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THE FORCE IS WITHIN

Carrier India
Carrier is a part of UTC Building & Industrial Systems, a unit of United Technologies
Corp.(UTC), a leading provider to the aerospace and building systems industries worldwide.
UTC was ranked at 151st position in Fortune 500 list of global corporations in 2014.
Built on Dr. Willis Carriers invention of modern air conditioning in 1902, Carriers research,
expertise and innovation have resulted in market leading solutions. We recognize the vital
importance of maintaining a responsible balance between the comfort we create today and the
world we live in tomorrow. Millions of people trust Carriers leadership in delivering efficient
solutions. To know more, please visit http://www.carrier.com.
Dr.Willis
Willis Carrier
Dr.
Carrier
Over the years, Carrier India has significantly contributed in promoting sustainability. Carrier is the only
company in the world to be a founding member of the Green Building Councils of the U.S., Argentina,
China, India, Singapore and France. In fact, Carrier was instrumental in launching the U.S. Green
Building Council (USGBC) in 1993 and was the first company in the world to join the organization.
It invests in R&D resources to advance energy efficiency, ozone layer protection and low global
warming technologies in its products. Carriers AdvanTE3C Solutions Center is a natural evolution
of Carrier's approach to sustainability and supports customers around the world in developing
strategic, energy-efficient and custom-engineered building solutions.
Carriers efforts in promoting sustainability can be quantifiably measured by means of the Carrier
CO2NSERVATION Meter, which meticulously calculates the avoided greenhouse emissions with the help
of Carrier products, globally since 2000. To know more about the Carrier CO2NSERVATION Meter, please
visit http://www.naturalleader.com.
ACE(Achieving Competitive Excellence) is our proprietary operating system to ensure world-class
quality in our products and processes. With its relentless focus on increasing efficiency and reducing
waste, ACE is integral to the company's performance model.The companys facilities worldwide are
using the operating system to improve quality and customer satisfaction while lowering cost.
Carriers presence in India dates back to 1986, when Carrier India was established. In the year 1988, the first
manufacturing facility was commissioned in Gurgaon, Haryana. Spread in an area of 19 acres, this state-of-the-art facility
consists of highly automated manufacturing unit, an excellent R&D Center and an advanced Quality Clinic. Currently,
products manufactured in this facility include Cassettes, Ducted Splits, Package Units, Air Cooled & Water Cooled Screw
Chillers, Air Cooled & Water Cooled Reciprocating Chillers, Fan Coil Units, Air Handling Units, Refrigeration products and
Fire & Security products.
Snapshots of Carrier India manufacturing facility

Our comprehensive Environment, Health & Safety (EH&S) program establishes a framework and provides tools for
implementing our EH&S practices into our business & culture. The Carrier Gurgaon facility holds a distinctive record of
delivering over 17 million man hours without a lost work day incident, clearly citing the measures of safety followed here.
Carrier India has 14 sales & service offices and more than 800 sales & service channel partners - throughout the country,
ensuring efficient solutions and quality services at customers doorstep. To know more visit http://www.carrierindia.com.

Carrier Strength:
Progressing All Technologies Simultaneously
The main objective of Carrier is to achieve the optimal balance between technological progress - synonymous with
performance - and environmental care - the guarantee for our future.
Carrier's strategy for the development of new products concentrates on three essential aspects:
-

Minimising their impact on the environment

Increasing their reliability and durability

Raising the energy efficiency bar to stay ahead of latest regulations

The Aquaforce range is available in 22 models from 278 to 1518 kW and offers the best solution for any individual
projects and site requirements.

Economical operation
- Average full load COP of 3.2 at nominal conditions and average integrated
part load value (IPLV) of 4.4.

Features an

- New twin-rotor screw compressor equipped with a high efficiency motor and a variable capacity valve that permits exact matching of the cooling capacity to the load.
- Flooded multi-pipe evaporator to increase the heat exchange efficiency, configured with aluminium cladding (optional) to improve thermal insulation and
prevent energy loss.
- Electronic expansion device allows operation at a lower condensing pressure and
improved utilization of the evaporator heat exchange surface (superheat control).
- Economizer system with electronic expansion device permits a considerable
increase in cooling capacity and contributes to optimised energy efficiency of
the chiller installation.

Economizer system

Quiet operation
Compressor
- Discharge dampers integrated in the oil separator (Carrier patent).
- Acoustic compressor and oil separator enclosures (optional) reduce the radiated noise.
Condenser section
- Condenser coils in V-shape with an open angle, allows quieter air flow across
the coil.
- Low-noise Flying Bird fans (Carrier patent) enjoy quieter operation and never
generate intrusive low-frequency noise.
- Rigid fan mounting prevents start-up noise (Carrier patent).

Made
in state-of-the
Made
in state-of-the - ar

New twin screw CARRIER compressor

Patented Flying Bird IV axial flow low noise fan

Safe operation
- Overload and lock rotor protection
- Reversal / phase losing protection
- Protection of the compressor motor against high temperature
- High pressure switch for compressor protection
- Low current and short circuit protection
- High pressure safety valve installed on oil separator
Safety valve on the evaporator shell
- Flow switch installed on the water box

s and Benefits

HFC-134a refrigerant
- Refrigerant of the HFC group with zero ozone depletion potential.
Leak-tight refrigerant circuit
- Reduction of leaks as no capillary tubes and flare connections are used.
- Verification of pressure transducers and temperature sensors without transferring refrigerant charge.

the
-of-the
- art Carrier India facility

Environmentally sound

Pressure transducer

No Capillary tubes used

Easy and fast installation


Victaulic connections simplify the onsite installation
Simplified electrical connections
- Main disconnect switch with high trip capacity.
- Transformer to supply the integrated control circuit (400/24V).
Fast commissioning
- Factory charged refrigerant and oil.
- Systematic factory operation test before shipment.
- Quick-test function for step-by-step verification of the instruments, expansion
devices, fans and compressors.

Absolute reliability
Screw compressors
- Industrial-type screw compressors with oversized bearings and motor cooled
by suction gas.
- All compressor components are easily accessible on site minimizing down-time.
- Electronic motor protection against overloads and power supply faults (loss
of phase, phase reversal).
Evaporator
- Thermal insulation with aluminium cladding (optional) for perfect resistance
against outside aggression(mechanical and UV protection).
Exceptional endurance tests
- Partnerships with specialised laboratories and use of limit simulation tools
(finite element calculation) for the design of critical components.
- Transport simulation test in the laboratory on a vibration table. The test is
based on a military standard and equivalent to 4000 km by truck.
- Salt mist corrosion resistance test in the laboratory for increased corrosion
resistance.
Capable to operate at 55oC outdoor air temperature based on chilled water
temperature.
LWT

Set point

Compressor ON

Adjustable control deadband

Compressor OFF

Cooler aluminium protective cladding


(Optional)

Structural strength simulation

Pro-Dialog Plus Control


Pro-Dialog Plus combines advanced control logic with simple operation. The control system monitors all
operation parameters all the time and precisely manages the operation of compressors, electronic expansion
devices, fans for optimized energy efficiency.
Pro-Dialog Plus interface

Pro-Dialog Plus with touch screen

User-friendly interface
- The new backlit LCD interface includes a manual control potentiometer to ensure legibility under any
lighting conditions. The information is in clear text and can be displayed in english.
- Unit uses intuitive tree-structure menus, similar to the internet navigators. They are user-friendly and permit
quick access to the principal operating parameters: number of compressors operating, suction/discharge
pressure, compressor operating hours, set point, air temperature and entering/leaving water temperature.
- Large touch screen user interface offers intuitive access to the operating parameters. The information is in
clear text and can be displayed in english.
Advanced control function
- Unit provides different control mode including LOCAL/REMOTE/CCN.
- Remote control function includes: Unit ON/OFF, dual set point control, 2-level demand limit control, user
safety interlock, water pump operation control, operation indication, circuit alarm and alert etc.
- Automatic reset of leaving water temperature based on return water temperature or outside air temperature
to ensure optimized energy efficiency.
- Control algorithm prevents excessive compressor cycling and permits reduction of the water quantity in the
hydronic circuit (Carrier patent).
- Automatic compressor unloading in case of abnormally high condensing pressure. If an abnomal incident
occurs (e.g. fouled condenser coil, fan failure etc.), Aquaforce continues to operate, but at reduced capacity.
Powerful Diagnostics
- A quick test of all unit components and control points to verify the correct operation of every switch, circuit
breaker, contactor etc. at the start of the chiller.
- Real-time monitoring of all the operation parameters and alarm when necessary.
- Control system is facilitated with RS485 serial communication port for remote diagnosis or special diagnostic
tools.
Sufficient safety measures
- Password protection in case of mishandling.
- Unit is protected against: loss of refrigerant charge, reverse rotation, low chilled water temperature, low oil
pressure (per compressor), current imbalance, compressor thermal overload, excessive air temperature, high
pressure, electrical overload, loss of phase etc.
Group control
- Master/slave control of two chillers connected to automatically balance operating times and also
automatically conduct change-over in case of a unit fault.
- Communication with other Building Management System (BMS) by selecting BacNet/J-Bus/LonTalk gateway.

Options & accessories


Description

Options

No.

Blygold PoluAL

002B

Advantages
Improved corrosion resistance,

Coil with factory-applied

recommended for heavy marine and

Blygold PoluAL treatment

industrial environments

Fin made of pre-treated

Improved corrosion resistance,

aluminium (polyurethane

003A

Gold Fin

recommended for light marine

and epoxy)

IP54

as ice storage, cold stores or process

to -6 C

cooling etc.

015

Compressor sound enclosure

020A

IP 54 electrical box protection

Low noise

For low temperature applications such

Leaving water temperature down

005

Medium brine*

environments

Low operating noise

Improved electrical box protection,


recommended for dusty / sandy
environments

* Available with select models30XA0452/0502/0602/0702/0752/0852/0902/1002/1352/1502

Evaporator Water Pressure Drop

70
50

2 0452

3 0442/0482
4 0502
5 0602

2 3
4 5

40
30

20

10
10

30

40

1 0702

0752

3 0852

60

4 0902

50

5 1002
6 1352

40

4 5

7 1502

30

20

10
20

50

10

20

30

40

50

60

70 80 90 100

Water flow rate, l/s

Water flow rate, l/s

100
90
80
70

Water pressure drop, kPa

Pressure drop, kPa

60

100
90
80
70

1 0282/0342

Pressure drop, kPa

100
90
80

652/712/762
1052/1152/1252
1312/1392

60
50
40

30

20

10
10

20

30

40

Water flow rate l/s

50

60

70 80 90 100

Technical Specifications
Unit with Cu/Al condenser coil
30XA

0282

0342

0442

0452

0482

0502

0602

0652

0702

0712

0752

kW

278

328

444

452

493

503

619

644

674

697

729

Compressor input power

kW

78.8

90.5

133.7

129.8

143.3

141.3

175.3

190.4

188.8

205

213.5

Fan and control power

kW

8.4

9.8

11.8

11.8

14.6

14.0

16.8

15.6

19.0

16.9

20.2

COP (Full unit)

3.19

3.27

3.05

3.19

3.12

3.24

3.22

3.13

3.24

3.15

3.12

COP (Without fan and control power)

3.53

3.62

3.32

3.48

3.44

3.56

3.53

3.38

3.57

3.40

3.41

Nominal cooling capacity*

Refrigerant

HFC-134a

Circuit A

kg

97

102

113

85

119

102

102

180

100

185

129

Circuit B

kg

56

56

88

95

88

Circuit C

kg

Compressor

Semi-hermetic screw compressor

Circuit A

Circuit B

Circuit C

30

30

30

15

30

15

15

30

15

30

15

Minimum capacity

Control

Pro-Dialog Plus, electronic expansion valve (EXV)

Condenser

Cu/Al heat exchanger

Fans

Axial Flying Bird with rotating shround

Quantity
Total air flow
Fan speed

11

10

12

11

13

l/s

22570

27084

31598

36112

36112

40625

49654

45140

54168

49654

58681

rpm

950

950

950

950

950

950

950

950

950

950

950

Evaporator

Flooded multi-pipe

Water content
Nominal water flow

49

54

76

70

77

77

79

78

94

78

99

l/s

13.3

15.6

21.2

21.5

23.5

24.0

29.5

31

32.1

33

34.8

Nominal water pressure drop

kPa

22

29

34

38

41

36

46

33

37

43

38

Max. water-side pressure


without hydronic module

kPa

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

125

150

150

150

150

Water connection

Victaulic

Nominal diameter

DN

125

125

125

125

125

125

Electrical data
Nominal power supply

400V-3Ph-50Hz

Start-up method

Star-delta start

Control power supply

24V via internal transformer

Nominal unit current draw


Circuit A+B
Circuit C
Maximum unit current draw
Circuit A+B
Circuit C
Maximum start-up current
Circuit A+B
Circuit C

147

173

262

238

273

264

320

336

346

363

404

180

229

314

316

367

350

423

415

457

452

512

275

308

504

510

587

510

583

629

616

629

782

Unit length

mm

3604

3604

4798

4798

4798

5992

7186

5992

7186

7186

8380

Unit width

mm

2253

2253

2253

2253

2253

2253

2253

2253

2253

2253

2253

Unit height

mm

2297

2297

2297

2297

2297

2297

2297

2297

2297

2297

2297

Unit weight

kg

3523

3820

4571

4823

4900

5393

6392

5250

6544

5916

7331

Operating weight

kg

3578

3875

4641

4900

4984

5470

6480

5328

6640

5994

7430

* Nominal conditions - evaporator entering/leaving water temperature 12/7 C, outdoor air temperature 35 C; Evaporator fouling factor 0.018m K/kW
o

Technical Specifications
Unit with Cu/Al condenser coil
30XA

0762

0852

0902

1002

1052

1152

1252

1312

1392

1352

1502

kW

737

833

906

988

1089

1134

1254

1325

1382

1449

1518

Compressor input power

kW

215.4

238.8

261.4

288.2

318

332

373

395

415

435.4

436.8

Fan and control power

kW

18.2

23.0

24.9

26.7

27.4

29.1

30.4

31.2

31.2

30.8

40.3

COP (Full unit)

3.16

3.18

3.16

3.14

3.16

3.15

3.11

3.11

3.10

3.11

3.18

COP (Without fan and control power)

3.42

3.49

3.47

3.43

3.42

3.42

3.36

3.35

3.33

3.33

3.48

Nominal cooling capacity*

Refrigerant

HFC-134a

Circuit A

kg

195

130

129

140

180

180

190

185

185

112

140

Circuit B

kg

95

103

129

110

114

114

180

185

98

129

Circuit C

kg

117

130

Compressor

Semi-hermetic screw compressor

Circuit A

Circuit B

Circuit C
Minimum capacity

30

15

15

15

15

15

15

15

15

10

10

Control

Pro-Dialog Plus, electronic expansion valve (EXV)

Condenser

Cu/Al heat exchanger

Fans

Axial Flying Bird with rotating shround

Quantity
Total air flow
Fan speed

12

14

15

16

17

18

19

20

20

20

24

l/s

54168

63196

67708

72224

76736

81252

85764

90280

90280

90280

108336

rpm

950

950

950

950

950

950

950

950

950

950

950

Evaporator

Flooded multi-pipe

Water content

78

119

130

140

144

144

144

156

156

224

240

l/s

35

39.7

43.2

47.1

52

54

60

63

66

69.1

72.4

Nominal water pressure drop

kPa

51.4

39

38

36

41

45

57

53

60

45

48

Max. water-side pressure


without hydronic module

kPa

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

150

150

200/150

200/150

Nominal water flow

Water connection

Victaulic

Nominal diameter

DN

150

150

150

200

150

150

150

Electrical data
Nominal power supply

400V-3Ph-50Hz

Start-up method

Star-delta start

Control power supply

24V via internal transformer

Nominal unit current draw


Circuit A+B

383

446

516

546

568

590

658

697

730

537

546

275

273

479

596

635

734

722

769

830

864

884

678

734

364

367

629

815

905

954

1044

1044

1111

1122

1122

901

954

587

587

Unit length

mm

7186

8380

9574

9574

10768

10768

11962

11962

11962

11962

14372

Unit width

mm

2253

2253

2253

2253

2253

2253

2253

2253

2253

2253

2253

Unit height

mm

2297

2297

2297

2297

2297

2297

2297

2297

2297

2297

2297

Circuit C
Maximum unit current draw
Circuit A+B
Circuit C
Maximum start-up current
Circuit A+B
Circuit C

Unit weight

kg

6002

7749

8487

8723

9108

9188

9723

10344

10344

11831

13156

Operating weight

kg

6080

7870

8620

8870

9252

9332

9867

10500

10500

12060

13400

* Nominal conditions - evaporator entering/leaving water temperature 12/7 C, outdoor air temperature 35 C; Evaporator fouling factor 0.018m2K/kW
o

Minimum Water Loop Volume


For better control of leaving water temperature, the water loop minimum capacity is given by the formula:

Water loop minimum capacity = Nominal system cooling capacity (kW) N Litres
N

Application
Normal air conditioning

3.25

Process cooling

6.5

Where the nominal system cooling capacity (kW) is at the nominal operating conditions of the installation.
This volume is necessary for stable operation and accurate temperature control.
It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume. The tank must be internally baffled
in order to ensure proper mixing of the liquid (water or brine). Refer to the examples below.

Bad

Good

Bad

Field Control Wiring, 30XA


Remote On/Off
Dual set point
Demand limit
Cooling/heating switch(30XQ only)
Customer control system

Safety alarm
Alert
Chiller status

Water pump
operation feedback
Water pump
control
Auxiliary water
pump control

CCN communication bus

Good

Operating Range, 30XA


Cooling mode
Evaporator

Min.temperature

Max.temperature

45C

Entering water temperature (during operation)

6.8C

21C

Leaving water temperature (during operation)

3.3C

15C

Min.temperature

Max.temperature

-10C

55C*

Entering water temperature (at start)

Condenser
Outdoor air temperature

Note: A glycol/water solution or evaporator anti-freeze protection must be used if the air temperature is below 0C or leaving
water temperature is below 4oC.
* Max 55C during part load operation, based on chilled water temperature.

1800 3000 3545

Factory & Corporate Office: Carrier Airconditioning & Refrigeration Ltd, Kherki Daula Post, Narsingpur, Gurgaon 122004,
Tel: 0124-4825500, Sales Offices: Delhi/NCR: 0124-4707311/4707333 Ghaziabad: 0120-4183260 Lucknow:
0522-2202346/2230598 Chandigarh: 0172-5007548/ 5007550 Jaipur: 0141-5113444/5113999 Indore: 0731-4070378
Mumbai: 022-61700700 Ahmedabad: 079-40267777 Pune: 020-67045100 Kolkata: 033-40201300 Chennai:
044-42222888 Bangalore: 080-43442000 Hyderabad: 040-41100222 Cochin: 0484-4029001/0
CIN: U74999HR1992FLC036104/ Website: www.carrierindia.com/ E-mail: bssindia@carrier.utc.com

The Manufacturer reserves the right to change any product specifications without prior notice
All Rights Reserved Carrier

September 2014

For more details, please contact our Carrier India sales office: