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PT UNITED TRACTORS Tbk

SERVICE DIVISION

530M-1/4 PARTS AND SERVICE NEWS - KAC


As of Jan 08
NO

REF NO.

REF DATE

ISSUE DATE

SUBJECT

1 BT99014

13-May-99

7-Jun-99

INTRODUCTION OF IMPROVED
DATA PROCESSING SOFTWARE
AND PRECAUTIONS OF USAGE ON
CONVENTIONAL VERSION
(WINDOWS95./98)

2 AA00003

6-Jan-00

4-Feb-00

3 AA00015

21-Jan-00

4-Feb-00

REPAIR AND MAINTENANCE OF


THE DOUGLAS STEERING
COLUMN ASSEMBLIES IN THE
FIELD
REPLACEMENT HOIST CYLINDER
PISTON RODS

4 AA99012

8-Jan-99

4-Feb-00

CAB HEATER CONTROLS

5 AA99170

11-Nov-99

4-Feb-00

6 AA00001

4-Jan-00

11-Feb-00

ADJUSTMENT OF THE DOOR JAM


BOLT TO PROVIDE PROPER
SEALING OF DOOR SEALS.
INTRODUCTION OF IMPROVED
BRAKE COOLER / ENGINE
COOLANT PIPING

7 AA00008

11-Jan-00

11-Feb-00

8 AA00016

21-Jan-00

11-Feb-00

9 AA00020

25-Jan-00

11-Feb-00

10 AA00028

17-Jan-00

11-Feb-00

11 AA00031

2-Feb-00

11-Feb-00

STEERING AND BRAKE SUPPLY


PUMP DRIVE COUPLING FAILURE
(VK1257)
EXTERIOR DOOR HANDLE
PLUNGER ADJUSTMENT
INTRODUCTION OF IMPROVED
ELBOW FOR TORQUE CONVERTER
OIL PRESSURE SENSOR
NEW SEAL KITS FOR
TRANSMISSION OVERHAUL

IMPROVED AIR CONDITIONER


BELT GUARD KIT

12 AT99154

1-Nov-99

11-Feb-00

INTRODUCTION OF IMPROVED LCLUTCH PARTS OF TRANSMISSION

13 AT99155

1-Nov-99

11-Feb-00

INTRODUCTION OF IMPROVED MCLUTCH DISC OF TRANSMISSION

14 AA00034

2-Feb-00

2-Jun-00

DRIVESHAFT ASSEMBLY
LUBRICATION

15 AA00039
16 AA00043

29-Feb-00
15-Mar-00

2-Jun-00
2-Jun-00

17 AA00047A

5-May-00

2-Jun-00

18 AA00091

9-Jun-00

16-Jun-00

CAB DOOR GLASS BREAKAGE


BRAKE CABINET AND
ACCUMULATOR MOUNTING
IMPROVEMENTS
TRANSMISSION PUMP
IMPROVEMENT KIT AK4520
DOOR WINDOW ASSEMBLIES

19 AA00145
A
20 AA00217

13-Sep-00

6-Oct-00

30-Oct-00

3-Nov-00

21 AA01012

11-Jan-01

26-Jan-01

22 AA00035B 18-May-00

16-Feb-01

23 AA01070

27-Mar-01

30-Mar-01

24 AA01089

30-Apr-01

1-Jun-01

25 AA01140

3-Jul-01

3-Aug-01

26 AA01047

27-Feb-01

26-Oct-01

27 AA01200

1-Oct-01

26-Oct-01

IMPROVED CUSHIONED MOUNT


FOR TRANSMISSION FILTER
STEERING CYLINDER ROD EYE
FAILURES
BATTERY BOX RELAY
IMPROVEMENT KIT (MK4189)
BRAKE VALVE SOLENOID KIT
MK4101, MK4125, MK4127,
AIR CONDITIONING COMPRESSOR
CLUTCH DIODE

REAR SUSPENSION CHARGING


HEIGHT
SERVICING AIR CONDITIONER
COMPRESSOR COMPONENTS

REVISION OF FRONT SUSPENSION


DESIGN
INSPECTION AND REPAIR OF
FINAL DRIVE THRUST BUTTON

28 AA01201

1-Oct-01

26-Oct-01

TRANSMISSION TUBE CLAMP KIT


(MK4245)
23-Nov-01 RELOCATING SENSE WIRING ON
CUMMINS QSK45 & QSK 60
ENGINES AND KOMATSU
SSA12V160 & SSDA16V160
ENGINES

29 AA01228

13-Nov-01

30 AA01249

26-Jan-00

4-Jan-02

ADJUSTING STEERING TOE

31 AA01252

27-Jan-00

4-Jan-02

SUPPLEMENTARY AIR
CONDITIONING SERVICE
INFORMATION

32 AA02002

28-Jan-00

11-Jan-02

33 AA01048

22-Jan-00

18-Jan-02

34 AA02028

1-Feb-00

18-Jan-02

INTRODUCTION OF NEW FINAL


DRIVE RING GEARS

35 AA00013

21-Jan-00

8-Feb-02

36 AA02059

13-Feb-00

22-Feb-02

INTRODUCTION OF IMPROVED
LOCK PIN ED9686 FOR HOIST
CYLINDER MOUNT
ENGINE WIRING HARNESS

37 AA02064

18-Feb-00

8-Mar-02

38 AA02074

20-Feb-00

22-Mar-02

39 AA02075

21-Feb-00

22-Mar-02

CENTER CROSSMEMBER
WELDING

40 AA02080

25-Feb-00

22-Mar-02

TRANSMISSION FAULT CODES DUE


TO POOR ELECTRICAL CONTACT

41 AA02087

22-Mar-02

29-Mar-02

INTRODUCTION OF DIFFERENTIAL
UPGRADE KIT

42 AA02106

17-Apr-02

26-Apr-02

TRANSMISSION FILTER MOUNTING


BRACKET

INSPECTING AND REPAIRING


CRACKS NEAR THE ROPS
STRUCTURE
REVISED SERVICE INTERVALS

REPLACEMENT MOM DISPLAYS


AND MOM WIRING REWORK KIT
ALSO PMC UPGRADES
HARD TRANSMISSION
DOWNSHIFTS

43 AA02107

17-Apr-02

26-Apr-02

AIR CONDITIONING COMPRESSOR


BELT GUARD
REPLACING TRANSMISSION
WIRING HARNESSES

44 AA02109

18-Apr-02

26-Apr-02

45 AA02113

18-Apr-02

26-Apr-02

NEW BRAKE WEAR SENSOR RODS


AND WEAR TOOLS

46 AA02116

22-Apr-02

26-Apr-02

IMPROVED FRONT WHEEL HUB

47 AA02122

1-May-02

10-May-02 RETARD CONTROL AND MONITOR


(RCM) CONTROLLER SOFTWA

48 AA02164

16-Jul-02

22-Jul-02

FRAME RAIL CRACKING

49 AA02167

22-Jul-02

24-Jul-02

24 VOLT BATTERY CHARGING


ALTERNATOR

50 AA02176

30-Jul-02

2-Aug-02

IMPROVED OPERATOR SEAT

51 AA02194

12-Aug-02

52 AA02223

8-Oct-02

14-Oct-02

NEW, IMPROVED HEATER / AIR


CONDITIONER ASSEMBLIES

53 AA02233

17-Oct-02

25-Oct-02

VISOR KIT FOR DIMMING MOM


DISPLAY BRIGHTNESS

54 AA02150

28-Jun-02

8-Nov-02

STEERING COLUMN AND STUB


SHAFT SPLINE WEAR

55 AA02250

18-Nov-02

56 AA02253

26-Nov-02

57 AA02257

6-Dec-02

58 AA02258

6-Dec-02

21-Aug-02 DOOR WINDOW REGULATOR

26-Nov-02 DUAL WINDSHIELD WIPER


SYSTEMS
6-Dec-02

ENGINE SPEED AT TORQUE


CONVERTER STALL
12-Dec-02 GLASS REPLACEMENT
PROCEDURE FOR ADHESIVE
BONDED WINDOWS
17-Dec-02 REDUCE CONTAMINATION IN
HYDRAULIC SYSTEM AND FRONT
WHEEL HUBS

59 AA03007

7-Jan-03

16-Jan-03

CRACKING IN STEERING
ACCUMULATOR TO BLEEDDOWN
MANIFOLD TUBING

60 AA00212B

5-Jun-02

28-Jan-03

61 FN03007

4-Mar-03

4-Mar-03

CHANGE IN LUBRICATION
SPECIFICATIONS
PRE-DELIVERY INSPECTION

62 FN03002 29-Jan-03
63 AA02175A 17-Mar-03

14-Mar-03
31-Mar-03

NUISANCE CODE B051


REPAIR PROCEDURE FOR AXLE
HOUSING CRACKS

64 AA03041

7-Mar-03

31-Mar-03

REINFORCEMENT PROCEDURE
FOR AXLE HOUSING CRACKS

65 AA03054

27-Mar-03

1-Apr-03

REAR SUSPENSION OILING AND


CHARGING (REVISED)

66 AA03061

3-Apr-03

8-Apr-03

LOWER HOIST CYLINDER PIVOT


STRUCTURES

67 AA03062

3-Apr-03

8-Apr-03

PREMATURE COMPONENT WEAR


IN FRONT SUSPENSIONS

68 AA03076

8-May-03

14-May-03 BRAKE COOLING FILTER MOUNT


AND FUEL TANK GUAGE

69 AA03067

29-Apr-03

20-May-03 RETARD LEVER CHANGE AND


DIFFERENTIAL PRESSURE FAULT

70 AA03083

15-May-03

20-May-03 FRONT AND REAR WHEEL SPEED


SENSORS

71 AA03080

14-May-03

22-May-03 BODY LIMIT SWITCH FUNCTIONAL


CHECK
29-May-03 NEW AIR INTAKE HOSE (FLEX
BOW)

72 AA02231B 23-May-03

73 AA03100

26-Jun-03

15-Jul-03

LOCKUP CLUTCH ECMV FAILURES

74 AA03111

15-Aug-03

21-Aug-03 TRANSMISSION PUMP


REPLACEMENT

75 AA03014A 20-Aug-03

22-Aug-03 HOIST CASTING TRANSITION TO


RAIL

76 AA01016A

1-Oct-03

10-Oct-03

77 AA03134

2-Oct-03

14-Oct-03

78 AA03143

9-Oct-03

20-Oct-03

REINFORCING A/C CONDENSER


OUTLET PIPING

79 AA03152

16-Oct-03

4-Nov-03

DISABLING THE LOW BATTERY


LEVEL SENSOR FOR
MAINTENANCE FREE BATTERIES

80 AA03156

22-Oct-03

14-Nov-03 HYDRAULIC TANK MOUNTING


CAPSCREW FAILURE

81 AT03217

14-Nov-03

18-Dec-03 OVER SIZE PLATE OF


TRANSMISSION

82 AA03170

3-Dec-03

6-Jan-04

83 FN04002
84 AA04038

16-Jan-04
15-Mar-04

29-Jan-04
29-Mar-04

85 AA03110A

9-Mar-04

1-Apr-04

DETERMINATION OF THE
CLOGGING OF TRANSMISSION
LAST CHANCE FILTER

86 AA04058

19-Apr-04

5-May-04

87 AA04069

11-May-04

1-Jun-04

88 BA02008A

6-May-04

1-Jun-04

HYDRAULIC TANK OIL LEVEL


SENSOR
REWORK PROCEDURE TO
IMPROVE DURABILITY OF FRONT
SUSPENSION
INSTALLATION OF PILOT BEARING
TO ENGINE DAMPER

89 AA03034
B

7-Jun-04

9-Jun-04

INSPECTION OF SUN PINION


GEARS
CHAFING OF TIRE AIR VALVE
EXTENSION

CREEPING OF TORQUE
CONVERTER AND TRANSMISSION
BEARINGS
TRUCK SUSPENSIONS
NEW REINFORCED AIR
CONDITIONING CONDENSER

DRIVE SHAFT UNIVERSAL JOINTS


SPALLING

90 AA04057
B

17-Jun-04

21-Jun-04

ENGINE DAMPER AND FRONT


DRIVE SHAFT

91 AA04119

16-Jul-04

28-Jul-04

BRAKE MANIFOLD ORIFICE DISC


INSTALLATION

92 AA04147

24-Aug-04

20-Sep-04 ENGINE TORQUE OUTPUT SIGNAL

93 AA04163

18-Oct-04

25-Oct-04

94 BT04116

14-Oct-04

9-Nov-04

95 AA04168

19-Oct-04

96 AA04166
A

7-Dec-04

9-Dec-04

WIRING HARNESS REPLACEMENT


KIT

97 AA04169

8-Nov-04

9-Dec-04

AIR CONDITIONING SERVICE


GUIDELINES

98 AA04185

3-Jan-05

17-Jan-05

AUTOMATIC TRANSMISSION
CONTROLLER

99 AA04186

20-Dec-04

17-Jan-05

### AA04190

3-Jan-05

21-Jan-05

INTRODUCE IMPROVED PPC


VALVE ASSEMBLIES
BLEEDDOWN MANIFOLD PARTS
BREAKDOWN

### AA04166
B

10-Jan-05

31-Jan-05

WIRING HARNESS REPLACEMENT


KIT

### AA02028
A

21-Feb-05

3-Mar-05

INTRODUCTION OF NEW FINAL


DRIVE RING GEARS

### AA05021

3-Feb-05

11-Mar-05

LOCAL MODIFICATION
RECOMMENDATIONS

KOMATSU PART NUMBER FOR THE


REAR AXLE SUB ASSEMBLY AS
THE SPARE PARTS FOR HD1500-5
17-Nov-04 AIR CONDITIONING SYSTEM
ACCUMULATOR KITS

HOIST AND BRAKE COOLING


PUMP PART NUMBERS

### AA05007
A

15-Mar-05

15-Mar-05

HOIST CYLINDER QUILL


ASSEMBLY

### AA05007
B

12-Apr-05

13-Apr-05

HOIST CYLINDER QUILL ASS`Y

### AA05062

25-Apr-05

31-May-05 DIFFERENTIAL SIDE BEARING


CAGE AND ADJUSTMENT NUT

### AA05108

8-Jun-05

5-Jul-05

### AA05110

16-Jun-05

14-Jul-05

TIE ROD ANTI-ROTATION DEVICES

### AA05109
A

5-Jul-05

18-Jul-05

INSPECTION REPAIR AND


UPGRADE OF FRAME HORSE
COLLAR CASTING

### AA04186
A
### AA04169
A

14-Jul-05

25-Jul-05

22-Aug-05

8-Sep-05

INTRODUCE IMPROVED PPC


VALVE ASSEMBLIES
AIR CONDITIONING SERVICE
GUIDELINES

### AA05137

15-Aug-05

8-Sep-05

DECK REINFORCEMENT
GUIDELINES

### AA05169

7-Oct-05

27-Oct-05

SERVICE PARTS FOR AIR


CONDITIONING COMPRESSORS

### AA05110
A

19-Oct-05

7-Nov-05

TIE ROD ANTI-ROTATION DEVICES

### AA05170

19-Oct-05

15-Nov-05 FIELD INSTALLATION OF THE


BODY HEATED EXHAUST

### AA04168
A

18-Oct-05

15-Nov-05 AIR CONDITIONING SYSTEM


ACCUMULATOR KITS

### AA05184

17-Nov-05

13-Dec-05 REAR TRANSMISSION MOUNT


ORIENTATION

### AA05195

7-Dec-05

4-Jan-06

### AA05183

16-Nov-05

21-Feb-06

FORWARD WARNING HORN


STUCK ON

RETARD CONTROL & MONITOR


(RCM) UPDATE
NEW BRAKE VALVES

### AA05187

6-Feb-06

8-Mar-06

PART NUMBERS AND GENERAL


INFORMATION FOR BULK
MATERIALS
27-Mar-06 NEW REAR DRIVE SHAFT &
REPLACEMENT PARTS
11-May-06 PROPER TIRE AND RIM HANDLING

### AA05182

11-Nov-05

### AA06040

26-Apr-06

### AA06039

26-Apr-06

### AA06048

5-May-06

1-Jun-06

### AA06076

8-Jun-06

27-Jun-06

### AA06075

8-Jun-06

3-Jul-06

CAB DOORS AND WINDOWS

### AA06067

7-Jun-06

3-Jul-06

FRONT DRIVE SHAFT ALIGNMENT


PROCEDURE

### AA06008

31-Jan-06

24-Jul-06

### AA06083

24-Jul-06

31-Jul-06

### AA04169
B

26-Jul-06

### AA06086

25-Jul-06

### AA06085

24-Jul-06

### AA06099

7-Sep-06

19-Sep-06 STEERING CYLINDER BEARING


BORE REWORK

### AA06103

8-Sep-06

20-Sep-06 OPERATOR CAB, ROPS/FOPS


CERTIFICATION TESTING, SEAT
MODIFICATIONS, SEAT BELT
CERTIFICATION AND TESTING

### AA06079

13-Sep-06

11-May-06 NEW SUSPENSION OIL


SPECIFICATIONS

CRACKS AT THE HOIST CASTING


TO FRAME RAIL TRANSITION
HEAVY DUTY ROCK EJECTORS

BRAKE VALVE SPRING KITS

BATTERY MAINTENANCE
PROCEDURES
11-Aug-06 AIR CONDITIONING SERVICE
GUIDELINES

11-Aug-06 WINDSHIELD GLASS EDGE


PROTECTION
8-Sep-06 LEAKAGE AT FRONT BRAKE
COOLING PIPING

20-Sep-06 NEW POLYALKYLENE GLYCOL


(PAG) AIR CONDITIONING OIL FOR
R134A SYSTEMS

### AA06113

14-Sep-06

6-Oct-06

BRAKE COOLING FILTER


PROTECTION

### AA06112

14-Sep-06

6-Oct-06

BRAKE COOLING FILTER


PROTECTION

### AA06105

8-Sep-06

6-Oct-06

### AA06110

11-Sep-06

9-Oct-06

REPLACEMENT OF TUBE IN
BRAKE/ACCUMULATOR CIRCUIT
REAR BRAKE COOLING HOSE
LEAKAGE

### AA06120

13-Oct-06

30-Oct-06

REAR SUSPENSION SENSOR


COVER

### AA06093

26-Jul-06

9-Nov-06

NOTIFICATION OF TRANSMISSION
DISCS MANUFACTURED WITH
IMPROPER HARDNESS

### AA06039
A

1-Nov-06

### AA06128

15-Nov-06

### AA06130

14-Nov-06

4-Dec-06

AUTO LUBE GREASE FILTER KIT

### AA01216
B

29-Aug-06

4-Dec-06

ULTRASONIC TESTING OF
ACCUMULATORS

13-Nov-06 UPDATED SUSPENSION OIL


SPECIFICATIONS

21-Nov-06 CAB DOORS AND WINDOWS

### AA06133

30-Nov-06

11-Jan-07

STEERING ACCUMULATOR
PRECHARGE CHECK

### AA07004

15-Jan-07

29-Jan-07

REAR SUSPENSIONS AND HOIST


CYLINDERS

### AA07010

29-Jan-07

7-Feb-07

FUEL TANK GAUGE LEAKAGE

### AA07007

22-Jan-07

7-Feb-07

REMANUFACTURED PLM II
CONTROLLER

### AA02193
A

14-Feb-07

16-Feb-07

STEERING SPHERICAL BEARING


WEAR LIMITS

### AA07017

23-Feb-07

26-Feb-07

BRAKE COOLING OIL FILTER TUBE


LEAKING

### AA07016

22-Feb-07

26-Feb-07

### AA06131

23-Feb-07

26-Feb-07

### AA06102

8-Sep-06

29-Mar-07

TRANSMISSION OIL LEVEL TUBE


LEAKING
AIR CONDITIONER COMPRESSOR
CLUTCH CONNECTOR FAILURE
AIR SEAT CONNECTOR FAILURE

### AA07034

15-Mar-07

4-May-07

### AA03152
A

23-May-07

1-Jun-07

HIGH INTENSITY DISCHARGE


(HID) HEADLIGHTS
DISABLING THE LOW BATTERY
LEVEL SENSOR FOR
MAINTENANCE FREE BATTERIES

### AA06130
A
### AA07107

17-May-07

1-Jun-07

AUTO LUBE GREASE FILTER KIT

5-Jul-07

12-Jul-07

MONITOR FOR OPERATION AND


MAINTENANCE (MOM) DISPLAY

### AA07053

2-Apr-07

16-Jul-07

OPERATOR SEAT BACK BREAKAGE

### AA07114

13-Jul-07

24-Jul-07

FLEXIBLE EXHAUST TUBE


CRACKING

### AA07114
A
### AA07159

13-Aug-07

### FN07055

2-Oct-07

2-Oct-07

### AA06110
A

2-May-07

10-Oct-07

### AA07168

5-Oct-07

8-Oct-07

### AA07107
A

8-Nov-07

### AA06085
A

13-Dec-07

### AA07307

8-Jan-07

1-Oct-07

20-Aug-07 FLEXIBLE EXHAUST TUBE


CRACKING
4-Oct-07 CLEAN OUT PROCEDURE FOR
ULTRA CLEAN PRODUCTS
BATTERY DISCHARGE
REAR BRAKE COOLING HOSE
LEAKAGE
MAINTENANCE FREE 8D SERIES
BATTERIES

28-Nov-07 MONITOR FOR OPERATION AND


MAINTENANCE (MOM) DISPLAY
20-Dec-07 LEAKAGE AT FRONT BRAKE
COOLING PIPING
16-Jan-08

PMC CONTROLLER POWER ON


FAULT

VICE NEWS - KAC PRODUCT


PURPOSE

APPLICATION

FAILURE CODE

To introduce a new Windows


95/98 version of card-type
payload meter data processing
software and precautions on
usage of conventional version.

530M-1/4

7P7099

To provide service procedures


to reduce the replacement of
the entire steering column
To alert the field to remove pipe
plugs in replacement hoist
cylinder piston rods before use
Announce New Heater Control
Valve With Improved Controller

530M-1/4

4A3001

530M-1/4

H1JQ5B

530M-1/4

823C99

TO PROVIDE PROPER SEALING


OF DOOR SEALS.

530M-1/4

552520

To introduce kit MK4029 to


improve clamping method for
530M brake cooler/engine
coolant piping.

530M-1/4

03909F

Inform Field Of New Drive


Coupling PC0823

530M-1/4

J14038

Provide information for


servicing the door latch
To introduce an improved oil
pressure sensor mounting
elbow
To inform the field of new
transmission and torque
convertor seal kits, P/N 562-1305051 AND 562-15-05131

530M-1/4

552001

530M-1/4

131738

530M-1/4

15W740

Inform field of improved air


conditioner belt guard
(EH6398) for 530M

530M-1/4

875H37

DISCRIPTION

BF3920 Controller Assembly


and BF3921 Heater Control
Valve (either P/N) Is Replaced
by the Combination of: BF4816
Motorized Heater Control Valve
+ BF4817 Harness Assembly

To introduce new L-clutch parts


with improved wear resistance
for use with the transmission
assembly

530M-1/4

15J740

To introduce new M-clutch discs


with improved wear resistance
for use with the transmission
assembly on 530M

530M-1/4

15E740

Provide New Information to


Customers on Grease Fitting UJoints
Prevent door window breakage
Provide information on revised
design

530M-1/4

125099

530M-1/4
530M-1/4

553330
43B099

Inform customers of improved


pump
Replacement of discontinued
window glass assembly
To introduce cushion mount kit
AK4527
Inform the field of potential
steering rod failures
Inform Customers of Product
Improvement Kit (MK4189)
Inform field of new kits to
prevent brake drag
Inform the field that the
removal of compressor clutch
diode will improve compressor
clutch longevity.

530M-1/4

J11099

530M-1/4

553068

530M-1/4

15B001

530M-1/4

H1X2 Z9

530M-1/4

D110Z9

530M-1/4

43B099

530M-1/4

876BZ9

Removal of this diode from the


clutch circuit permits the
compressor clutch to disengage
quicker. This, in turn, eliminates
much of the drag and wear on
the clutch that resulted from a
slower disengagement speed.
This enhancement provides an
increase in the life span of the
compressor clutch.

To inform the field of proper


charging guidelines.
Inform the field that servicing
certain components on Alma A6 compressors is now possible.

530M-1/4

5A40PB

530M-1/4

874FZ9

Inform Field of Suspension


Design Improvement
To provide an inspection and
repair procedure for the final
drive thrust button.

530M-1/4

5A30CC

530M-1/4

2B7CMQ

Revised guidelines for charging


of the rear suspension
cylinders.
This
procedure provides
information on how to service
A/C compressor components
without having to remove or
replace the compressor and
recover and recharge
refrigerant.
Redesign of flange for
improved reliability and
Inspection and repair procedure
for the final drive thrust button.

Fatigue failures on the steering


cylinder piston rod
Replacement of Relay Switches
and Wiring Contained in

To introduce a new
transmission tube clamp kit
(MK4245).
To
inform the field of proper
instructions for rewiring the 5
volt power supply for the
coolant level sensor.

530M-1/4

1554MT

530M-1/4

DJ00KB

Inform the field of the proper


toe specifIcation and
adjustment procedure.
To inform the field of additional
air conditioning information
including recommended
handling and cleanliness
guidelines.
To inform the field of inspection

530M-1/4

4A54Z9

530M-1/4

8700Z9

530M-1/4

5500HB

530M-1/4

9900Z9

Inform the field of availability of


new, improved final drive ring
gears.
To Introduce An Improved Lock
Pin

530M-1/4

2730HA

530M-1/4

H1J038

To inform the field of a


necessary wiring harness
inspection for the prevention of
engine electrical and
driveability
problems.
To inform the
field of additional

530M-1/4

D520KB

530M-1/4

DPAOMA

530M-1/4

1500GM

530M-1/4

4711HB

530M-1/4

D513BN

530M-1/4

2100Z9

530M-1/4

15B5PC

and repair procedures for


cracking near the ROPS
structure.
Inform the field of new 5000
hour service interval
recommendations.

parts that are required when


replacing the MOM Display.
To inform the field of hardware
and software changes to the
automatic transmission
controller for smoother
downshifting.
To provide welding start and
stop locations for center
crossmember to frame rail
welds.
To inform the field of a kit to
help eliminate transmission
fault codes due to poor
electrical
Introduce contact.
to the field a kit for
increasing differential strength
and durability on certain 530M
Dump Trucks.
Introduce to the field new
transmission filter mounting
bracket (EJ9767)

Introduction of Transmission
Tube Clamp Kit (MK4245).

Adding 5000 hour service


intervals to the Operation &
Maintenance Manuals and Shop
Manuals.

Differential Upgrade Kit


(AK4555)

Introduce to the field a newly


improved compressor belt
guard.
To
inform the field of a kit for
replacing transmission wiring
harnesses for improving
electrical continuity.

530M-1/4

874NHA

New air conditioning


compressor belt guard
(EJ9607).

530M-1/4

D513BN

Inform the field of more


accurate wear indicator devices
for front and rear brakes.
Introduce to the field a new and
improved front wheel hub.
Announce kit (CESW000102) to
the field.

530M-1/4

2E40PC

530M-1/4

2A81Z9

New Front Wheel Hub (EJ9605)

530M-1/4

DA00Z9

Releasing software upgrade kit


to provide enhanced retard
lever control.

Inform the field of possible


frame crack locations and a
procedure for repairing the
frame.
To inform the field of an
improved battery charging
alternator and upgrade kit
To inform the field of an
improved operator seat
To inform the field of changes
to the door window regulator
motor.
Introduce to the field new
heater/air conditioner
assemblies, as well as new
parts lists.

530M-1/4

4710HA

530M-1/4

AB00Z9

530M-1/4
530M-1/4

5710FF,
5710AL,
5537Z9

530M-1/4

8710Z9

Door Window Regulators


(SM2740 &SM2741)
730E/830E/930E - Heater/Air
Conditioner Assembly (PC1066)
530M/HD1500-5 - Heater/Air
Conditioner Assembly (EK3000)

Introduce to the field a kit for


additional dimming of MOM
display brightness.
To release to the field
recommended inspection
procedures, service procedures
and installation/alignment
procedures for the steering
column and to introduce a new
steering stub shaft (EJ9875).

530M-1/4

EB10Z9

MOM Display Visor Kit (XK0159)

530M-1/4

4A35CA

Inspection procedures of
splines in stub shaft and
steering column and service
procedures for proper
installation and alignment of
steering column and steering
control valve.

To inform the field of two kits


for improving reliability of dual
windshield wiper systems.
To inform the field of the T/C
stall speed
To release to the field revised
instructions for replacing
window glass which is bonded
in
place. Preventative
Additional
Maintenance steps to reduce
the amount of contamination in
the front wheel hubs and in the
hydraulic system.

530M-1/4

DY27MS

530M-1/4

0100Z9

Wiper Linkage Supplemental


Mounting Kit (XK0185) Drill
Guide Template Kit (XK0187)
Engine speed at T/C stall for
530M / HD1500 dump trucks

530M-1/4

9900Z9

530M-1/4

6001Z9

Battery Charging Alternator


(XA2085) and Alternator
Upgrade Kit (XA2086)
Operator Seat (EJ8295)

To inform the field of a kit for


replacing accumulator to
bleeddown manifold tubing
with flexible hoses.

530M-1/4

6A01HA

Steering Accumulator Tube


Replacement Kit (XK0183)

Inform the field of a change in


grease specifications.

530M-1/4

990099

530M-1/4

5A

Announce new Extreme


Pressure grease specifications
SUSPENSION CHARGING AND
OILING HEIGHTS

530M-1/4
530M-1/4

15
2B11HC

To inform the field of a


reinforcement procedure for
axle housing cracks.

530M-1/4

2B11HC

Reinforcement procedure for


circumferential cracking
between the suspension and
lower trailing arm brackets.

Inform the field of changes to


the oiling & charging heights on
rear suspensions.

530M-1/4

5A40PB

Inform the field of potential


weak points in pivot structures
due to overloading and fatigue.
To inform the field of proper
bleeding procedures when
servicing front suspensions.
To introduce a kit for improving
the brake cooling filter
mounting, as well as fuel tank
gauge and wiring protection.

530M-1/4

H1J0PG

Revised oiling & charging


heights are being specified for
all 530M and HD1500 trucks.
Announcing a new rear
suspension (EJ6044) that
requires different oiling and
charging heights than previous
suspensions (EG6924 &

530M-1/4

5A30AA

530M-1/4

A5B0FA

Fuel Tank/Brake Filter Mounting


Kit (XK0209)

To announce availability of new


retard lever kit and RCM
software upgrade.
To announce a guard kit for
protecting front and rear wheel
speed sensors.
Provide an adjustment
procedure for body limit switch.
To inform the field of a new,
improved flex elbow with
increased heat resistance and a
longer life span.

530M-1/4

452EPB

530M-1/4

DL10FA

Retard Lever Upgrade Kit


(XK0207) and Brake System
Checkout Procedure
Speed sensor guard kit
(MK4197)

530M-1/4

DN00Z9

530M-1/4

02A1DH

To introduce a kit for improving


service life of the lockup clutch
ECMV.

530M-1/4

159SZC

To inform the field of a repair


procedure for axle housing
cracks.

Repair procedure for


circumferential cracking
between the suspension and
lower trailing arm.

Body limit switch functionality


and operation check.
Flex elbow (EK4612) replaces
flex elbow (EK2939) and flex
elbow (TC2006).
Lockup Clutch Accumulator Kit
(EK4620)

To introduce transmission pump


(PC1577) as a replacement for
pump (PC0773).
To inform the field of repair /
reinforcement procedures for
cracks in the hoist
To inform the field of a 3000
hour sun pinion gear
inspection.
To introduce a kit for installing
tire air valve extension clamps
for prevention of chafing.
To inform the field of a
reliability improvement for air
conditioner systems.
Inform the field of a method for
disabling the battery level
sensor after installing
maintenance free batteries.

530M-1/4

J110AA

530M-1/4

4711HA

530M-1/4

270133

530M-1/4

3A32MV

530M-1/4

8720HA

530M-1/4

DJB1Z9

To inform the field of a kit for


shimming hydraulic tank rear
mounting brackets.
To introduce the over size plate
to use when overhauling the
transmission ass'y
To introduce the modified parts
needed to prevent creeping of
the bearings of the

530M-1/4

6011HA

530M-1/4

1500CA

530M-1/4

1547CA

530M-1/4
530M-1/4

5A
8720HA

530M-1/4

15B AN X

530M-1/4

DJH2ZA

530M-1/4

5A00AA

530M-1/4

1222PN

530M-1/4

2011CA

To introduce a new, reinforced


air conditioning condenser
(EK8720) for increased service
life
To introduce determination
method if the last chance filter
for the transmission E C M V is
being clogged or not

To introduce a new, improved


hydraulic tank oil level sensor.
To introduce new parts to
improve durability of the front
suspensions on dump trucks
To inform the field of proper
lubrication instructions during
installation of the pilot bearing.
Introduce kits and newservice
parts for front drive shaft

New pump design due to shaft


seal leakage through weep
hole.
Frame Reinforcement Kit
(XK0129)
Explanation of sun pinion gear
inspection and wear concerns.
Tire Hose Clamp Kit (EK8717)

Hydraulic Tank Mount


Reinforcement Kit (XK0201)

A/C condenser (EK8720)

This filteris an absolute filter


with a very fine mesh for the
transmission ECMV and is not
equipped with a relief valve.
Large particles that are
bypassed by the main filter
may become trapped in this
filter causing a clogging
situation.
Hydraulic tank level sensor kit
(XK0275)

To introduce improved parts for


reliability and longer service life

530M-1/4

2011CC

To inform the field of the proper


orientation of brake manifold
orifice discs during installation
To inform the field of proper
specifications for the engine
torque output signal
To offer basic guidance when
modifying, repairing or adding
additional electrical, hydraulic
or components to a machines
operating system

530M-1/4

2G50Z9

530M-1/4

989BZ9

530M-1/4

D000PH

To inform field personnel

530M-1/4

2B30Z9

To inform the field of air


conditioning accumulator kits
for improving compressor
service life and system
efficiency.
To document a kit that replaced

530M-1/4

8700Z9

530M-1/4

D510Z9

530M harness Kit (MK3995)

530M-1/4

8700Z9

Guidelines, specifications, and


tips for service.

To announce a special feature


of the automatic transmission
controller.
To Improve Truck Reliability

530M-1/4

1590Z9

Set downshift inhibit time


during rear tire lock for ATC
(7818-95-9000)

530M-1/4

Q120PM

To clarify parts breakdown


information for the bleed-down
manifold.
To document a kit that replaced
wiring harnesses on 530M
dump trucks.
Inform the field of availability of
new, improved final drive ring
gears.
To clarify and announce new
pump part numbers for service.

530M-1/4

4A00Z9

530M-1/4

D510Z9

530M-1/4

2730HA

530M-1/4

J100Z9

wiring harnesses on 530M


dump trucks
To inform the field of additional
air conditioning information
including recommended oiling
and charging guidelines.

530M front drive shaft kit


(EL0532) HD1500 front drive
shaft kit (EL0531)

This Parts and Service News


offers: General Precautions
When Modifying An Electrical
System, Wire And Connector
Repair Methods, Wire
Protection Methids, Clamping
And Retining Wiring, Checking
High Current Circuits,
Protecting Hydraulic Circuits,
Wellding Precautions On
Structural Parts

530M Harness Kit (MK3995)

Inform the field of a new hoist


cylinder quill assembly with
improved fatigue life.
Inform the field of a new hoist
cylinder quill assembly with
improved fatigue life.
To inform the field of new
differential components for
improving reliability.
To inform the field of horn relay
malfunctions and the release of
a kit for preventing future
occurrences.

530M-1/4

H1J0FG

530M-1/4

H1J0FG

530M-1/4

2J33PC

To provide guidelines for


installing new quill assemblies
and quill assembly rework
instructions.
To provide guidelines for
installing new quill assemblies
and quill assembly rework
instructions.

530M-1/4

D162KB

Horn Relay Kit (XK0401)

To inform the field of a


modification for preventing
excessive tie rod rotation
during truck operation.

530M-1/4

4A13ED

To inform the field of frame


horse collar casting inspection,
repair and upgrade procedures.

530M-1/4

2B10HB

To introduce a new PPC valve


and improve truck reliability.
To inform the field of additional
air conditioning information
including recommended oiling
and charging guidelines.

530M-1/4

Q120PM

530M-1/4

8700Z9

To provide general guidelines


for customer-installed options
on deck structures.
To inform the field of changes
to available service parts for air
conditioning compressors
To inform the field of a
modification for preventing
excessive tie rod rotation
during truck operation.

530M-1/4

54N0Z9

530M-1/4

8740Z9

530M-1/4

4A13ED

To inform the field of the proper


guidelines for body heated
exhaust installation.
To inform the field of air
conditioning accumulator kits
for improving compressor
service life and system
efficiency.
To inform the field of the proper

530M-1/4

7900Z9

530M-1/4

8700Z9

530M-1/4

1522PH

530M-1/4

DA00Z9

RCM Update (CESW000105)

530M-1/4

43B1Z9

Brake Valve PC2029

orientation of rear transmission


mounts.
To inform the field of a new
RCM software update.
To inform the field of a new
brake valve.

Instructions for inspecting,


repairing and upgrading 530M /
HD1500 frame horse collar
casting.

Guidelines, specifications, and


tips for service.

To supply part numbers and


information for various bulk
materials.
To announce new product
improvement parts.
To inform the field of the
nacessary guidelines to ensure
safety when handling tire and
rim assembly

530M-1/4

9820Z9

530M-1/4

2040Z9

530M-1/4

3A00FA

To inform the field that new


suspension oil specifications
are recommended for optimum
seal life

530M-1/4

5A00AA

To inform the field of a potential


crack locations in the hoist
casting to frame rail transitions.
To introduce new, heavy duty
rock ejectors.
To inform the field of updated
door and window service
guidelines.
To inform the field of the proper
procedure for checking the
front drive shaft alignment.
To inform the field of new brake
valve spring kits and
serviceability guidelines.
To inform the field of battery
maintenance procedures
To inform the field of additional
air conditioning information
including recommended oiling
and charging guidelines.

530M-1/4

4711HA

Inspection and Repair


Procedure.

530M-1/4

3A12Z9

Rock Ejector Kit (XK0459)

530M-1/4

5521EG

530M-1/4

2020EG

530M-1/4

43B1Z9

530M-1/4

D612PE

530M-1/4

8700Z9

Guidelines, specifications, and


tips for service.

To introduce windshield edge


guard kit (XK0453)
To introduce a kit to repair
leakage at the front brake
cooling piping
To inform the field of proper
salvage procedure for worn or
damaged bearing bores on
steering cylinders

530M-1/4

553BFJ

530M-1/4

0398AA

Windshield edge guard kit


(XK0453)
Front brake cooling piping kit
(XK0373)

530M-1/4

H1X6CE

To inform the field of the


serious consequences of
making changes to the
operator environment or any of
its system and basic criteria set
forth by SAE.
To announce to the field a new
part number for air-conditioning
system oil.

530M-1/4

5500Z9

530M-1/4

874GZ9

Rear Drive Shaft (562-2032801)

To inform the field of improved


protection for the rear brake
cooling oil filter.
To inform the field of improved
protection for the rear brake
cooling oil filter.
To inform the field about Brake
Accumulator Tube Kit (XK0461)
To inform the field of improved
hose routing and clamping for
the rear axle brake cooling
hoses.
To inform the field of a kit
providing improved protection
for the rear suspension
pressure sensors and harness

530M-1/4

0390Z9

Brake Cooling Filter Protection


Kit (EM2831)

530M-1/4

0390Z9

Brake Cooling Filter Protection


Kit (EM2830)

530M-1/4

2G51HA

530M-1/4

0398AA

Brake Accumulator Tube Kit


(XK0461)
Brake Cooling Piping Kit
(EM2948)

530M-1/4

5A40Z9

Rear Suspension Sensor Cover


Kit (XK0481)

To inform the field of the


potential for excessive
premature wear and breakage
of the teeth on transmission
and torque converter lock-up
discs on some Reman
transmission, or on
transmissions that were
overhauled at distributors who
purchased discs from Ripley
PDC.

530M-1/4

151LZC

Discs of part number 195-1532710 were locally sourced by


Komatsu America. This disc has
been used for a number of
years. Discs that were
manufactured by Miba
Corporation were found to not
have the required hardening
process on the teeth. New discs
of this part number can be
identified by the label on the
box that says "Made in Austria"
or "Made in England". If the
discs are not in the original
box, the defective discs can be
identified by their gold color
from the friction material on
the teeth and lack of bluing on
the teeth caused by the
induction hardening process.

To inform the field that new


suspension oil specifications
are recommended for optimum
seal life

530M-1/4

5A00AA

To inform the field of new parts


to resolve door glass breakage
problem
To inform the field of a new
auto lube grease filter kit.
Inform the field of a factory
approved ultrasonic inspection
procedure for checking the
integrity of hydraulic
accumulators.

530M-1/4

5522EG

530M-1/4

8810NX

530M-1/4

6030HB

Auto Lube Grease Filter Kit


(XK0509)

To provide the field with a


procedure that allows the
operator to check the steering
accumulator precharge before
operating the truck.

530M-1/4

6030Z9

To inform the field that all


service rear suspensions and
hoist cylinders will now be
supplied with spherical
bearings
To inform installed.
the field of a new kit

530M-1/4

H100Z9

530M-1/4

0413AC

Fuel Gauge Gasket Kit


(XK0525)

530M-1/4

DA00Z9

Payload Meter II Controller


(RMEH6363)

530M-1/4

4A10GE

530M-1/4

2G51HB

530M-1/4

1550HB

530M-1/4

D513ZC

530M-1/4

5700KB

To inform the field of high


performance headlights.
Inform the field of a method for
disabling the battery level
sensor after installing
maintenance free batteries.

530M-1/4

DU10Z9

530M-1/4

DJB1Z9

To inform the field of a new


auto lube grease filter kit.
To inform the field of a new
replacement part number for
the MOM display.
To inform the field of the
release of a kit for upgrading
the operator seat to a new and
improved design.

530M-1/4

8810NX

530M-1/4

DPH0Z9

530M: A30001A30038, 32628

5714FF

530M: A30001A30038, 32628

0131HA

to help eliminate leakage at the


fuel thank gauge.
To inform the field of a
remanufactured PLMII
Controller (RMEH6363)
To inform the field of wear
specifications for steering
spherical bearings.
To inform the field of a more
reliable brake cooling oil filter
tube
To inform the field of a more
reliable oil level tube
To inform the field of connector
upgrade kit (XK0493)
Inform the field about the
availability of an air seat
connector kit to upgrade the
existing electrical knife
terminal at the air seat to an
improved Deutsch 2-pin
electrical connector.

To introduce new, more durable


exhaust tubes.

Air Seat Connector Kit


(XK0483)

Auto Lube Grease Filter Kit


(XK0509)
MOM Display (7818-92-2003)
replaced by (7818-92-3000)
Seat Back Upgrade Kit
(XK0549)
Air Suspension Ride Seat
(PC2324)
Mechanical Suspension Ride
Seat (PC2371)

To introduce new, more durable


exhaust tubes.
To announce to the field the
proper procedure when using
Ultra Clean products.
To provide instructions to
prevent complete Battery
To inform the field of improved
hose routing and clamping for
the rear axle brake cooling
hoses.
To inform the field of a
maintenance free battery
available as a replacement for
current 8D series battery
applications.

530M: A30001A30038, 32628


ALL

0131HA
6A02BN

ALL

00

530M: A30001A30038, 32628

2G50AA

ALL

D600Z9

To inform the field of a new


replacement part number for
the MOM display.
To introduce a kit to repair
leakage at the front brake
cooling piping.
To inform the field of a new
powertrain management
controller.

530M: A30001A30038, 32628

DPH0Z9

MOM Display (7818-92-2003)


replaced by (7818-92-3000)

530M: A30001A30038, 32628;

0398AA

Front Brake Cooling Piping Kit


(XK0717)

530M: A30001A30038, 32628;

DB5036

Controller (7818-93-1005)

Brake Cooling Piping Kit


(EM5226)