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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

4170

Security device (WatchDogController / redundant cut-offpath) malfunction

WatchDogController ist not able to make a reset.


WDC cannot disconnect valvesupply (iSignal VxV1 > applicable threshold or
iSignal VxV2 > applicable threshold)
PPC recognizes communication error

Transmission functions doesnt start, no actuator activation

4121

Check sum error EEPROM

check sum

Backup values from data field

4180

Error being recognized through process monitoring.

Function calls are not executed in the specified order.

Reset of ECU

4181

SafetyLayer has been acitvated

Activation of SafetyLayer detected:


Unintended take up
take up against requested driving direction
unintended increase of engine torque

Reset of ECU

4137

This error appears if the diagnostic service for exhausting


the clutchactuator doesnt work successful

Diagnostic service for exhausting the clutchactuator detect a problem

none

4122

voltage supply of shift- and select- sensor is invalid

Exceeding the permitted range of value.

Signal of shift- and select- sensor hold last valid value.

3101

Outputshaft speed is invalid

All redundant sources of the outputshaft speed deliver invalid signals

static backup value

10

904

Front axle speed is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup value

11

1623

Outputshaft speed from TCO is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup value

13

161

Inputshaft speed is invalid

Exceeding the permitted range of value.


The gradient of the raw signal exceeds the permitted value
The plausibility check between inputshaft speed and engine speed detect an
error

Modelbased backup value (Outputshaft speed)

16

3127

Signal temperature beside the processor is invalid

Exceeding the permitted range of value

backup value (signal temperature beside pump)

17

4171

Signal temperature beside the pump is invalid

Exceeding the permitted range of value

backup value ( signal temperature beside processor)

18

4162

The current time information on CAN is not completely


available.

At least one time signal consisting of seconds, minutes, hours, day, month,
year is sent as invalid or not available

backup values

19

1675

Signal engine starter mode is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

20

4103

One or more signals of the message Engine Configuration Exceeding the permitted range of value
are invalid
Signal marked as invalid
Signal LowIdleSpeed is valid but below threshold
Signal TrqEngRef is valid but below threshold

static backup value

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

21

91

Signal angle of accelerator pedal is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup values

22

513

Signal engine torque is invalid

Exceeding the permitted range of value


Signal marked as invalid

model based backup value (no intervention active: torque


driver demand, engine intervention active: time delayed
engine requested engine torque)

23

190

Signal engine speed is invalid

Exceeding the permitted range of value


Signal is marked as invalid

model based backup value

24

558

Signal low idle switch is invalid

Exceeding the permitted range of value


Signal marked as invalid

modelbased backup value

25

512

Signal torque driver demand is invalid

Exceeding the permitted range of value


Signal marked as invalid

modelbased backup value

26

92

Signal percent load at current speed is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

27

595

Signal cruise control active is invalid

Exceeding the permitted range of value


Signal marked as invalid

constand backup value

28

86

Cruisecontrol set speed is invalid

Exceeding the permitted range of value


Signal is marked as invalid

constant backup value

29

175

Signal engine coolant temperature is invalid

Exceeding the permitted range of value


Signal marked as invalid

hold the last valid value

30

3124

Signal clutch position is invalid

Undervoltage (range of tolerance 3.5 V till 4.5 V)


internal error
break of supply voltage
GND break of Ua + Uak >= 1.1 Us

holding of the last valid value

31

4123

Clutch touch point couldnt be teached

The teaching routine couldnt teach the touch point of the clutch

32

4002

Clutch overload is active

clutch overload deteremined by model

33

3118

The clutch controller is turned on, but no clutch open valve Check concerning controllability of at least one valve
is available. That means the clutch cannot be opened.

Deactivation of open clutch in the clutch actor conroller

34

3119

The clutch controller is turned on, but no clutch close valve Check concerning controllability of at least one valve
is available. That means clutch cannot be closed

Deactivation of close clutch in the clutch actor conroller

35

4163

switch off the select actuator because of exceeding the


switch on time

none

36

4164

switch off the shift actuator because of exceeding the switch monitoring the switch on time of the shift actuator
on time

monitoring the switch on time of the select actuator

none

none

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

40

597

Signal break switch is invalid

Exceeding the permitted range of value


Signal marked as invalid

Substitute value break is actuated when transmission


inputspeed is greater then the threshold vehicle stop,
otherwise the substitute value is break released

41

563

ABS Signal is invalid

Exceeding the permitted range of value


Signal is marked as invalid

Substitute value ABS is not active.


If the error occures during active signal, the signal is hold
until the break is released.

42

562

Signal ASR Brake Control is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup value

43

561

Signal ASR engine control is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup value

44

520

Signal torque retarder exhaust is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

45

559

Signal kick down is invalid

Exceeding the permitted range of value


Signal marked as invalid

model based backup value

46

3029

Signal coolant load increase is invalid

Message timeout

static backup value

47

3193

temperature of ECU above upper threshold

The temperature sensors on the ECU detect too high temperatures

none

48

4168

temperature of ECU below lower threshold

The temperatures on the ECU fall below the permitted temperatures

none

49

4001

Restriction of transmission functionality because of low


system pressure or too low available switch on time of the
actuators

Available switch on time for clutch-, shift-, select actors are too low, or the
hydraulic pressure is too low

none

51

4119

The clutch position is not plausible to the actuation of the


clutch valves

The changes of the clutch position are not plausible with the actuation of the
clutch valves

none

52

171

Signal ambient temperature is invalid

Exceeding the permitted range of value


Signal marked as invalid

hold last value

53

4161

difference between 'cECU_isig' and 'cHPUDriver_isig' over plausibility with redundant signal
permitted threshold

none

54

4110

Signal PTO2 engaged is invalid

none

static backup value

55

4111

Signal PTO2 engaged is invalid

none

static backup value

56

4106

Signal PTO 1 engage switch is invalid

none

static backup value

57

4107

Signal PTO 2 engage switch is invalid

none

static backup value

58

4108

Signal PTO 1 code is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

60

4104

Signal of the pressure sensor is invalid

Exceeding the permitted range of value and plausibility movement of clutch or If the inputsignal of pressure sensor is invalid: constant
shift actor with pressure of reservoir
backup value for reservoir- and cylinder pressure, the pump
control is switched to substitute function

61

4101

Positionsignal of the shift sensor and temperature of shift


sensor are invalid

Time is not in the valid range of value when determine the inductivity of the
sensor. Evaluated position is not in the valid range of value

hold the last valid value

62

4102

Positionsignal of the select sensor and temperature of


select sensor are invalid

Time is not in the valid range of value when determine the inductivity of the
sensor. Evaluated position is not in the valid range of value

hold the last valid value

63

4124

The gear cantt be disengaged

During a gear shift the gear couldnt be disengaged despite of repeated


attempts

If despite of repeated attempts the gear could not be shifted,


the gearbox will remain in the actual gear. New shift
requests will be possible.

64

4125

During a gear shift the right gate couldnt be reached

The right gate couldnt be reached

If despite of repeated attempts the gear could not be shifted,


the gearbox will remain in the actual gear. New shift
requests will be possible.

65

4126

Error during selecting act

During a gear shift the selecting act couldnt be finished correctly despity of
repeated attempts

If despite of repeated attempts the gear could not be shifted,


the gearbox will remain in the actual gear. New shift
requests will be possible.

66

4127

Synchronisiation error

During a gear shift the gear couldnt be synchronized despite of repeated


attempts

If despite of repeated attempts the gear could not be shifted,


the gearbox will remain in the actual gear. New shift
requests will be possible.

67

4128

Shift in gear is invalid

During a gear shift the gear couldnt be engaged despite of repeated attempts If despite of repeated attempts the gear could not be shifted,
the gearbox will remain in the actual gear. New shift
requests will be possible.

68

4130

Float switch warning

Respond of float switch


Disconnection of the float switch

none

69

4105

Signal of shift lever is invalid

Exceeding the permitted range of value


Signal marked as invalid

Hold the last valid value

70

525

Signal requested gear is invalid

Exceeding the permitted range of value


Signal is marked as invalid

hold last valid value

71

3181

Timeout of the message EEC2

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

72

4112

Timeout of the message EEC3

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

73

3182

Timeout of the message CcVeh_speed

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

74

4113

Timeout of the message Eng_Temp

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

75

4114

Timeout of the message Amb_Cond

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

76

3211

Timeout of the message TC1_FT

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

77

3091

Timeout of the message EBC1

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

78

3199

Timeout of the message EBC2

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

79

3210

Timeout of the message TCO1

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

81

3059

Acknowledge fault of PTO 1

If acknowledge signal PTO 1 is active, but PTO 1 output is not active and PTO model based substitute value
1 request not active, then the acknowledge signal will be considered as not
correct.

82

3060

Acknowledge fault of PTO 2

If acknowledge signal PTO 2 is active, but PTO 2 output is not active and PTO model based substitute value
2 request not active, then the acknowledge signal will be considered as not
correct.

83

3180

Timeout of the message EEC1

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

84

3111

Timeout of the message Time_Date

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

85

3196

Timeout of the message Veh_Dist

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

87

4115

Timeout of the message ETC3

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

88

3026

Timeout of the message Engine_Config

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

89

3177

Busoff drivetrain can

90

4182

Engaged gear cannot be determined

Evaluation of transmission sensors deliver an implausible gear

hold the last valid gear

All Error reactions of the signals on the can

91

1624

Vehicle speed from TCO is invalid

Exceeding the permitted range of value


Signal marked as invalid

Hold last valid value

92

4186

No signal of vehicle speed is available

All redundant sources of the vehicle speed delivers invalid signals

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

93

4129

Timeout of the message ERC1_RX

The message cant be received / cant be properly received for an discrete


period of time

All Reactions of the Signals included in this message

94

4117

Busoff ZF-CAN

Short circuit+ Can_Low


Short circuit+ Can_High and Short circuit + Can_Low
Short circuit - Can_High
Short circuit - Can_High and Short circuit - Can_Low
Short circuit - Can_High and Short circuit + Can_Low
Short circuit - Can_High and disconnection Can_Low
Changed Can_Low and Can_High
disconnection Can_High and Short circuit + Can_Low

95

4116

Not all messages could be sent in one calculation cycle of


the ECU. Transmit Queue Overrrun)

96

4118

Errorwarning drivetrain can

Short circuit+ Can_High


Short circuit+ Can_High and short circuit- Can_Low
Disconnection Can_High
Disconnection Can_High und short circuit- Can_Low
Disconnection Can_Low
Short circuit+ Can_High and disconnection Can_Low
disconnection Can_High and disconnection Can_Low

All error reactions of the signals on CAN

99

70

Signal parking brake is invalid

Exceeding the permitted range of value


Signal marked as invalid

constant substitute value parking brake not active

100

4134

Disconnection or below minimum threshold of VPHS (KL30- ECU internal


1). The pump is not ready for service or limited ready for
service. For further supply of valves it has to be switched
over to KL30-2 (cf. local Errorreaction)

switching ECU-Supply
to VP (KL30-2)

101

4135

Disconnection or below minimum threshold of VP (KL30-2). comparison between voltage and threshold
No impairment of function, because voltage supply is
executed by high current supply (VPHS/Kl30-1). But no
redundant voltage supply is available any more.

none

102

4136

Disconnection or voltage drop above maximum threshold of ECU internal


VMHS (KL31-1). ECU-Supply (including valves) is executed
by VM (KL31-2). The pump is not ready for service or limited
ready for service.

none

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Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

103

3175

If the ignition is switched off while driving, the system shall


not permit any shifting actions.

Ignition off while driving

None

104

158

supply voltage below minimum threshold

comparison between the measured voltage and threshold

none

105

158

supply voltage above minimum threshold

comparison between the measured voltage and threshold

106

4138

Short circuit to high source at main switch-off relay 1. That ECU internal
means the supply of the valves ClutchOpen1, ClutchClose1,
SelectPositive, SelectNegative, ShiftPositive, ShiftNegative
and ShiftForceControl cannot be switched off when ignition
off and in error case short circuit to low source of one of
these valves

none

107

4139

ECU internal
Main switch-off relay 1 has got disconnection or was
switched-off because of a detected short circuit to low
source- Error at at least one of the values ClutchOpen1,
ClutchClose1, SelectPositive, SelectNegative, ShiftPositive,
ShiftNegative or ShiftForceControl.

switching-off controller for selecting and shifting.


No shifting possible any more

108

4140

Short circuit to high source at main switch-off relay 2. That ECU internal
means the supply of the valves ClutchOpen2 and
ClutchClose2 cannot be switched off when ignition off and
in error case short circuit to low source of one of these
valves.

none

109

4141

Main switch-off relay 2 has got disconnection or was


ECU internal
switched off because of a detected short circuit to low
source- Error at at least one of the valves ClutchOpen2 or
ClutchClose2 .

no further use of valve ClutchOpen1 and valve


ClutchClose2, use of redundant valve ClutchOpen1 and
valve ClutchClose1

110

4142

Disconnection of valve ClutchOpen1 or short circuit at the


solenoid of valve ClutchOpen1. That means in both cases
the valve cannot be used any more.

ECU internal

no further use of valve ClutchOpen1


use of valve ClutchOpen2

111

4143

Disconnection of valve ClutchClose1 or short circuit at the


solenoid of valve ClutchClose1. That means in both cases
the valve cannot be used any more.

ECU internal

no further use of valve ClutchOpen1,


use of valve ClutchClose2

none

7 von 9

Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

112

4144

Disconnection of valve SelectPositive or short circuit at the ECU internal


solenoid of valve SelectPositive. That means in both cases
the valve cannot be used any more.

switching-off controller for selecting

113

4145

Disconnection of valve SelectNegative or short circuit at the ECU internal


solenoid of valve SelectNegative. That means in both cases
the valve cannot be used any more.

switching-off controller for selecting

114

4146

Disconnection of valve ShiftForceControl or short circuit at


the solenoid of valve Shift that means in both cases the
valve cannot be closed any more.

ECU internal

switching-off power controller Shift

115

4147

Disconnection of valve ShiftPositive or short circuit at the


solenoid valve ShiftPositive. That means in both cases the
valve cannot be opened any more.

ECU internal

switching-off controller for shifting.


No shifting possible any more

116

4148

Disconnection of valve ShiftNegative or short circuit at the


solenoid of valve ShiftNegative. That means in both cases
the valve cannot be used any more.

ECU internal

switching-off controller for shifting


No shifting possible any more

117

4149

Disconnection of valve ClutchOpen2 or short circuit at the


solenoid of valve ClutchOpen2. That means in both cases
the valve cannot be used any more.

ECU internal

no further use of valve ClutchOpen2,


use of valve ClutchOpen1

118

4150

Disconnection of valve ClutchClose2 or short circuit at the


solenoid of valve ClutchClose2. That means in both cases
the valve cannot be used any more.

ECU internal

no further use of valve ClutchClose2, use of valve


ClutchClose1

119

4151

short circuit to high source at ADMHS, that means short


circuit at pump engine

ECU internal

120

4152

ECU internal
Short circuit to low source at ADHMS. That means pump
engine is switched on permanently and runs until damage.
A switching-off is (normally) not possible by switching-off
ignition. Consequently a breakdown of high current supply
and a damage of ECU must be assumed respectively.

121

4153

Disconnection at ADMHS. That means pump engine cannot ECU internal


be switched on.

8 von 9

Error list ASlite

ZF Error

SPN

Error Description

Error Detection

specific Errorreaction

125

4157

Short circuit to high source at ADM1. That means


ECU internal
permanent supply voltage is available at Pin X1/6. As the
ADM1 shifts against mass in valid service, it means that the
installed device is not supplied.

none (ADM1 is short-circuit-proof)

126

4158

Short circuit to low source at ADM1. That means permanent ECU internal
mass potential voltage is available at Pin X1/6. As the ADVP
shifts the supply voltage in valid service, it means that the
installed device is not supplied.

none

127

4159

Disconnection at ADM1. That means the installed device is ECU internal


not supplied.

none

128

514

Signal torque engine loss is invalid

Exceeding the permitted range of value


Signal marked as invalid
Signal TrqEngLoss is valid but above threshold

static backup value

129

4172

During pump control no pressure built up

Plausibility of valve- and pump status with pressure of reservoir

none

132

4174

There have been oscillations of the shift controller

Monitoring the control signals of the valve(s)

none

133

4175

there have been oscillations of the slect actuator

monitoring the valve control signals

none

134

4176

There have been oscillations of the clutch controller

Monitoring the control signals of the valve(s)

none

138

905

Signal relative speed front axle left wheel is invalid

Exceeding the permitted range of value


Signal marked as invalid

static backup value

139

906

Signal relative speed front axle right wheel is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

140

907

Signal relative speed rear axle left whell is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup values

141

908

Signal relative speed rear axle right wheel is invalid

Exceeding the permitted range of value


Signal is marked as invalid

static backup value

142

84

Actual speed of cruise control is invalid

Exceeding the permitted range of value


Signal marked as invalid

backup value from frontaxle speed

145

3063

Engagement fault of PTO1

No acknowledge signal of PTO 1 after request and valve activated

none

146

3064

Engagement fault of PTO2

No acknowledge signal of PTO 1 after request and valve activated

none

147

3061

Disengagement fault of PTO 1

No switch off of acknowledge PTO 1 after switch off request

none

148

3062

Disengagement fault of PTO 2

No switch off of acknowledge PTO 1 after switch off request

none

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