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Activity No. Activity Description Controlling Document Acceptance Criteria Frequency Verifying Document Inspection Point QC QA SE DMIA DMIA A 1 TRACK BALLAST Material / Testing Igneous Rock All ballast to be supplied shall be from approved quarry(s) and in accordance to the samples submitted. Any change in quarry and / every (sound crushed Granite) only change of stratum of rock in the quarry shall be approved again with complete testing as per technical specification. Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only. Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory. 1.1 Aggregate Source Properties 1.2 Ballast Visual Inspection Clean, angular in shape and 100% compliance on Visual inspection W H H free from weathered surface every delivery to site 100% rejection and deleterious material (no loam or earth content) 1.3 Petrographic examination BS EN 932 3 Granite Rock Every Source approval Laboratory test result W H H Malaysian Standard 30 1.4 ACV – Aggregate Crushing Equal or less than 30% Every Source approval Laboratory test result W H H Part 8:1995 (page 8 / Table Value 3) 1.5 L.A Abrasion Test ASTM C 535 2 2.1 Manufacturing Properties Particle Size Distribution BS EN 933 1 2.2 Flakiness Index BS 812105:1 : 1989 2.3 Elongation Index Activity No. Activity Description Equal or less than 25% Every Source approval Laboratory test result W H H Every Source approval Laboratory test result H W/R W/R Equal or less than 40% Every Source approval Laboratory test result H W/R W/R BS 812105:2 : 1990 Equal or less than 35% Every Source approval Laboratory test result H W/R W/R Controlling Document Acceptance Criteria Frequency Verifying Document Sieve Size 63mm 50mm 28mm 14mm % Passing 100 80 – 100 0 – 20 <1 3 Material / Routine Testing Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only. Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory. Inspection Point QC QA SE DMIA DMIA 3.1 Ballast 3.2 ACV – Aggregate Crushing Value 3.3 L.A Abrasion Test Activity No. Activity Description Visual Inspection Malaysian Standard 30 Part 8:1995 (page 8 / Table 3) Clean, angular in shape and free from weathered surface and deleterious material (no loam or earth content) Equal or less than 30% 100% compliance on every delivery to site Visual inspection 100% rejection H W/R W/R Every 25000 / tons of production Laboratory test result H W/R W/R H W/R W/R ASTM C 535 Equal or less than 25% Every 25000 / tons of production Laboratory test result Controlling Document Acceptance Criteria Frequency Verifying Document Inspection Point QC QA SE DMIA DMIA B 1 TRACK SUBBALLAST Material / Testing Igneous Rock All ballast to be supplied shall be from approved quarry(s) and in accordance to the samples submitted. Any change in quarry and / every (sound crushed Granite) only change of stratum of rock in the quarry shall be approved again with complete testing as per technical specification. Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only. Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory. 1.2 Subballast Visual Inspection Clean, angular in shape and 100% compliance on Visual inspection W H H free from weathered surface every delivery to site 100% rejection and deleterious material (no loam or earth content) 1.3 Liquid Limits BS 1377 Part 2 : 1990 Equal or less than 25% Every Source approval Laboratory test result W H H 1.4 Plasticity Index BS 1377 Part 2 : 1990 Equal or less than 6% Every Source approval Laboratory test result W H H Malaysian Standard 30 1.5 ACV – Aggregate Crushing Equal or less than 35% Every Source approval Laboratory test result W H H Part 8:1995 (page 8 / Table Value 3) 2 2.1 Manufacturing Properties Particle Size Distribution BS EN 933 1 Sieve Size 50mm 25mm 9.5mm 4.75mm 2.00mm % Passing 100 70 – 100 40 – 80 23 – 68 14 – 50 Every Source approval Laboratory test result W H H 0.425mm 0.075mm Activity No. 2.2 8 – 30 2 10 Inspection Point QC QA SE DMIA DMIA W H H Activity Description Controlling Document Acceptance Criteria Frequency Verifying Document CBR – 4 days soaking under surcharge of 4kg when compacted to 98% of lab mas dry density BS 1377 Part 4 : 1990 Equal or more than 30% Every Source approval Laboratory test result 100% compliance on every delivery to site Visual inspection 100% rejection W H H Every 5000 / tons Every 5000 / tons Every 2500 / tons Laboratory test result Laboratory test result Laboratory test result W W W H H H H H H Frequency Verifying Document Every source approval Laboratory test result 3 Material / Routine Testing Note 1: For type testing, sample should be collected from conveyor belt or quarry stock pile only. Note 2: All source approval for Ballast samples to be tested at SAMM accredited laboratory. 3.1 Subballast Visual Inspection Clean, angular in shape and free from weathered surface and deleterious material (no loam or earth content) 1.3 Liquid Limit BS 1377 Part 2 : 1990 Equal or less than 25% 1.4 Plasticity Index BS 1377 Part 2 : 1990 Equal or less than 6% Malaysian Standard 30 1.5 ACV – Aggregate Crushing Equal or less than 35% Part 8:1995 (page 8 / Table Value 3) Activity No. C 1 1.1 Activity Description Controlling Document SAND LAYER BELOW SUBBALLAST Material / Testing Particle Size Distribution BS EN 9331 Acceptance Criteria Sieve Size 14mm 6.3mm 2mm 600m 300m 150m 75m % Passing 100 80 – 100 50 – 100 10 – 70 3 – 40 0 – 20 0 10 Inspection Point QC QA SE DMIA DMIA W H H