

Fuel
Light Oil

Net calorific value


Fuel Consumption
density at C

(kJ/kg)
(kg/h)
(%)
(%)
(%)
(%)
(%)
(%)

kinematic viscosity at valve train / valve


sulphur content

(kJ/kg)
(kg/h)
(C)
(kg/dm3)
(cSt)
(%)

Fuel
Gas

Net calorific value


Fuel Consumption
CH4 - content
CO2 - content
N2 - content

(kJ/Nm3)
(Nm3/h)
(%)
(%)
(%)

Fuel
Secondary - Fuel A

max. Heat Value Hu


Fuel Consumption
max. size
Specification

(kJ/kg)
(kg/h)
(mm)

Fuel
Secondary - Fuel B

Net calorific value


Fuel Consumption
max. size
Specification

(kJ/kg)
(kg/h)
(mm)

Fuel
Secondary - Fuel A (liquid)

Net calorific value


Fuel Consumption
Specification
density at C

(kJ/kg)
(l/h)

Fuel
Secondary - Fuel B (liquid)

5000 ~ 6750
5000 ~ 9000

(C)
(kg/dm3)

Net calorific value


Fuel Consumption
Specification
density at C

(kJ/kg)
(l/h)
(C)
(kg/dm3)

necessary information
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Equipment
Start-Up Oil Gun

Existing?
Capacity (kg/h or Nm3/h)
Diameter for Guide Pipe(mm)
Lenght for Guide Pipe(mm)
max. Flow Rate (l/h)
Remarks:

Yes

No

Ignition burner

Existing?
Diameter for Guide Pipe(mm)
Lenght for Guide Pipe(mm)
max. Flow Rate (Nm3/h)

Yes

No

Oil / Gas Valve Train

Existing?
Capacity (kg/h or Nm3/h)
Remarks:

Yes

No

Burner Control System

Existing?
Remarks:

Yes

No

Burner Carriage

Existing?
Remarks:

Yes

No

Primary Air Fan


Primary Air Fan - V [m/h]
Primary Air Fan- P [mbar]
Motor [KW]
Hose diameter (mm)

Existing?

Yes

No

Cooling Air Fan


Cooling Air Fan - V [m/h]
Cooling Air Fan- P [mbar]
Motor [KW]
Hose diameter (mm)

Existing?

Yes

No

Teleskopic pipe for Coal

Existing?
diameter (mm)
Remarks:

Yes

No

Conveying piping for Coal

Existing?
diameter (mm)
Remarks:

Yes

No

Primary air duct

Existing?
diameter (mm)
Remarks:

Yes

No

Any other requirements?

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