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0

28/03/08

Rev

Date

Issued for bid

Minniti
Description

Prepared

Pontiggia

Minotti

Checked Approved

ABB SpA – Process Automation Division
CHILE – COYA SUR
POTASSIUM NITRATE CRYSTALLIZATION PLANT KNO3

FOR-22-2

CLIENT DOC. NO.
Scale
/

EQUIPMENT ALLOWABLE NOZZLE LOAD

Size
A4

SPECIFICATION

Project
20019

Unit/Area
0000

Discipline
L41

Doc. Design.
SP

Progressive
00005

Document property of ABB SpA: its reproduction, circulation and use without prior consent are forbidden
Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow).doc

Sheet
1/7

Rev.
0
L41-SP-00502

4 PRESSURE VESSELS.FOR-22-2 ABB SpA PA Division TECHNICAL SPECIFICATION EQUIPMENT ALLOWABLE NOZZLE LOAD N°.8 FIRED HEATERS 6 4.1 CENTRIFUGAL PUMPS 4 4. 0 1 SCOPE 3 2 REFERENCES 3 3 REQUIREMENTS 3 4 NOZZLE LOAD CRITERIA FOR SPECIFIC EQUIPMENT 4 4.6 AIR COOLED HEAT EXCHANGERS 4 4.7 TANKS 5 4.5 PLATE HEAT EXCHANGERS 4 4. : 20019-0000-L41-SP-00005 Client Doc.doc L41-SP-00502 .2 ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS 4 4.3 RECIPROCATING COMPRESSORS AND PUMPS 4 4.9 OTHER EQUIPMENT 6 5 PACKAGED UNITS 6 6 TABLE 1 – ALLOWABLE NOZZLE LOAD 7 Document property of ABB SpA: its reproduction. N°. : DATE: 28/03/08 PAGE: 2/7 REV. COLUMNS AND SHELL TUBE EXCHANGERS 4 4. circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow).

except as noted in (c) above Document property of ABB SpA: its reproduction. nozzle loading shall be in accordance with the requirements specified in the last edition of codes and standards listed below: ASME B73.doc L41-SP-00502 . b) For others materials. 2 REFERENCES Were applicable.ABB SpA PA Division 1 TECHNICAL SPECIFICATION EQUIPMENT ALLOWABLE NOZZLE LOAD N°. a detailed technical explanation shall be provided. Such equipment must therefore be designed to withstand these loads.1M Centrifugal Pumps for Chemical Process 3 API 619 Rotary-Type Positive Displacement Compressors for General Refinery Services API 560 Fired Heaters for General Refinery Service API 661 Air Cooled Heat Exchangers for Refinery Service REQUIREMENTS a) The allowable forces and moments for pressure vessels. N°. : 20019-0000-L41-SP-00005 Client Doc. therefore man-ways and instrument nozzle connections are not to be considered. c) Where the Supplier submits lower allowable loading than those stated in this Specification. : DATE: 28/03/08 PAGE: 3/7 REV. FOR-22-2 d) A statement of compliance with this Specification shall be provided by the Supplier. circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow). the Supplier shall provide an appropriate set of calculations for approval. The Specification shall apply where piping connects to nozzles equipment or to edge skid in Package Unit. Nozzle loads defined in this specification shall apply to all nozzles connected to piping. 0 SCOPE This Specification defines maximum nozzle loads applied by piping to mechanical equipment connections related to onshore. exchangers and tanks stated in this specification apply to carbon steel and stainless steel equipment.

4 PRESSURE VESSELS. imposed by the external piping. 4. Loads given in TABLE 1 are to be applied at nozzle/shell intersection simultaneously.3 RECIPROCATING COMPRESSORS AND PUMPS Nozzles loads on reciprocating compressors and pumps shall be agreed with the Supplier.6 70% of the values given in TABLE 1 100% of the values given in TABLE 1 AIR COOLED HEAT EXCHANGERS FOR-22-2 Maximum allowable loads shall be twice the values given in table 3 of API 661.5 PLATE HEAT EXCHANGERS Maximum allowable loads on plate heat exchanger end plates shall be: Forces Moments 4. : 20019-0000-L41-SP-00005 Client Doc. Document property of ABB SpA: its reproduction. (As per API 617 appendix “G”) 4. : DATE: 28/03/08 REV.doc L41-SP-00502 . shall be in accordance with the values listed in TABLE 1. columns. circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow). Allowable loads for nozzles not addressed in TABLE 1 shall be presented by Manufacturer and shall be agreed with Mechanical Department.4 of API 619. imposed by the external piping. N°. 4.2 ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS The loads on Rotary Type Positive Displacement Compressors shall be in accordance with section 2. COLUMNS AND SHELL TUBE EXCHANGERS The allowable forces and moments on nozzles of pressure vessel. and shell and tube heat exchangers. shall be presented by Manufacturer at the specified operating temperature and at the stand-by condition of the pump. 4. 0 PAGE: 4/7 4 NOZZLE LOAD CRITERIA FOR SPECIFIC EQUIPMENT 4.ABB SpA PA Division TECHNICAL SPECIFICATION EQUIPMENT ALLOWABLE NOZZLE LOAD N°.1 CENTRIFUGAL PUMPS The allowable external forces and moments on pump suction and discharge nozzles.

doc L41-SP-00502 . circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow). N°. The Tank Supplier shall provide sufficient local reinforcement to ensure that stress due to pressure head. : DATE: 28/03/08 REV. : 20019-0000-L41-SP-00005 TECHNICAL SPECIFICATION EQUIPMENT ALLOWABLE NOZZLE LOAD Client Doc.5 times the allowable design stress for the plate. FOR-22-2 For nozzles exceeding 8” nominal diameter.ABB SpA PA Division 4. Document property of ABB SpA: its reproduction. allowable loads shall be agreed with the Mechanical Department. radial load and applied moment does not exceed 1. 0 PAGE: 5/7 TANKS a) Nozzle loads applied to Cylindrical Storage Tanks shall comply with the following maximum allowable nozzle loads: NOZZLE FORCES (N) MOMENTS (Nm) Size Axial Vertical Horizontal Torsion Bending 1 Bending 2 50 500 340 340 70 50 50 80 1050 750 750 250 160 160 100 1500 1000 1000 400 280 280 150 2500 1700 1700 1050 700 700 200 3750 2600 2600 1900 1350 1350 250 5200 3700 3700 3300 2350 2350 300 6900 4900 4900 5250 3850 3850 350 8850 6300 6300 7900 5700 5700 400 11000 7800 7800 11250 8000 8000 450 13390 9400 9400 15100 10750 10750 500 15750 11150 11150 19250 13600 13600 600 21400 15150 15150 28000 19850 19850 b) Nozzle loads applied to Flat Side Tanks shall comply with the following maximum allowable nozzle loads: Nozzle FORCES (N) MOMENTS (Nm) Size Axial Shear Torsion Bending 50 750 750 750 450 80 1500 2000 750 450 100 2000 3000 1400 750 150 3000 5000 3000 2000 200 3500 6000 4500 3000 All loads stated above act at the tank plate / nozzle intersection and are to be assumed to act simultaneously.7 N°.

circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow). If not possible. 5 PACKAGED UNITS FOR-22-2 The following procedures shall be adopted where piping is connected to packaged units a) If connected directly to equipment listed in section 4 the nozzle loads shall be in accordance with Section 4.doc L41-SP-00502 . c) Where physical constraints do not permit anchoring.ABB SpA PA Division 4.9 OTHER EQUIPMENT Allowable loads applied to equipment other than that listed above shall be agreed with the Mechanical Department. Document property of ABB SpA: its reproduction. 0 FIRED HEATERS Allowable loads applied to Fired Heater terminals shall be in accordance with the values given in TABLE1. : DATE: 28/03/08 PAGE: 6/7 REV. b) If the piping is connected to equipment other than that specified in Section 4 or to a nozzle anchored at the edge of the skid. at the skid edge. the interface nozzle. they shall be limited to those given in table 7 of API 560 and agreed with the Mechanical Department. N°. shall be supported and guided as necessary within the package such that the interface nozzle will accept the loads listed in TABLE 1. The Supplier shall provide thermal expansion movements at the interface nozzle.8 TECHNICAL SPECIFICATION EQUIPMENT ALLOWABLE NOZZLE LOAD N°. 4. the loads listed in TABLE 1 shall be used. : 20019-0000-L41-SP-00005 Client Doc.

circulation and use without prior consent are forbidden Q:\pss\00-COE-EN\EPI\Piping Class\20019-KNO3\DS-LB-RE-SP-SW\20019-0000-L41-SP-00005-0 (Nozzle Allow).800 0.ABB SpA PA Division 6 N°. A corrective factor has to be considered for different values of t and R. 0 PAGE: 7/7 TABLE 1 – ALLOWABLE NOZZLE LOAD SIZE P TL TC MT ML MC 50 80 100 150 200 250 300 350 400 450 500 550 600 1000 1500 2100 4600 6000 7600 9200 10800 14600 18500 22300 26200 30000 1000 1500 2100 4600 6000 7600 9200 10800 14600 18500 22300 26200 30000 1000 1500 2100 4600 6000 7600 9200 10800 14600 18500 22300 26200 30000 500 600 1100 3400 5700 6900 8000 9200 11300 13500 15600 17800 20000 500 600 1100 3400 5700 6900 8000 9200 11300 13500 15600 17800 20000 500 600 1100 3400 5700 6900 8000 9200 11300 13500 15600 17800 20000 Nomenclature P is the axial force on nozzle line centre TL and TC are the shear forces (Longitudinal and Circumferential on the shell of the vessel) MT is the Torsion moment on nozzle line centre ML and MC are the bending moments (Longitudinal and Circumferential on the shell of the vessel) Values are to be considered as simultaneously acting.933 0.00 Carbon steel Factor KM = 0.75 Stainless steel TP 316L Allowable loads as given are valid for materials up to 200°C.5 0. A corrective factor has to be considered for different materials: Factor KM = 1. N°.733 0. 1.600 Interpolation between given values is permitted.666 0. : 20019-0000-L41-SP-00005 TECHNICAL SPECIFICATION Client Doc.000 0.doc L41-SP-00502 . Values of TABLE 1 then will be considered as FOR-22-2 ACTUAL VALUE = DATA VALUE x KtR x KM x KT Document property of ABB SpA: its reproduction. over 200°C a de-rating factor must be applied as follows: Temperature °C Factor KT = 200 250 300 350 400 450 500 1.866 0. : DATE: 28/03/08 EQUIPMENT ALLOWABLE NOZZLE LOAD REV. CORRECTIVE FACTORS Allowable loads as given are valid for a vessel having 10 mm shell thickness “t” and 1000 mm shell radius “R”.95 Stainless steel TP 304 & TP 316 Factor KM = 0.5 Factor KtR = t / R Allowable loads as given are valid for a carbon steel vessel.