Professional Documents
Culture Documents
Review
a r t i c l e
i n f o
a b s t r a c t
This review is concerned with mechanics of continuous ber composites. The earliest and most important
advancements in the eld are emphasized. No doubt the coverage is limited to some extent by the
interests and experiences of the writer as well as time and space considerations. The advancements
in mechanics of composites have been inuenced to a great extent by the development of advanced
composites through materials science. No attempt is made to discuss these developments. This review
emphasizes the use of theoretical and applied mechanics in the development of theories, conrmed by
experimentation, to predict the response of composite materials and structures. Citations have been
given for many published works, but certainly not all. Apologies to those not listed; numerous additional
references can be found in the works cited.
2012 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
0093-6413/$ see front matter 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mechrescom.2012.01.006
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3
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6
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8
9
9
10
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16
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18
Table 1
Early activities, contributions and accomplishments in mechanics of composites.
Year
Activity
People
Country
4000 BC
1660
1780s
1821
1822
1837
1887/1889
1892
1929
1935
1938
1941
1941
1946
1947
1950
1954
1954
1961
1965
1967
1967
1968
1969
1969
1970
1970
1972
1975
1979
Egyptians
Robert Hooke
Thomas Young
Claude-Louis Navier
Augustin-Louis Cauchy
George Green
W. Voigt
A.E.H. Love
A. Reuss
S.G. Lekhnitshkii
Owens-Corning
Robert T. Schwartz
Owns-Corning and H. Goldsmith
I.S. Sokolnikoff
S.G. Lekhnitshkii
S.G. Lekhnitshkii
Tsuyoshi Hayashi
Tsuyoshi Hayashi
S.A. Ambartsumyan
A. Kelly and G.J. Davies
L.J. Broutman and R.H. Krock
Stephen W. Tsai
Tsai, Halpin and Pagano
Lee Calcote
Ashton, Halpin and Petit
J.E. Ashton and J.M. Whitney
S.A. Ambartsumyan
Zvi Hashin
R.M. Jones
R.M. Christensen
Egypt
Great Britain
Great Britain
France
France
Great Britain
Germany
Great Britain
Germany
Russia
USA
USA
USA
USA
Russia
Russia
Japan
Japan
Russia
Great Britain
USA
USA
USA
USA
USA
USA
Russia
USA
USA
USA
1
2
xx
C11
yy
C12
3
zz
C13
=
4 yz C14
C15
5
zx
6
xy
C16
C12
C22
C23
C24
C25
C26
C13
C23
C33
C34
C35
C36
C14
C24
C34
C44
C45
C46
C15
C25
C35
C45
C55
C56
S11
S12
S13
zz
=
yz S14
S15
zx
xy
S16
S12
S22
S23
S24
S25
S26
S13
S23
S33
S34
S35
S36
S14
S24
S34
S44
S45
S46
S15
S25
S35
S45
S55
S56
1
E1
2
12 E1
13 E1
3
=
4
0
0
5
21 E
31 E
1E
2
23 E
32 E
1E
S16 xx
S26
yy
S36
zz
S46 yz
S56
zx
xy
S66
(2)
The constitutive Eq. (2) can be written in terms of the engineering constants, elastic moduli Ei , Poisson ratios ij and shear
moduli Gij . As an example, for an orthotropic material with principal
1
Dates given for Navier and Cauchy correspond to when they read their paper to
the Paris Academy. Publication, if any, was at a later date.
2
Commonly used notations for composite mechanics and developments of many
of the results presented in this article are described in detail in the authors text
(Herakovich, 1998).
1G
23
1 G
31
0
1G
12
1
23
4
5
6
(3)
C16 xx 1
2
C26
yy
C36 zz
3
C46 yz 4
5
C56
zx
C66
xy
6
xx
yy
directions 1, 2, 3, Eq. (2) takes the form (3) when written in terms
of engineering constants and reduced notation:
(1)
4. Micromechanics
The study of composite materials at the ber and matrix level
is referred to as micromechanics. It is desired to predict the overall
effective (or average) elastic properties and inelastic response of
the composite based upon the known properties, arrangement and
volume fraction of the constituent phases. Examples of composites at the ber and matrix level are shown in Fig. 5. Fig. 5a shows
carbon bers in an epoxy matrix and Fig. 5b is a photomicrograph
of ceramic ber (silicon carbide) in a titanium matrix. The silicon
carbide ber has a tungsten core that is clearly visible in the gure.
The carbon bers are actually a collection (called tows) of numerous carbon laments (200030,000 or more). As indicated in these
gures, ceramic bers typically have a much larger diameter than
carbon bers. The distribution of bers is quite uniform in metal
matrix composites, but is variable in resin matrix composites. This
signicant difference in the distribution of bers requires that a
larger region (number of bers) be considered as the representative
volume element (RVE) for micromechanics studies when the ber
distribution is nonuniform. When the bers are uniformly spaced as
in Fig. 5b, it is reasonable to consider a single ber and surrounding
matrix material as the RVE. In this latter case, symmetry arguments
often can be used to reduce the region under consideration even
further.
A wide variety of methods for predicting the effective thermoelastic properties of composites have been offered (Table 2). The
earliest works are those of Voigt (1889) and Reuss (1929). While
these early studies were concerned primarily with polycrystals, the
theories can be applied to brous composites. Voigt assumed that
the strains were constant throughout the material under load. In
contrast, Reuss assumed that the stresses were constant throughout the material. Hill (1952) showed that the Voigt assumption
results in upper bounds on effective elastic properties and the Reuss
assumption results in lower bounds.
Table 2
Developments in micromechanics.
Year
Development
Author(s)
Country
1837
1887/1889
1929
1957
1960
1962
1963
1963
1964
1964
1964
1965
1967
1968
1972
1972
1975
1979
1991
1993
George Green
W. Voigt
A. Reuss
Eshelby
Paul
Hashin
Hill
Hashin and Shtrikman
Hashin
Hill
Hashin and Rosen
Kelly and Davies
Broutman and Krock
Tsai, Halpin and Pagano
Hashin
Russel and Acrivos
Achenbach
Hashin
Aboudi
Nemat-Nasser and Hori
Great Britain
Germany
Germany
Great Britain
USA
USA
Great Britain
USA and Israel
USA
USA
USA
Great Britain
USA
USA
USA
USA
USA
Israel
Israel
USA
4Vf (1 Vf )(vf vm )2 m
((1 Vf )m )/(kf + f /3) + Vf m
(4)
(5)
K23
= km +
m
3
Vf
(6)
f (1 + Vf ) + m (1 Vf )
f (1 Vf ) + m (1 + Vf )
(7)
It is evident from Eqs. (4) and (5) that the rst two terms correspond to a rule of mixtures. The last term is typically very small
for most composites in use today. Thus, the rule of mixtures (i.e.
Voigt upper bound) is a very good predictor for the effective axial
modulus and effective axial Poissons ratio. This cannot be said for
the other two properties.
Chamis and Sendeckyj (1968) presented an extensive critique
of the theories known at the time for predicting the thermoelastic
properties of brous composites. The theories reviewed were classied as: netting analysis, mechanics of materials, self-consistent
model, variational, exact, statistical, discrete element, semi empirical methods, and theories accounting for microstructure. They
included comparisons of predictions by different theories for unidirectional glass-epoxy, boron-epoxy and graphite-epoxy.
Hashin (1972) gave an extensive theoretical treatment of
micromechanics. He considered effective elastic, viscoelastic and
thermoelastic properties, thermal and electrical conduction, and
electrostatics and magnetostatics behavior.
Achenbach (1974) and Achenbach (1975) considered wave
propagation in ber-reinforced composites with microstructure.
The composite with microstructure is distinguished from a composite that is modeled as a homogeneous, anisotropic continuum
using effective properties. The point is made that for dynamic
response such as wave propagation, the characteristic lengths of
the deformations may be small and the effective modulus theory
may not sufce. The proposed theory showed good comparison
with ultrasonic data for brous composites and nite element predictions. Lectures on this subject were given at the International
Centre for Mechanical Sciences (CISM) in Udine, Italy, in July 1973
with publication of the (expanded) monograph in 1975.
Aboudi (1991) presented micromechanical analysis methods
for composite materials and provided an in-depth analysis of the
Method of Cells for thermo-elastic, viscoelastic, nonlinear behavior of resin matrix composites, initial yield surfaces and inelastic
behavior of metal matrix composites, and composites with imperfect bonding. The method of cells consists of a periodic square
array of rectangular subcells, one representing the ber and three
similar subcells representing the matrix. This model provides a
computationally efcient method for predicting inelastic response
of composites.
The effects of different types of ber orthotropy on the effective
properties of composites were considered by Knott and Herakovich
(1991a). Nemat-Nasser and Hori (1993) presented a treatise on the
mechanics of solids with microdefects such as cavities, cracks, and
inclusions, including elastic composites.
Discrete element methods such as the nite element method
have been used to predict effective properties of unidirectional
composites. The earliest work using nite elements appears to
be that of Foye who studied effective elastic properties, inelastic
response, and stress distributions in unidirectional boron/epoxy.
Finite element studies can be valuable when the ber distribution
is very regular as shown for the ceramic ber in a titanium matrix
of Fig. 5b, but less so for random ber distributions such as the
carbon/epoxy of Fig. 5a.
Poisson ratio:
xy =
N
M
A
B
B
D
(8)
(9)
x
1
=
x
a11
(10)
y
x
a12
a11
(11)
Shear modulus:
Gxy =
xy
1
= a
xy
66
(12)
xy,x =
xy
a16
a11
(13)
Ef f Vf + Em m Vm
Ef Vf + Em Vm
(E)1
E1
(14)
2 = 2f Vf
1 + 12f
1f
2f
(12f Vf + 12m Vm )
+ 2m Vm
(E)1
E1
1m
1 + 12m
2m
(15)
{}
= [A]1
N
[Q ] {}k tk
(16)
k=1
Ashton et al., 1969 presented results for the variation of thermal strains as a function of ber orientation
for unidirectional and angle play laminates. Fig. 15
shows that rather large, negative coefcients of thermal expansion are possible for a typical carbon/epoxy
material (T300/5208 in Fig. 15) over a range of ber orientations
for angel-ply laminates.
10
8. Unsymmetric laminates3
As noted previously in the section on lamination theory,
unsymmetric laminates exhibit coupling between inplane and
out-of-plane responses. Hyer (1988) reviewed many features of
3
This section was written by Mike Hyer, with a very few modications provided
by the author.
11
and Hyer (1987) employed the geometrically nonlinear von Krmn strain-displacement relations, an energy approach, and the
RayleighRitz technique wherein approximate displacement functions were used to develop a semi-closed form solution to the
problem that explained how the existence of two cylindrical shapes
or a single saddle shape depended on the laminate geometry and
the temperature change relative to the cure temperature. Obviously, the thermo-elastic properties of the laminate material were
important too.
Interestingly, the developed theory predicted a saddle shape
for all laminate geometries, but for laminates with large sidelengths, the saddle shape was predicted to be statically unstable,
and therefore never to be observed, while the two cylindrical shapes predicted were predicted to be stable. For laminates
with small side-lengths, the saddle shape was predicted to be
stable and the only shape predicted to exist, i.e., the same as
the prediction of classical lamination theory based on the linear strain-displacement relations. Data from a limited number of
laminates correlated reasonably well with the predictions of the
theory.
In later work Jun and Hong (1990) questioned the assumption
made by Hyer (1981a) of ignoring any in-plane residual shear strain
caused by cooling the laminate. As was shown in their extension
of the semi-closed solution form developed by Hyer, the shape
predictions and the dependence on laminate geometry are inuenced by the assumption and the inuence was quantied. Jun and
Hong (1992) were also the rst to consider laminates with ber
angles other than 0 or 90 . A further extension of their semi-closed
form earlier work (1990) was developed to include the possibility
of twist curvature, while taking into consideration the need to have
a tractable set of equations.
Using the RayleighRitz approach, Peeters et al. (1996) also
investigated laminates with ber orientations other than 0 and
90 . They erroneously assumed that for all unsymmetric laminates the principal curvature direction was oriented at 45 relative
to the laminate edge and they treated the laminate as if it was
square in the principal curvature coordinate system. Experimental
results from only a single + 30 angle-ply laminate were presented
to compare with the theoretical model. The comparison between
experiment and predictions was reasonable, but the authors went
on to explain how manufacturing problems, material property
uncertainties, and material inhomogeneity could have inuenced
their experimental results.
To explore the predictive capabilities of the RayleighRitz
approach beyond shape predictions, Dano and Hyer (1996) investigated the snap-through event of a cross-ply laminate. Using a
force-control set-up, based on dead weights, the magnitude of
a concentrated force necessary to cause the laminate to snap
from one cylindrical conguration to the other was measured.
The motivation for this experiment was as follows: With unsymmetric laminates having multiple shapes, there was the potential
for developing morphing structures, in this case, structures that
changed shape on command. This required knowledge of the level
of actuation necessary to achieve the snap through. So, the originally developed energy-based RayleighRitz analysis was modied
to include an applied concentrated force, the simplest form of an
actuation force. The deformations of the laminate as the force was
applied resulted in complex expressions for the work done by the
force, but the snapping force magnitude measured in the experiments correlated well with the predicted level. Later, as will be
discussed, considerable work was done by a number of investigators in the area of morphing.
While the initial work based on developing semi-closed
form solutions was very helpful in explaining the fundamental
mechanics of the multiple-shape phenomenon, the application of
nite-element approaches opened new opportunities to study the
12
at the center of the plate and normal to the surface of the curved
laminate. The laminate exhibited complex local snap-through
behavior that was not predicted.
Tawk et al. (2007) used nite element analysis to study square
cross-ply laminates. The shape predictions were compared with
results using the original theory of Hyer (1981a) and the nite element analysis was extended to compute the force, applied at the
center of the laminate and normal to the curved surface, to produce
snap through. Also, calculations were made to determine the critical laminate aspect ratio and it was concluded that snap through
will not occur if the laminate is too narrow. Pirrera et al. (2010)
used more sophisticated approximate displacement functions and
the RayleighRitz approach, considered cross-ply laminates, and
provided detailed predictions of shapes and the forces to cause
snap through, where again, the force was applied in the center
of the laminate and normal to the curved surface. Mattioni et al.
(2008) considered unsymmetric laminates with piecewise variations of the ber angle within a layer and concluded that multiple
shapes were still possible. Betts et al. (2010) used the approach
developed by Dano and Hyer (1998), relabeling the nomenclature,
and a three-camera system with markers on the laminate to measure laminate shape. This measurement arrangement was unique
and provided high-resolution data. The comparison between the
predicted and measured shapes was good.
A potential advantage of using the multiple shapes of unsymmetric laminates for morphing structures was that actuators would
only have to provide the forces to snap the laminate from one shape
to the other. Actuator energy would not be required to hold the laminate in a particular shape. Actuator energy would only be required
for transforming the shape. This could be a signicant advantage,
assuming the shapes developed by the unsymmetric laminate were
desirable shapes, and environmental or other inuences did not
impact the shape, or the transforming of the shape. Dano and Hyer
(2003) investigated use of shape memory alloy wires, stretched
between short struts, or posts, that were mounted normal to the
surface of an unsymmetric laminate. When electric current was
passed through the shape memory alloy wires, their temperature
would increase and through the martensitic-austenitic transformation, the wires would contract and produce a tensile force between
the struts. The tensile force acting through the length of the strut
produced a moment on the laminate that, if sufcient, would cause
the laminate to snap through. A similar shape memory alloy wire
and strut arrangement on the opposite side of the laminate would
reverse snap the laminate. The laminate, strut, and shape memory alloy wire arrangement was modeled using the RayleighRitz
approach, and the wire temperature to produced snapping was
predicted. Of course, strut length and the number and diameter
of shape memory alloy wires were design variables. Experiments
were developed, with care taken to electrically insulate all components, and snap through measurements made. The correlation
between the predicted and measured snap-though temperature
was good.
Using an alternative concept, Schultz and Hyer (2003) used
piezoelectric actuators, bonded to the surface of an unsymmetric
laminate, to produce snap through. The design variables were the
area of the actuator, the strain-voltage capabilities of the actuator,
the maximum voltage that could be applied to the actuator, and the
method of bonding the actuator to the laminate. Interestingly, for
thin laminates the stiffness of the actuator could alter the cooled
shape of the unsymmetric laminate, if not globally, then certainly
in the neighborhood of the actuator. A model was developed to
consider all these issues, the model being based on a multi-step
RayleighRitz approach, where the steps were (1) laminate curing, (2) bonding the actuator to the laminate, and (3) application of
voltage to the actuator. Reasonably good correlation between the
predicted and measured voltage to produce snapping was achieved.
13
(17)
(k)
v (x, r) = xr
w(k) (r) =
(k)
A1 r
(18)
(k)
+ A2 r
(19)
In the above, x and are the axial strain and angle of twist per
unit length,
(k) , (k) and (k) are known functions of the layer
(k)
and A2 are unknown layer constants to be determined from interfacial displacement and stress continuity equations and external
boundary conditions.
There are two interesting facets for the response of laminated,
composites tubes. Axisymmetric tubes of a [ ] conguration
14
one of the unknowns in the solution. Hashin and Rosen used the
solid cylinder approach in their (1964) paper on the concentric
cylinder assemblage model for micromechanics of composites with
isotropic ber and matrix. Avery and Herakovich (1986) used the
solid cylinder approach to study the effect of ber anisotropy on
thermal stresses, and Knott and Herakovich (1991b) used it to study
the effects of various ber morphologies on effective composite
properties.
10. Plates
The rst publication concerned with anisotropic plates appears
to be that of Huber (in Polish) in (1921). The English translation of
the title to his work is The theory of anisotropic rectangular plates,
with special consideration of reinforced concrete slabs, iron, etc.
Another early publication on anisotropic plates is that by Hayashi
(1941). See the Anniversary Volume of collected Papers of Tsuyoshi
Hayashi (1973) for this publication and other related works by
Hayashi, including his 1947 doctoral thesis that contains his work
dating from pre-World War II. Lekhnitskiis Anisotropic Plates rst
appeared in 1944 with a second edition in (1957). Ambartsumyans
Theory of Anisotropic Plates appeared in (1967) and the translation from Russian in 1970. Whitneys book on Structural Analysis
of Laminated Anisotropic Plates was published in (1987). Reddys
book entitled Mechanics of laminated composite plates: theory and
analysis was published in (1997) with a second edition in (2004).
Most solutions for laminated plate problems involve some level
of approximation. Finite element and other approximate solutions
are common. However, there is one problem for which an analytic,
elasticity solution is available. It is the cylindrical bending problem
(Fig. 22) presented in a series of papers by Pagano (1969), Pagano
(1970), and Pagano and Wang (1971). The plate is composed of N
orthotropic or angle-ply layers, simply supported along its edges
x = 0 and x = L, and subjected to transverse loading q(x) over the
entire the top surface, z = H. For cylindrical bending, all displacements, stresses and strains are independent of axial coordinate y.
Thus the solution to the problem corresponds to the solution for
a generic x-z plane; it shows that, in contrast to classical plate
theory, the results are a function of the plate length to thickness
aspect ratio. The classical plate theory predictions converge to the
elasticity solution for large aspect ratios.
11. Failure
11.1. Unidirectional lamina
The axial tensile strength of a unidirectional lamina is typically
controlled by the ber ultimate strain (or stress). Kelly and Davies
(1965) provided a method for predicting axial tensile strength as a
function of ber and matrix strengths, and the constituent volume
fractions. For a composite that fails when the bers attains the ber
ultimate stress fult , the composite failure stress cult can be written
and the
in terms of the stress in the matrix at this strain level m
ber and matrix volume fractions as:
cult = fult Vf + m
(1 Vf )
(20)
(21)
Failure is often an ill-dened term when referring to composite materials and composite structures. These heterogeneous,
laminated materials typically exhibit many local failures prior to
rupture into two or more distinct pieces. Local damage in the form
of matrix cracks, ber breakage or ber buckling, and ber/matrix
debonding may initiate and grow (accumulate) throughout the
structure prior to rupture. The local failures are referred to as
damage and the development of additional local failures with
increasing load or time is called damage evolution or damage
accumulation. The term damage mechanics has been coined to
describe the study of the initiation and evolution of damage up to
and including rupture.
The earliest published works on damage mechanics appear
to be those by Kachanov (1958) and Robotnov (1968) on the
application of a continuous damage variable for creep failure of
metals. The concept was generalized, within the framework of
irreversible thermodynamics, for isotropic materials under multiaxial loads by Lemaitre and Chaboche (1974), Hult (1974), Leckie
(1978) and Murakami (1983). Books on damage mechanics include
those by Lemaitre and Chaboche (1985), Bazant and Cedolin (1991),
Krajcinovic (1996) and Voyiadjis and Kattan (1999).
1
2
11 2
+
E (1d1 )
1
11 2
2
12
2
12
11 22
E
(1 d )
G12
6
22 2
+
E (1d2 )
2
22 2
E
2
(22)
The di in (22) are damage variables and the notation indicates a non-zero contribution depending upon the sign of the stress.
The associated thermodynamic forces are then:
Y1 =
Y2 =
Y6 =
15
2
11
+
2E1 (1 d1 )
2
22
+
2E2 1 d2
2
12
(1 d )
2G12
6
(23)
16
tension, compression and shear testing of unidirectional and laminated boron/epoxy. Three tensile specimens were considered:
dogbone, straight sided coupon and sandwich beam. Two compression specimens were considered: short column coupon and
sandwich beam. For shear tests, a sandwich cross beam conguration was used. Linear and nonlinear response, failure, and cyclic
loading and unloading were considered.
The American Society for Testing and Materials played a key role
in the development and acceptance of suitable test methods. ASTM
Subcommittee on Composites, D-30, formed in 1964, led this work.
Between 1966 and 2005 ASTM published sixty-six Special technical Publications (STPs) related to testing and design of composite
materials. More recently, e.g., Adams (2011) has reviewed tests
methods for composites in a series of articles in high Performance
Composites.
13.1. Tension
As a result of the above noted work and many later investigations, the standard specimen for tensile testing of unidirectional
and laminated brous composites is the IITRI tensile coupon. An
example is shown in Fig. 25.
The specimen is a straight-side coupon with ber-glass tabs
bonded at the ends for load introduction.
13.2. Compression
Compression testing proved to be more difcult than tensile
testing because of issues associated with specimen alignment, ber
kinking, and local splitting and crushing of the specimen at the
ends where load is introduced. The standard compression specimen is a short coupon under combined axial and shear loading.
While a short gage length is required in order to negate the possibility of ber kinking, the specimen must be sufciently long to
eliminate load introduction end effects. The IITRI Compression Fixture was introduced in 1977. A sketch from Adams (2011) is shown
in Fig. 26. Numerous versions of this xture have been introduced
over the years. In (1988), Lin and Pindera presented an IITRI-like
xture that can be used for cyclic, tension-compression loading of
at specimens.
stress x , and the axial and transverse strains, x and y , respectively, as:
G12 =
x
2(x y )
13.3. Shear
A wide variety of specimens have been employed to obtain
the shear stress-strain response of brous composites. Early work
included sandwich cross beam, picture frame and rail shear. Three
specimens that are now accepted as providing good results for
shear properties are: the [ 45]S tensile coupon, the Iosipescu Vnotched specimen and the off-axis tensile specimen.
The [ 45]S tensile coupon was proposed by Rosen (1972) as a
simple test for determining the in-plane shear modulus G12 of unidirectional lamina. He showed that for linear elastic response, the
shear modulus can be expresses simply in terms of the average axial
(24)
17
18
Acknowledgments
Fig. 2 is a picture of artwork on papyrus given to the author by
Eman Siragy, a graduate student at the University of Virginia. The
artwork was purchased in Egypt in 1996.
Fig. 3 is a picture given to the author by Zvi Hashin. The picture
was taken by a friend of Hashin.
The photomicrographs in Fig. 5 are courtesy of Joseph M. Kunze,
University of Virginia.
Special thanks to Mike Hyer for writing the section on unsymmetric laminates.
Thanks are due to Tsu-Wei Chou who provided copies of review
papers on nanocomposites and background on the Center for Composites at the University of Delaware.
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