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List of major Equipments Mineral Water Plant.

Nos. Offered.

Sl. No.

Equipment

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16)

Raw Water Feed Pump


Multi Grade Sand Filter
Activated Carbon Filter
Dosing pump
Micron Cartridge Filter
High Pressure Pump
Reverse Osmosis Unit
Treated water Tank
Treated Water Pump.
Fine Micron Cartridge Filter
U.V. Sterilizer
Ozone Circulating Pump
Ozone Tank
Ozonator
Mineral Water Feed Pump
Over head Storage Tank for Packing

One
One
One
One
One
One
One
One
One
One Set
One
One
One
One
One
One

PLANT FEATURES OF SAURASHTRA ION


We have made a hard and sincere effort to incorporate our past experience in our
offer which has made it elaborate and comprehensive. We have incorporated several
world class renowned equipment / instruments that are time tested. Almost care is taken
for selection of proper material of construction for each component in Saurashtra Ion.
This is so because we believe that appropriate selection of material is vital in such a
sophisticated system.
Saurashtra ion enjoys full technical back up from the world leader in global water
treatment field, some of which are listed below: Filmtec Dow USA, Desal Osmonics, M/s Hydranutics USA for their thin film
composite, polyamide, spiral wound Reverse Osmosis Membranes in India.
GRUNDFOS DENMARK, PROCON USA, D.P.U.S.A. are for their high capacity
multi stage, vertical, centrifugal, pumps, which are dedicated to handle one fluid i.e.,
water.
AQUA Italy is for their accurate Dosing pumps.
Osmosis Filtra, Hytrex USA, Harmsco USA NSF certified Filter Cartridge.
Aqurio JAPAN SS vessels, Structural FRP vessels are for sand filter, Carbon filter
and softener.
M./s Ion Exchange India Ltd for their Ion Exchange Resin.
M/s Filtra is for their wide range of Multi Port Valve.
Features of Reverse Osmosis Membrane :
1. Desal of M/S Osmonics, USA; Filmtec of M/s DOW, USA and M/s
Hydranautics, USA, All these membranes are made up of world class state of Art
Technologies. We preferred it for its reliability and consistent performance.
2. Excellent silica rejection.
3. Low operating pressure reduces power cost.
4. Low operation and maintenance cost compared to other conventional systems
supplied by others.
5. Resistant to Bacteria / Biological attack.
6. Excellent product water quality having TDS less than 100.
7. Low membrane replacement cost due to longer life span.
8. Consistent & reliable performance avoids any accidental shut down of the system
hence eliminates probable production loses.

Features of Grundfos Pump (Grundfos, Denmark ) :


The high pressure pump offered by us will be of Grundfos, Denmark make, an
ISO 9001, company. Grundfos, Denmark make vertical multi stage, stainless steel pumps
having various advantages over he conventional horizontal cast iorn pump supplied by
others, advantages are as the below,
Lower power bills and lower operating cost due to higher electrical efficiency.
They are manufactures specially for the water application.
Vertical configuration leads space saving.
Grundfos made up of specially polished SS-316/SS-316 L plates. Polished inner
surface prevents the microbiological growth to occur.
These are self lubricating pumps and require vertically no attendance and dont
require oil chamber and replacement of the oil/oil seal on regular intervals.
Less stress on the moving parts of the pump compared to others. Grundfos pump are
equipped with special high grade mechanical seal material notusing the glands as
using by other.
Very less noise levels.
Smooth and trouble free operation.
The pumps are fitted with a motor with reinforced bearings.
All materials used in pump manufacturing are having WRC approval.
Anti scalant Dosing In RO Pretreatment
We are using special polymer based anti scalantes in the RO pretreatment against
softening or acid dosing to control the scaling on the RO membranes.
This anti scalant dosing system will have lower operation cost. As softening unit for
such a begin flow will be difficult to manage in terms of size of softener, the amount
of salt to be handled, brine saturation tank with mixing facility to be provided etc.
No use of DG system in post treatment as anti scalant is neutral in nature.
The anti scalant is highly effective in controlling scale formation due to carbonates,
sulphates and metallic oxides precipitation within membranes.
Anti scalant provides longer runtimes between systems cleans resulting in extended
membrane life and reduced operating cost.

PLC Controls and Instrumentation:

Start Raw water pump


The PLC will check the level of dosing tank , if level is OK then start special anti
scalant dosing system.
PLC check the low suction pressure (Low pressure switch) at the inlet of high
pressure pump, pump will start if it is ok.
High pressure switch provided after the high pressure pump will make the pump trip
if it is beyond the set point limit.
Flow meters indicate the flow of raw water which is continuously used as a raw
water in the RO system and also shows the flow of the treated water and also the
reject water.
TDS /Conductivity meter show the treated water quality from the system.
Auto flushing switch for the automatic flushing to clean the membrane for its longer
run time.

BASIS OF DESIGN AND TREATMENT SCHEME


1.1 PLANT INTRODUCTION :
The proposed water treatment scheme is designed to produce product water at the
flow rate of 5000 LPH based on Reverse Osmosis Technology.
1.2 RAW WATER ANALYSIS (ASSUMPTED):
We have designed the proposed Water Treatment System based on following Water
analysis,
Sr. No.
1
2
3
4
5
6
7

Parameter
Total Dissolved Solids
Turbidity
SDI
Heavy Metals
Organics And Bacteria
Oil And Grease
Residual Chlorine

Analysis Value.
3000 ppm (Max)
<1 NTU
<4
NIL
NIL
NIL
NIL

Temperature (0C)
Color
Odor
BOD & COD

8
9
10
11

<40
Color Less
Odor Less
NIL

1.3 END WATER QUALITY:


TDS
pH
Turbidity
Color

< 60 ppm.
7.0 + / - 0.2
NIL
NIL

1.4 RO PLANT OPERATING CONDITION


Sr. No.

Parameter

Value.

1
2
3

Feed Flow Rate.


Product Flow Rate
Recovery.

12000 LPH
5000 LPH
50 % about

1.5 TREATMENT SCHEME.


Sr. No.
1
2
3
4
5
6
7
8
9
10

Description
Raw Water Pump (By Client)
Sand Filter
Anti Scaling Dosing System. (for more then 1000 ppm TDS)
Micron Cartridge Filter (20 Micron & 5 Micron)
High Pressure Pump
RO Module
Ultra Violet System
Final Polishing Filter (1 Micron)
Final Polishing Filter (1 Micron)
RO Product Water Storage Tank. (By Client)

The End Water Quality shall be achieved subjected to :

1) Feed quality is same as specified in your enquiry. In case of any change in the
quality of raw water, the same may have an implication on the Operating
parameters and End-Water quality of the system.
2) Feed limiting condition mentioned in our offer is strictly maintained.
3) Operation of Water treatment plant is strictly followed in totality as per our
operating manual & instructions.

TECHNICAL SPECIFICATION 10000 DLX


1

Pressure Sand Filter


Type
Vertical
Dia
30-42 Inch
Height
84-110 Inch
Volume
350-450 Liter
MOC
FRP imported
Back Wash time
10 to 15 Minutes
Type of Operation
Manual Multi Port Valve.
Activated Carbon Filter
Type
Vertical
Dia
30- 42 Inch
Height
84-110 Inch
Volume
350-450 Liter
MOC
FRP imported
Type of Operation
Manual Multi Port Valve.
Anti Scalan5t Dosing System (If raw water TDS is more than 1000 ppm)
Pump
2 Set
Make
AROMA

Quantity
Type
Capacity
Quantity of Tank
Capacity of Tank
MOC of Tank
Cartridge Filter Housing
Flow rate
MOC
Length of Cartridge
Dia of Cartridge
No. of Cartridge Housing
Make
Micron Cartridge Filter
Flow rate
MOC
No. of Cartridge
Rating
Make
Pump
Type
No.
Make
Capacity
Pressure And Power
MOC
Pressure Tube
Item

MOC
Dia
Length
Membrane
Type
Size
Qty.
Make
Ultra Violet System (if required)

1
Electronic Diaphragm type
0 to 50
1 Nos.
100 Ltrs.
HDPE.
5 M3 / hr.
FRP
20
4
4 Nos.
Ametek, USA
5 M3 / hr.
PP.
4 + 4 Nos.
20 Micron [1 No.], 5 Micron [1 No.]
purtrex Osmonics, USA
Vertical centrifugal multi stage
1
Grundfos USA, Procon & DP Holland
10-12 M3/hr or as required
10-16 kg/CM2, 8-12 HP.
SS
RO module consisting of membrane
housing with RO membrane mounted
on skid
SS 316
8
82-164
TFC POLYAMIDE
8 dia x 80
5 Nos.
Desal / Filmtec USA, G.E.

10

Nos.
Capacity
Make
Final polishing Cartridge
Flow rate
MOC
Length of Cartridge
Dia of Cartridge
No. of Cartridge
Rating
Make

:
:
:

1 Nos.
5000 LPH
Light Source USA
5 M3 / hr
PP.
20
2
1 Nos.
1 Micron
Purtrex Osmonics, USA

INSTRUMENTATION:
A

Digital Conductivity OR TDS Meter


Quantity
:
Indication
:
Conductivity
:
Maximum Temperature
:
Location
:
Flow Indication
Quantity
:
Type
:
Maximum Op. Temp.
:
Measuring Points
:
Pressure Gauges
Quantity
Range
Location

:
:
:

One Nos.
4 Digit 1 Line LED
0-200 S/Cm
40 Degree Centigrade
RO Permeate.
2 Nos.
Float Type Panel Mounted.
40 Degree Centigrade.
1) RO Module Product Flow
2) RO Module Reject Flow
4 Nos.
0-30 kg / Cm2.
1) Sand Filter Inlet.
2) Carbon filter Outlet.
3) RO Module Inlet

4) RO module Reject Flow


High Pressure Switch And Low Pressure Switch
Quantity
:
1+1 Nos.
Location
:
Before & after High Pressure
Pump
Pressure Control Valve
Location
Reject Water Line
Nos.
1 Nos.
Make
Spring System USA.
Electronic Control Panel with A meter, Voltmeter m indicators, on off
Switch

SCOPE OF SUPPLY FOR RO SYSTEM


Sr. No.
1
2

Components
Raw Water Pump (By client)
Pressure Sand Filter
# SS 316 Pressure Vessel
# Multi Port Valve.
# Initial Charge of Media.
# Frontal SS 316 pipe work with necessary
fittings
Activated Carbon Filter
# SS 316 Pressure Vessel
# Multi Port Valve
# Initial Charge of Media
# Frontal SS 316 pipe work with necessary
fittings
Anti Scalant Dosing System
# Dosing Pump
# Dosing Tank (PVC)
Micron Cartridge Filter (20 Micron)

Quantity
1 Nos.
1 Set

1 Set

2 Set

4 Set

6
7

9
10
11
12

# Cartridge Filter Housing


Micron Cartridge Filter (5 Micron)
# Cartridge Filter Housing
High Pressure Pump
# Electric Motor,
# Pump MOC : SS
Reverse Osmosis Module
# RO Membrane (Desal / Filmtec USA)
# RO Pressure Tube (SS 316)
Product Water Storage Tank (By Client)
Ultra Violet System
Final Polishing Cartridge Filter (1 Micron)
# Cartridge Filter Housing
PLC based Control Pane with Instruments

4 Set
1 Set

1 Set

1 Nos.
1 Nos.
1 Set
2 Set

SCHEDULE OF EXCLUSION AND TERMINATION


SCHEDULE OF EXCLUSION
:
1. All Civil Works such as plant foundation of the equipments, mass concreting etc.
2. Supply of power to motors, regeneration chemicals for trial run and
commissioning.
3. Laboratory testing facility, Instruments and reagents.
4. Lubricants, Oil and Greece as and when required.
5. Raw water storage tank and Raw Water Tank.
6. All equipments, works and services not specifically mentioned in our proposal.
7. Storage and site security.
TERMINATION POINT
:
1. Suction of Raw Water Pump.
2. Permeate / Reject Out let of Reverse Osmosis System.
3. Outlet of Final polishing Cartridge Filter.
4. Overflow or drain pipe work of all vessels.
5. Power control termination at High pressure pump. RO product / Raw water
transfer pump.
CLIENT TO PROVIDE
:
1. Suction of Raw Water Pump.

2.
3.
4.
5.

Permeate / Reject Out Let of Reverse Osmosis System.


Outlet of Final Polishing Cartridge Filter.
Overflow or drain pipe work of all vessels.
Power control termination at High pressure pump, RO product / Raw water
transfer pump.

CLIENT TO PROVIDE
1. Control & Power supply
2. Service Water
3. Lab. Testing Facility:
4. Labor

:
:

Three phase for High pressure pump


and all Instruments.
:
Flow Rate 22000-25000 LPH at inlet of RWP.
For Analysis of Water.
:
As and when required.

TERMS & CONDITIONS :


1. VAT 12.5% for Gujarat. Out of State Sale Tax is 10%. Against C Form 4%.
2. Octroi and freight extra as applicable.
3. Payment : 50% as advance, 40% at the time of inspection by the client at our
factory before delivery of plant and the balance amount will be paid at the time of
installation. All the payment should be in favor of Saurashtra Ion Exchange by DD
or cheque payable at Surat. or Jamnagar branch.
4. Warranty : One year on site. Consumable items like all pre filters not covered in
warranty. Membrane cost will be worked our on 1 year pro-rata basis. All other
parts replacement against manufacturing defect.
5. Delivery : 2 weeks after confirmation of purchase order along with advance.
6. Validity : This quotation valid for 45 days.
7. Service : Above mentioned price is inclusive of installation and commissioning
and one year fee service but lodging, Boarding and Traveling charge will be paid
extra by the client.

Saurashtra Ion Exchange

Authorized Signatory