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VALERO ARUBA REFINERY

WELDING PROCEDURE SPECIFICATION
FOR INSERT PATCHES
Company Name VALERO ARUBA REFINERY
WEEVER R
Welding Procedure Specification No. VRCP-1008
Revision No.:
0
Date:XX
Welding Process(es):SMAW

By. DE
Date: 08/22/2007 Supporting PQR No. (s) MOC-106P
Types: Manual

JOINTS (QW-402)

Joint Design: Single Bevel, Single Vee
Backing Material (Type): N/A

Backing (Yes) (No)
No
(Refer to both backing and retainers)

Metal
Nonfusing Metal
Nonmetalic
Other
Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangements of the parts to be
welded. Where applicable, the root spacing and the details of weld groove may be specified. (At the option of the Mfgr., sketches may
be attached to illustrate joint design, weld layers and bead sequence, e.g. for notch toughness procedures, for multiple
process procedures, etc.)
BASE METALS (QW-403)
P-No.
1
Group No. 1-4
OR
Specification type and grade

ASTM A 283 GRC

INSERT PLATES

to Specification type and grade

ASTM A283GRC

INSERT PLATES

OR
Chem. Analisis and Mech. Prop.
to Chem. Analisis and Mech. Prop.
Thickness Range:
Base Metal
Groove
Pipe dia. Range
Groove
Other N/A.

to P-No.

1

Group No. 1-4

N/A
N/A
0.062" to0.64”

FILLER MATERIALS (QW-404)
Spec. No. (SFA)
|
5.1
AWS No. (Class)
|
E-6010 (Root) E-7018 Balance
F-No.
|
F-3 / F-4
A-No.
|
A-1 / A-1
Size of Filler Materials
|
3/32", 1/8",5/32"
Deposited Weld Material |
Thickness Range:|

Fillet
Fillet

|
|
|
|
|
|
|

XX
XX

Groove Fillet Electrode-Flux (Class) Flux Trade Name Consumable Insert Other | | | | | | | N/A N/A N/A N/A | | | | | .

P. 5F | | GAS (QW-408) PREHEAT (QW-406) | Shielding Gas (es) Preheat Temp. M. VRCP-1008 Revision 0 POSITION (QW-405) Position (s) of Groove Welding Progression | POSTWELD HEAT TREATMENT (QW-407) 1G. etc. etc. | Flow Rate N/A (Continous or special heating where | Gas Backing applicable should be recorded) | Trailing Shealding Gas Composition | N/A N/A N/A N/A ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC DC Polarity Reverse Amps (Range) 70-160 Volts (Range) 21 . I. 2G. Hot Wire Addit | ion.) Weld Layer (s) Filler Root & Filler Filler Process SMAW SMAW SMAW | | | | Filler Metal | Class E-6010 E-7018 E-7018 | Diameter 1/8" 1/8" 5/32" | | Current | | | Type | Amperage | Voltage | Polarity | Range | Range Reverse 80-120 21-24 Reverse Reverse 90-130 130-160 22-25 22-25 | | | | Travel Speed Range 4-12 8-12 8-12 | Other (e. Grind.) I. 3G. etc. 500° F | Preheat Maintenance Torch or Striphtr.M. 6G | Temperature Range N/A SEE ATTACHED SKETCH | Time Range N/A Position (s) of Fillet 1F.25 (Amps and volts range should be reorded for each electrode size. M. P. P. Remarks.g. Thoriated. Technique. short circuting arc. M. Max. etc. 5G.WPS-No. I. arc. 2F. position. This information may be listed in a tabular form similar to that shown below) Tungsten Electrode Size and Type N/A Mode of Metal Transfer for GMAW N/A Electrode Wire feed speed range N/A TECHNIQUE (QW-410) String or Weave Bead Orifice or Gas Cup Size Initial and Interpass Cleaning (Brush. 2FR. Min. .. grind and/or brush as required grind and back weld 3 electrode diameters weave bead only N/A Multiple Single 6-12 I. 70° F | Percent Composition (mixtures) Interpass Temp. Torch | Angle.Co | mments. 4F. and thickness.) Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other String and Weave N/A Chip.) (Spray. etc. Not permited N/A (Pure Tungsten. P.