Professional Documents
Culture Documents
Introduction:
This code is intended for the construction of new pressure vessels. The objective is to
provide rules defining the minimum requirements for constructing boilers and pressure
vessels that may be operated safely. It is not a purchase specification that defines all
criteria required for special application. It is not a design handbook. It is a set of rules
mandated by state law.
This division contains mandatory requirements , specific prohibitions, and non mandatory
guidance for pressure vessel materials, design, fabrication, examination, inspection,
testing, certification, and pressure relief.
This division is divided into three subsections, mandatory Appendices, and non
mandatory appendices.
Subsection A consists of Part UG, covering the general requirements applicable to all
pressure vessels.
Subsection B covers specific requirements that are applicable to the various methods
used in the fabrication of pressure vessels. It consists of Par UW, UF, and UB dealing
with welded, forged and brazed methods.
Section II Part D also contains tables of maximum allowable stress values for these
classes of materials.
The mandatory appendices addresses specific subjects not covered elsewhere in the
division, and their requirements are mandatory when the subject covered is included in
construction under this division.
The non mandatory appendices provide information and suggested good practices.
Any pressure vessel which meets all the applicable requirements of this division may be
stamped with Code U symbol
Following class of vessels are not included in the scope of this division.
a) those within the scope of other divisions;
c) pressure containers which are integral part (or components) of rotating machinery
piping systems( except pressure relieving device)
c) pipe fittings, valves, pipe components( eg. strainers, flow meters) and other
accessories;
d) vessels with water capacity of 120 gallons(545 litres) or less, for containment of
water;
Battery Limits:
a)For external connections
1) welding ends, for welded external connection
2) threaded joints for screwed connections
3) flange face for bolted connections
4) sealing surface for proprietary connections
Vessels for human occupancy when made are subject to additional requirements of the
code
Small vessels not exceeding 5cft volume and DP 250psig OR 1.5cft volume and DP
600psig , not requiring radiography and not provided with quick actuating closures.
Responsibilities :
Manufacturer:
a) compliance of all requirements of code by himself, and by all others (vendor)
b) providing proper certification of materials and construction
c) providing applicable design calculations
d) establishing a mandatory quality system.
Inspector’s:
a) monitoring quality control
b) verification of design calculation
c) conducting specified inspections
d) code stamping
e) certification
The purchaser of the vessel must define to the manufacturer, in sufficient detail, how the
vessel is intended to be operated so that the vessel can be properly designed. Following
specific considerations are listed: ( refer Para UG-22 )
The material must also be listed in tables of permitted specification in the applicable part
of subsection C.
Allowable stress shall not exceed 80% of maximum allowable stress for a similar
material incase material is not identified to a particular speceification.(UG-4b)
Fusion welded pipes with filler metal require that it is done by authorized shop for code
use where code stamping is required.
Maximum allowable working pressure shall be based on minimum thickness at the root
diameter of the finned section.
For external pressure design for some alloys Appendix 23 allows the use of proof testing
of finned tube to establish allowable working pressure
.
Finned tubes are required to be tested for code use. see para UG8.
UG-10 deals with materials not fully identified with or produced to specification
recognized by division 1.
Design:
Material of Pno.1(Gr1,2) are exempted for impact upto minus 20deg F provided material
under curve A of UCS-66 are not thicker than ½” or materials under curve B, C, D of
UCS-66 are not thicker than 1”.
UG-21 defines the considerations for establishing the design pressure of a vessel.
UG-23 defines maximum allowable stress for internal and external pressure to be used in
design of vessels to Division 1.
UG-25 provides a general discussion related to corrosion, erosion, abrasion etc. which is
to be added as allowance to the derived formulae.
Formed heads: para UG-32 for internal pressure and par UG-33 for external
pressure.also refer appendix 1-4
Impact test requirements: UG-20f, UCS-66 and UHA-51. provision of UG-84 shall be
satisfied. Production coupon requirements to be taken into account for impact
requirements to the code.
UG-90 thru UG-103 provides general information for inspection and tests.
Hydro test pressure is eauql to 1.3 times MAWP multiplied by ratio of stress at test
temperature and stress at design temperature.
Temperature of water should be 30deg F above MDMT but not to exceed 120deg F.
Pneumatic test allowed for vessels where hydro test is not desirable.
Test pressure shall be 1.1 times MAWP multiplied by ratio of stress at test temperature
and stress at design temperature.
Subsection – B
Requirements pertaining to methods of fabrication of pressure vessels
Part UW: Pressure vessel fabricated by welding
UW-2 defines requirements for specific services. Vessels in lethal shall have all butt
welds fully radiographed.
UW-9 provides general requirements for the design of welded joint. refer Table UW-12
of division 1.
UW-11 provides requirements for three radiographic and ultrasonic examination category
used for butt welds.
Attachment details for connection and openings are covered in para UW-14, UW-15,
UW-16, appendix L
UW-27 provides a listing of welding process and any restrictions that may be used in
construction of pressure vessel. ( eg. Inertia welding, lase, oxyfuel etc. )
UW-33 provides allowable alignment tolerance applicable for butt welds for different
categories of weld.
UW-35 provides requirements of finished butt welds for longitudinal and circ seam.
UCS-57 provides information related to full radiography of joints mandatory for various
groups of material wrt thickness.
UCS 65 thru 68 gives rules for low temperature application requirements and exceptions.
UCS-75 thru 79 gives rules for fabrication inclusive of formed heads requirement to be
met.
UCS-85 sets rule for heat treatment of specimens and exemptions permitted as per code.
Inspection , tests , marking and stamping, pressure relief devices etc to be followed as per
Part UG.
Appendix A: Basis for establishing allowable loads for tube to tube sheet joints.
C: Suggested methods for obtaining the operating temperature of vessel walls
in service.
D: Good practices regarding internal structures.
E: Corrosion allowance
F: Linings
G: Piping reactions and design of supports and attachments
H: Guidance to accommodate loadings produced deflagrations
K: Sectioning of weld joints
L: Examples illustrating the application of code formulae and rules
M: Installation and operation
P: Basis for determining allowable stress value
R: Preheating
S: Design considerations for bolted flange connection
T: Temperature Protection
W: guide for preparing manufacturer data reports
Y: flat-face flanges with metal to metal contact outside the bolt circle
AA: Rules for the design of tubesheets
CC: Flanged and flued or flanged only expansion joints
DD: Guide to information appearing in the certificate of authorization
EE: Half Pipe jackets