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## Calculating Expansion Tanks

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## Calculating Expansion Tanks

Calculating expansion volume in open, closed and diaphragm expansion tanks

## Pressure Vessel Software

www.cea-int.com
Expansion tanks are required in heating, cooling or air condition systems to avoid unacceptable increase of system pressures during heat-up.

## Explosive Power of Superheated Water

1 lb (0.45 kg) of nitroglycerine > 2 000 000 ft lbf (2 700 000 J)
1 lb (0.45 kg) of water flashed into steam > 750 000 ft lbf (100 000 J)

## Expansion tanks are in general designed as

open tanks
closed compression tanks
diaphragm tanks
Net expansion of water can be expressed as
Vnet = (v1 / v0) - 1

(1)

## Vnet = necessary expansion volume of water

v0 = specific volume of water at initial (cold) temperature (ft3/lb, m3/kg)
v1 = specific volume of water at operating (hot) temperature (ft3/lb, m3/kg)

## Required volume of an open expansion tank can be expressed as

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7/10/13

## Calculating Expansion Tanks

Vet = k Vw [(v1 / v0) - 1]

(2)

## Vet = required expansion tank volume (gallon, liter)

k = safety factor (approximately 2 is common)
Vw = water volume in the system (gallon, liter)
v0 = specific volume of water at initial (cold) temperature (ft3/lb, m3/kg)
v1 = specific volume of water at operating (hot) temperature (ft3/lb, m3/kg)
With an open expansion tank fresh air absorbed to the water tend to corrode the system. Open expansion tanks must be located above the
highest heating element, in general on the top of buildings, where it may be exposed to freezing.

## Closed Compression Expansion Tanks

Closed compression tanks can be designed as
adjustable expansion tank - air is evacuated or injected by an automatic valve to the tank to control the system pressure when the
temperature and expansion of the water rise or falls
pump-pressured cushion tank - water is evacuated or injected to compensate temperature rice or fall
compression tank with a closed gas volume - the tank contains a specific volume of gas which is compressed when the temperature
and system volume increase.

## The required volume of closed expansion tanks can be expressed as

Vet = k Vw [ ( v1 / v0 ) - 1 ] / [ ( pa / p0 ) - ( pa / p1 ) ]

(3)

where
pa = atmospheric pressure - 14.7 (psia)
p0 = system initial pressure - cold pressure (psia)
p1 = system operating pressure - hot pressure (psia)

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## initial temperature 50oF

initial pressure 10 psig
maximum operating pressure 30 psig

## Diaphragm Expansion Tanks

The required tank volume of diaphragm expansion tank can be calculated as
Vet = k Vw [ ( v1 / v0 ) - 1 ] / [ 1 - ( p0 / p1 ) ]

(4)

initial temperature 50 oF
initial pressure 10 psig
maximum operating pressure 30 psig
safety factor aprox. 2
acceptance factor aprox. 0.5

## Example - Volume Open Expansion Tank

The minimum volume of an open expansion tank for a system with 1000 gallons of water heated from 68 oF to 176 oF can be calculated as
Vet = 2 (safety factor) (1000 Gallons) [( (0.01651 ft3/lb) / (0.01605 ft3/lb) ) - 1]
= 57 (gallons)

## Current Loop Calibrator

www.Sil.co.uk
Source/sink 0-20, 0-10, 4-20 mA etc 3 switched setpoints. Also 0-10V
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Heating - Heating systems - capacity and design of boilers, pipelines, heat exchangers, expansion systems and more

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## Calculating Expansion Tanks

Related Documents
Closed Expansion Tank Sizing - Low temperature closed expansion tank sizing
Diaphragm Expansion Tank Sizing - Low temperature diaphragm expansion tank sizing - tank volume and acceptance volume
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Heat Loss from Buildings - Overall heat transfer loss from buildings - transmission, ventilation and infiltration
Hot Water Heating Systems - a Design Procedure - A hot water heating system design procedure - heat loss, boiler rating, heater units
and more
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Thermal Expansion - Volumetric or Cubic - Cubical expansion when changing temperature - online calculator

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