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M/s.

AGROLMOS SUGAR-PER

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-R
SL. NO TAG NO.

DRAWING NO

SERVICE

FLUID DESIGN PR. Kg/CM2


DESIGN
(g)
TEMP.
C

SV001

SE0002-01050200-PID-106/ Rev09

STEAM INLET AT COMMON STEAM HEADER INLET

STEAM

45.5

405

SV002 & SV003

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER PG ISOLATION VALVE

STEAM

45.5

405

SV004 & SV005

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER AIR VENT ISOLATION VALVE

STEAM

45.5

405

SV006

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER TO TURBINE O/L ISOLATION VALVE


STEAM

45.5

405

SV078 & SV079

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER PT ISOLATION VALVE

STEAM

45.5

405

SV044

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER TO PROCESS PRDS OUTLET LINE


STEAM

45.5

405

SV074, SV075, SV076SE0002-01050200-PID-106/


& SV077
Rev09

ROOT & ISOLATION VALVE FOR COMMON HEADER DRAIN STEAM


LINE

45.5

405

SV007,SV008, SV09 &SE0002-01050200-PID-106/


SV010
Rev09

ROOT & ISO. VALVE FOR TURBINE INLET STEAM LINE VENT
STEAM
LINE

45.5

405

SV011,SV012, SV013 SE0002-01050200-PID-106/


& SV014
Rev09

STEAM

45.5

405

10

SV015,SV016, SV017 SE0002-01050200-PID-106/


& SV018
Rev09

ROOT & ISO. VALVE FOR TURBINE INLET STEAM LINE DRAIN
STEAM
LINE

45.5

405

11

SV019

SE0002-01050200-PID-106/ Rev09

DRAIN VALVE FOR STEAM BLOWING LINE

STEAM

45.5

405

12

SV021

SE0002-01050200-PID-106/ Rev09

TURBINE WARMUP VENT LINE ISO. VALVE

STEAM

45.5

405

13

SV023

SE0002-01050200-PID-106/ Rev09

ISO.VALVE AT TURBINE WARMUP VENT DRAIN LINE

STEAM

45.5

405

14

SV024, SV030

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET STEAM TRAP ISO. VALVE (ST102 & ST103)


STEAM

150

15

SV025, SV029

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET STEAM TRAP ISO. VALVE (ST102 & ST103)


STEAM

150

16

SV027

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET BYPASS FOR MECHANICAL NRV

STEAM

150

17

SV028

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET LINE ISOLATION VALVE

STEAM

18

SV031

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET LINE STEAM TRAP ISOLATION VALVE

STEAM

150

19

SV032

SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET LINE STEAM TRAP ISOLATION VALVE

STEAM

150

20
21

SV033
SV034

SE0002-01050200-PID-106/ Rev09
SE0002-01050200-PID-106/ Rev09

TURBINE OUTLET LINE PT ISOLATION VALVE


ISO. VALVE FOR PROCESS LINE STEAM TRAP (ST-105)

STEAM
STEAM

2
2

150
150

22

SV035

SE0002-01050200-PID-106/ Rev09

ISO. VALVE FOR PROCESS LINE STEAM TRAP (ST-105)

STEAM

150

23

SV036

SE0002-01050200-PID-106/ Rev09

ISO.VALVE AT PROCESS DSH-II SPRAY LINE

WATER

67

110

24

SV045, SV046

SE0002-01050200-PID-106/ Rev09

PROCESS PRDS VENT LINE

STEAM

45.5

405

25

SV047, SV048

SE0002-01050200-PID-106/ Rev09

PROCESS PRDS DRAIN LINE

STEAM

45.5

405

MS LINE STEAM FLOW NOZZLE ROOT & ISO.


VALVE

150

M/s. AGROLMOS SUGAR-PERU

Date: 13.06.2016

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-REV 04
TYPE

SIZE NB

RATING

GATE

250

600

END
CONN.

OPER
ATION

FL

ASME
REQD. FOR HYDROMATERIAL
(Y/N)
(Y/N)

SPECIAL

SCH

QTY

REMARKS

YES

YES

SA 234 WPB

GLOBE

25

800

SW

YES

YES

SA 105

GLOBE

25

800

SW

YES

YES

SA 105

YES

YES

SA 234 WPB

YES

YES

SA 105

YES

YES

SA 234 WPB

GATE

200

GLOBE
GATE

600
25

200

800

FL
SW

600

FL

GLOBE

25

800

SW

YES

YES

SA 105

GLOBE

25

800

SW

YES

YES

SA 105

GLOBE

15

800

SW

YES

YES

SA 105

GLOBE

25

800

SW

YES

YES

SA 105

GLOBE

15

800

SW

YES

YES

SA 105

GLOBE

50

800

SW

YES

YES

SA 105

GLOBE

15

800

SW

YES

YES

SA 105

GATE

40

800

SW

NO

NO

SA 105

GLOBE

40

800

SW

NO

NO

SA 105

NO

NO

SA 234 WPB

GATE

500

300

FL

GATE

500

300

FL

NO

NO

SA 234 WPB

GLOBE

40

800

SW

NO

NO

SA 105

GATE

40

800

SW

NO

NO

SA 105

GLOBE
GATE

25
40

800
800

SW
SW

H
H

NO
NO

NO
NO

SA 105
SA 105

1
1

GLOBE

40

800

SW

NO

NO

SA 105

GLOBE

25

800

SW

YES

YES

SA 105

GLOBE

25

800

SW

YES

YES

SA 105

GATE

25

800

SW

YES

YES

SA 105

M/s. AGROLMOS SUGAR-PER

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-R
26

SV049,SV050, SV051 SE0002-01050200-PID-106/


& SV052
Rev09

PROCESS PRDS STEAM FLOW NOZZLE ROOT & ISOLATION


STEAM
VALVE

27

SV064,SV065

SE0002-01050200-PID-106/ Rev09

ISO. VALVE FOR DRAIN AT PROCESS PRDS OUTLET LINE STEAM

150

28

SV066

SE0002-01050200-PID-106/ Rev09

ISO. VALVE FOR VENT AT PROCESS PRDS OUTLET LINE STEAM

150

29

SV042

SE0002-01050200-PID-106/ Rev09

PG ISO. VALVE AT PROCESS DSH-II SPRAY WATER LINE

WATER

67

110

30

SV043

SE0002-01050200-PID-106/ Rev09

NRV VALVE AT PROCESS DSH-II INLET SPRAY WATER LINEWATER

67

110

31

SV080

SE0002-01050200-PID-106/ Rev09

ISO. VALVE AT PROCESS LINE STEAM TRAP (ST106)

STEAM

150

32

SV081

SE0002-01050200-PID-106/ Rev09

ISO. VALVE AT PROCESS LINE STEAM TRAP (ST106)

STEAM

150

33

SV082

SE0002-01050200-PID-106/ Rev09

150

34

SV083

SE0002-01050200-PID-106/ Rev09

ISO. VALVE AT PROCESS LINE STEAM TRAP (ST108)

STEAM

45.5

405

35

SV084

SE0002-01050200-PID-106/ Rev09

ISO. VALVE AT PROCESS LINE STEAM TRAP (ST108)

STEAM

45.5

405

SV085

SE0002-01050200-PID-106/ Rev09

COMMON STEAM HEADER TO PROCESS PRDS- II OUTLETSTEAM


LINE

45.5

405

24

SV086, SV087

SE0002-01050200-PID-106/ Rev09

PROCESS PRDS VENT LINE

STEAM

45.5

405

25

SV088, SV089

SE0002-01050200-PID-106/ Rev09

PROCESS PRDS DRAIN LINE

STEAM

45.5

405

26

SV090,SV091, SV092 SE0002-01050200-PID-106/


& SV093
Rev09

PROCESS PRDS STEAM FLOW NOZZLE ROOT & ISOLATION


STEAM
VALVE

45.5

405

27

SV105,SV106

SE0002-01050200-PID-106/ Rev09

ISO. VALVE FOR DRAIN AT PROCESS PRDS OUTLET LINE STEAM

150

28

SV107

SE0002-01050200-PID-106/ Rev09

ISO. VALVE FOR VENT AT PROCESS PRDS OUTLET LINE STEAM

150

30

SV108

SE0002-01050200-PID-106/ Rev09

NRV VALVE AT PROCESS PRDS-II TERMINAL WITH PROCESS


STEAM
LINE

150

30

SV116

SE0002-01050200-PID-106/ Rev09

NRV VALVE AT PROCESS PRDS-I TERMINAL WITH PROCESS


STEAM
LINE

150

30

SV117

SE0002-01050200-PID-106/ Rev09

GATE VALVE AT PROCESS PRDS-I TO FUTURE PROCESS HOUSE


STEAM LINE

150

SV118
SV119

SE0002-01050200-PID-106/ Rev09
SE0002-01050200-PID-109/ Rev02

GATE VALVE AT NEW TURBINE BLEED LINE


STEAM
COMMON STEAM HEADER TO TURBINE-II O/L ISOLATION VALVE
STEAM

2
74

150
490

SV120,SV121, SV122 SE0002-01050200-PID-109/


& SV123
Rev02

ROOT & ISO. VALVE FOR TURBINE-II INLET STEAM LINE VENT
STEAM
LINE

74

490

SV125,SV126, SV127 SE0002-01050200-PID-109/


& SV128
Rev02

74

490

74

490

STEAM

74

490

30

ISO. VALVE FOR DRAIN AT PROCESS LINE

MS LINE STEAM FLOW NOZZLE ROOT & ISO.


VALVE

45.5

STEAM

STEAM

ROOT & ISO. VALVE FOR TURBINE-II INLET STEAM LINE DRAIN
STEAM
LINE

405

10

SV129,SV130, SV131 SE0002-01050200-PID-109/


& SV132
Rev02

34

SV133 & SV134

SE0002-01050200-PID-109/ Rev02

11

SV136

SE0002-01050200-PID-109/ Rev02

DRAIN VALVE FOR STEAM BLOWING LINE

STEAM

74

490

12

SV137

SE0002-01050200-PID-109/ Rev02

TURBINE-II WARMUP VENT LINE ISO. VALVE

STEAM

74

490

ISO. VALVE AT PROCESS LINE STEAM TRAP (ST109)

M/s. AGROLMOS SUGAR-PERU

Date: 13.06.2016

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-REV 04
GLOBE

15

800

SW

YES

GATE

40

800

SW

NO

GLOBE

25

800

SW

NO

GLOBE

15

800

SW

YES

NRV

25

800

SW

YES

GATE

40

800

SW

NO

GLOBE

40

800

SW

GATE

40

800

SW

GATE

25

800

SW

GLOBE

25

800

SW

GATE

200

600

FL

YES

SA 105

NO

SA 105

NO

SA 105

YES

SA 105

YES

SA 105

NO

SA 105

NO

NO

SA 105

NO

NO

SA 105

NO

NO

SA 105

NO

NO

SA 105

YES

YES

SA 234 WPB

GLOBE

25

800

SW

YES

YES

SA 105

GATE

25

800

SW

YES

YES

SA 105

GLOBE

15

800

SW

YES

YES

SA 105

GATE

40

800

SW

NO

NO

SA 105

GLOBE

25

800

SW

NO

NO

SA 105

NRV

800

300

FL

NO

NO

SA 234 WPB

NRV

800

300

FL

NO

NO

SA 234 WPB

GATE

800

300

FL

NO

NO

SA 234 WPB

GATE
GATE

600
250

300
800

FL
FL

H
V

NO
YES

NO
YES

SA 234 WPB
SA 217 WC6

1
1

GLOBE

25

800

SW

YES

YES

SA 185 F22

GLOBE

15

800

SW

YES

YES

SA 185 F22

GLOBE

25

800

SW

YES

YES

SA 185 F22

GATE

25

800

SW

YES

YES

SA 185 F22

GLOBE

15

800

SW

YES

YES

SA 185 F22

GLOBE

50

800

SW

YES

YES

SA 185 F22

04

M/s. AGROLMOS SUGAR-PER

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-R
13

SV139

SE0002-01050200-PID-109/ Rev02

27

SV140,SV141, SV142 SE0002-01050200-PID-109/


& SV143
Rev02

31

SV144

32

ISO.VALVE AT TURBINEL-II WARMUP VENT DRAIN LINE

STEAM

74

490

TURBINE-II BLEED LINE STEAM FLOW NOZZLE ROOT & ISOLATION


STEAM VALVE

150

SE0002-01050200-PID-109/ Rev02

ISO. VALVE AT TURBINE-II BLEED TO PROCESS LINE STEAM


STEAM
TRAP (ST-110)

150

SV145

SE0002-01050200-PID-109/ Rev02

ISO. VALVE AT TURBINE-II BLEED TO PROCESS LINE STEAM


STEAM
TRAP (ST-110)

150

23

SV146

SE0002-01050200-PID-109/ Rev02

ISO.VALVE AT PROCESS DSH-VI SPRAY LINE

WATER

67

110

29

SV152

SE0002-01050200-PID-109/ Rev02

PG ISO. VALVE AT PROCESS DSH-VI SPRAY WATER LINE WATER

67

110

30

SV153

SE0002-01050200-PID-109/ Rev02

NRV VALVE AT PROCESS DSH-VI INLET SPRAY WATER LINE


WATER

67

110

36

D001

SE0002-01050200-PID-107/ Rev01

ISO VALVE AT PROCESS EXHAUST STEAM LINE

STEAM

1.5

37

D008

SE0002-01050200-PID-107/ Rev01

NRV VALVE AT PROCESS CONDENSATE LINE

WATER

2
100

38

D002,D006

SE0002-01050200-PID-107/ Rev01

ISO VALVE AT PROCESS EXHAUST STEAM LINE- STEAM TRAP


STEAM

1.5

39

D003& D007

SE0002-01050200-PID-107/ Rev01

ISO VALVE AT PROCESS EXHAUST STEAM LINE- STEAM TRAP


STEAM
(ST-201 & ST-202)
1.5

D004

SE0002-01050200-PID-107/ Rev01

ISOLATION VALVES AT PT 201

STEAM

1.5

41

D005

SE0002-01050200-PID-107/ Rev01

ISOLATION VALVES AT VENT LINE

STEAM

1.5

42

D009

SE0002-01050200-PID-107/ Rev03

NRV VALVE AT MAKE UP WATER LINE AFTER LCV0101

WATER

100

43

D010

SE0002-01050200-PID-107/ Rev03

NRV VALVE AT PROCESS CONDENSATE LINE (AT DEAERATOR


WATER
INLET)

100

44

D011 & D012

SE0002-01050200-PID-107/ Rev03

ISO. VALVE AT DM WATER PUMP (DWP01 & DWP02) SUCTION


WATER
LINE

110

45

D013 & D014

SE0002-01050200-PID-107/ Rev03

NRV VALVE AT DM WATER PUMP (DWP01 & DWP02) OUTLET


WATER

100

46

D015 & D16

SE0002-01050200-PID-107/ Rev03

ISO. VALVE AT DM WATER PUMP (DWP01 & DWP02) DISCHARGE


WATERLINE

110

110

40

WATER

47

D17

SE0002-01050200-PID-107/ Rev03

BYPASS VALVE AT DEAERATOR OVERFLOW LINE

44

D018 & D019

SE0002-01050200-PID-107/ Rev03

ISO. VALVE AT DM WATER PUMP (DWP03 & DWP04) SUCTION


WATER
LINE

110

45

D020 & D021

SE0002-01050200-PID-107/ Rev03

NRV VALVE AT DM WATER PUMP (DWP03 & DWP04) OUTLET


WATER

100

46

D022 & D023

SE0002-01050200-PID-107/ Rev03

ISO. VALVE AT DM WATER PUMP (DWP03 & DWP04) DISCHARGE


WATERLINE

110

48

SPARE

STEAM

45.5

405

49

SPARE

STEAM

45.5

405

50

SPARE

STEAM

45.5

405

M/s. AGROLMOS SUGAR-PERU

Date: 13.06.2016

VALVE LIST JOB No. : SE0002


Doc. ID : SE0002-99080100-DOC-102-REV 04
GLOBE

15

800

SW

YES

GATE

15

800

SW

NO

GATE

40

800

SW

GLOBE

40

800

SW

GLOBE

25

800

GLOBE

15

NRV

25

YES

SA 185 F22

NO

SA 105

NO

NO

SA 105

NO

NO

SA 105

SW

YES

YES

SA 105

800

SW

YES

YES

SA 105

800

SW

YES

YES

SA 105

GATE

400

300

FL

NO

NO

SA 234 WPB

NRV

200

300

FL

NO

NO

SA 234 WPB

GATE

40

800

SW

NO

NO

SA 105

GLOBE

40

800

SW

NO

NO

SA 105

GLOBE

15

800

SW

NO

NO

SA 105

25

800

SW

GLOBE

NO

NO

SA 105

NRV

150

300

FL

NO

NO

SA 234 WPB

NRV

200

300

FL

NO

NO

SA 234 WPB

GATE

250

150

FL

NO

NO

SA 234 WPB

NRV

200

150

FL

NO

NO

SA 234 WPB

GLOBE

200

150

FL

NO

NO

SA 234 WPB

GLOBE

200

150

FL

NO

NO

SA 234 WPB

GATE

200

150

FL

NO

NO

SA 234 WPB

NRV

150

150

FL

NO

NO

SA 234 WPB

GLOBE

150

150

FL

NO

NO

SA 234 WPB

GLOBE

25

800

SW

YES

YES

SA 105

10

GLOBE

15

800

SW

YES

YES

SA 105

10

GLOBE

40

800

SW

YES

YES

SA 105

10

04

TOTAL NO. OF VALVES

154

SPECIAL NOTE TO VENDOR

I VALVES GENERAL TECHNICAL REQUIREMENT:


All valves shall be suitable for the service conditions i.e. flow, temperature and pressure, at which they are required to operate. Valves performing similar duties and of same size, rating, material and type shall be
1 interchangeable with one another.
2 All rising stem valves shall be provided with back seat to permit repacking (of glands) with valves in operation. All valves shall preferably be of outside screw and yoke type.
3 Reconditioning of seating surface shall be possible without removing the valve body from the line.
4 All valves shall be closed by rotating the hand wheel in the clockwise direction when looking at the face of the hand wheel.
5 All valves shall have indicators or direction clearly marked on the hand wheel so that the valves opening / closing can be readily determined.
Integral bypass valve shall be provided for valves of size 250 DN and above with pressure class rating 300, and 600. Integral bypass valve shall be forged gate or globe valve socket welded to ASME
6

7 When globe valves are provided as integral bypass valve, the direction of flow of fluid must be marked on the body of the main valve by stamping or embossing.
The integral bypass valve shall have the provision for locating both the sides of the main valve as per the site requirement. So that the main valve body must have the tapping provision with plug on opposite side to
8 bypass valve mounted location.
9 Integral bypass valve shall be supplied in the condition of "As welded" with the main valve. The size of the valve shall be as per MSS SP-45
10 The body seat shall be inclined at such an angle from the vertical so as to facilitate closing and to prevent chattering for check valves.
11 Direction of flow shall be marked on the body of globe valve and check valve.
12 All valves under the purview of Third Party shall be provided with ASME certificate.
13 No asbestos or cadmium based material shall be used.
14 All gate valves with pressure seal bonnet shall be provided with External Pressure relief valve for 4" and above sizes. For Less than 4" Pressure relief Holes to be provided.
15 Torque limit on the hand wheel to be as per API 6D.
Torque limit on the hand wheel to be maintained as per API 6D. In case vendor wants to optimise the cost by awaiting Gear operator, Such a case vendor to provide the equalising line to minimise th
16 equalising Line to be provided based on MSS SP-45

M/s. AGROLMOS SUGAR-PERU


VALVE LIST JOB No. : SE0002
Doc. ID : SE0002-99080100-DOC-102-REV 04

w, temperature and pressure, at which they are required to operate. Valves performing similar duties and of same size, rating, material and type shall be

o permit repacking (of glands) with valves in operation. All valves shall preferably be of outside screw and yoke type.
out removing the valve body from the line.
he clockwise direction when looking at the face of the hand wheel.
ed on the hand wheel so that the valves opening / closing can be readily determined.
ze 250 DN and above with pressure class rating 300, and 600. Integral bypass valve shall be forged gate or globe valve socket welded to ASME B 16.11.

e, the direction of flow of fluid must be marked on the body of the main valve by stamping or embossing.
ng both the sides of the main valve as per the site requirement. So that the main valve body must have the tapping provision with plug on opposite side to integral

of "As welded" with the main valve. The size of the valve shall be as per MSS SP-45
he vertical so as to facilitate closing and to prevent chattering for check valves.
alve and check valve.
ovided with ASME certificate.

ded with External Pressure relief valve for 4" and above sizes. For Less than 4" Pressure relief Holes to be provided.

API 6D. In case vendor wants to optimise the cost by awaiting Gear operator, Such a case vendor to provide the equalising line to minimise the torque. The
5

Date: 13.06.2016