Henan Dajia Mining Machinery Co.

, Ltd
Tel: +86-371-67575157
Fax: +86-371-67571922
Mob: +86-15617816797
Web: wwww.dajia-engineering.com
www.rotarykiln-dajia.com
Add: 500m West, Crossroad of Rizhao and Industrial road, Zhengzhou city, China.

Regenerative Furnace
www.dajia-engineering.com
Gary Li

2016

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

Company Instruction
Henan No.3 Machinery Factory is one of largest machinery manufacturing and important enterprises in Zhengzhou City,
founded in 1902. After joint-stock reform, we established the Henan Dajia Mining Machinery Co., Ltd, and specialized in
designing and producing mining machinery, processing equipment, rotary kiln, building material equipment, etc. With rich
experience and solid strength, we design the whole set of crusher, crushing machine, mining and cement equipment by
ourselves, and its quality get thought international quality system.

Our company is largest mining machine manufacturing enterprise and also the equipments widely used in mining, industry,
chemical, construction, etc. Henan Dajia Mining Machinery Co., Ltd has advanced testing equipment for ensure the
manufacturing quality, also formed strict quality assurance system, achieved ISO9001 certification in 1997 and transfer to
2000version certification in 2003..
Now, we mainly produce crusher, rock breaker, ball mill, rotary kiln, etc, vibrating screen, feeder and other relate machine
as chain equipment for whole plant. Our thirty various plants included sand & gravel crushing, mining, cement, ceramsite,
etc. High-tech, high reliability, low maintenance cost, make sure our equipment in the industry-leading level. Our machinery
has been exported to more than 40 countries, widely used global mining and construction industries. Our Experienced and
sales-team provide you full technical details; technical engineers help you to solve the production problems. Worldwide
clients and fellow-industry have recognition and praise for our technology.
Our company also have a small factory which located in Xinxiang for making foraged mining spare parts.

With over 20 years experience, we formed our own design and production team, not only providing you mining machinery,
but also offer you spare parts and mining equipment repair service. With concerted efforts since its inception,
Dajia-engineering has successfully catapulted itself to extraordinary heights as a reputed manufacturer & exporter of gears
for various industrial applications. Our core objective is to achieve the maximum level of customer satisfaction and are
committed to quick delivery and prompt services. We believe in the use of innovative technology in our manufacturing
Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

processes to ensure the production of goods of international standards at the most competitive prices.

Our Production Ability

Plate Rolling Machine 50mm x 3000mm

1 No.

Plate Rolling Machine 35mm x 3000mm

1 No.

Hydraulic Press 500 Tons & 100 Tons

1 No.

Radial Drill (HMT - RM/63)

6 Nos.

Radial Drill 50 x 1800

4 Nos.

Lathe Machine - 609Center height x 5100 Bed length x 635 width (mm)

3 Nos.

Lathe Machine - 203Center height x 1650Bed length x 890 width (mm)

7 Nos.

Shaping Machine 610mm stroke

1 No.

Hydraulic Power Hacksaw 400

mm

1 No.

Welding Rectifiers 400 A

33 Nos.

Welding Rectifiers 600 A

3 Nos.

Automatic Welding Machine

3 Nos.

Tig welding machine - 400 A

1 No.

SAW Machine - 1200 A

1 No.

Air plasma cutting - 75mm

1 No.

Motorized Hydrotest Pump

1 No.

Weighing machine platform type 1000 kg.

1 No.

Air compressor

5 Nos.

Chrome Plated Rolling Machine - 2500mm x 12mm thk.

1 No.

Plate Cutting Machine

2 Nos.

50T Crane

1 No.

30T Crane

1 No.

26T Crane

2 Nos.

16T Crane

1 No.

10T Crane

2 No.

10T Mobile Crane

1 Nos.

5Tons Forklift

1 No.

30Tons Forklift

1 No.

Being one of the leading and responsible manufacturers in the region, labors working condition and environment concern us
very much. We constantly review workplace condition and environment to provide a safe and comfortable place for labors,
provide reasonable employee benefit and employ no forced labor or child labor.

Regenerative Furance
Henan Dajia Mining Machinery Specialized in produce rotary kiln, rotary dryer, ball mill, etc. But we also know investment
of rotary kiln project is too huge, and large production capacity must use it. So we also design and produce small economic
Regenerative furnace for small and medium calcination plant.
This is why we design, produce and sell new-type furnace for limestone, Magnesium Oxide, dolomite, etc, the inner
temperature reach 1200C.
Contact with us for this new machinery, and Chinese largest refactory manufacture is already use our machinery in their
Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

current plant.

Production Process
Material feeding into furnace via preheating, calcination, cooling, final products fall to bottom of the conveyor, The CO2
and stone exchange heat, temperature lower down to 50C, and then going into CO2 recovery system. The heating system
using heat accumulating type reversing high temperature air combustion technology (HTAC), thermal efficiency is greater
than
95
percent.

CO2 99% Recycovery

Features
1 External heated indirectly heating material, it can collect CO2 that was produced by calcine (concentration is greater than
99percent).
2 When heating the gas, fuel gas is not connecting with material, not contaminated, get rid of the dust removal system.
3 It can charging power, the feeding size is 3-50mm, high utilization rate of raw material.
Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

4 Low energy consumption: 700kcal/kg.

5 Low power consumption: 15kWh/kg
6 Natural ventilation, get rid of combustion fan.
7 Low investments, small land require.
Regenerative Furnace Section View

Material Feeding Section

Furnace body & Calcination Section

Cooling & Discharging Section

High Temperature Air Combustion Technology (HTAC).

Regenerative furnaces have two chambers, each containing refractory material, called the checker. While in one chamber
the combustion gases pass through the checker and enter the furnace in the other chamber the checker is heated, or
regenerated, with the outgoing hot exhaust gas. The furnace operates in two cycles, where about every 30-90seconds; the
flow is reversed so that the new combustion air can be heated by the checker. Typical air preheat temperatures (depending
on the number of ports) are normally in the range of 1000-1200 C, sometimes up to 1250 C. Regenerative furnaces are
very common in industry.
After passing through reversing system into the right side of regenerative burner, air was preheated, and combustion with
gas in the chamber of stove to generate fuel gas , when fuel gas get into the left side of regenerative burner , a lot of heat
was carrying by fuel gas was absorbed in heat retainer (ceramic honeycomb)in the regenerative burner
After a reversing recycle (about 30-90 seconds), the original heat regenerator group, and now release the heat, on the
contrary, the exothermic heat regenerator group, and now absorption of heat.
Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

Repeat the above description the process of burning, recycle.

By means of the process of combustion and recycle the waste heat, the temperature of fuel gas fall below 150the waste
heat was taken good use of it, reduce the loss.

Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.

Henan Dajia Mining Machinery Co., Ltd

Whatsapp: +8615617816797

Web: www.dajia-engineering.com

HTAC is totally new combustion technology and widely spread and applied in developed country since 1990s.
HTAC has the advantages of high efficiency of waste gas recycle, high temperature preheat air and low pollution emission.
Our company is the first time combine the heat accumulating type reversing high temperature air combustion
technology(HTAC) with the calcine stove, we have researched external regenerative heat calcining upright furnace, which
has the features of low energy consumption, furnace temperature uniformity , easy control the stove temperature, high
efficiency and energy saving .
Compare with other kilns
Dajias calcining stove (external regenerative heat vertical high efficiency and energy saving calcining stove) compared
with the vertical preheater and vertical cooling rotary kiln, parallel flow regenerative heat double shaft vertical kiln see as
follows:
No.

Item

Rotary Kiln

Shaft Kiln

Regenerative Furnace

Model

3800*58000

DJ-500

RDJ-500

Capacity

500T/D

500T/D

500T/D

QTY

1 Sets

1 Sets

1 Sets

Energy Consumption

1350Kcal/kg

870 Kcal/kg

700-750 Kcal/kg

Regenerative Furnace is
better

Kiln Liner life

2 years

3-8years

10 years

Refractory materials

Manpower

53 People

32 People

10 People

Land require

4930m

1645m

800m2

Material Feeding Size

10-50mm

40-200mm

3-50mm

Power Consumption

30 KWh/t

35 KWh/t

15 KWh/t

Calculate based on your

local price

10

Approx. Investment

5170000

5840000

3500000

US Dollars

11

Dust collecting
system

Yes

Yes

No

CO2

Going to
atmosphere

Going to
atmosphere

Collect via pipe,

Purity>99%

13

Application Material

Cement, Lime,
bauxite,
kaolin, frac
sand, ceramsite
sand, oil
proppant,
sponge iron,
zinc oxide, etc

Lime, cement

Lime, gypsum,
magnesium oxide,
magnesium

14

Inner Temperature

900-1800 C

900-1800 C

850-1200 C

15

Max Capacity

Up to 9000T/D

2000t/d

No limited

12

Remark

Regenerative Furnace
can also produce two
products

Henan Dajia Mining Machinery Co., Ltd mainly produce and install rotary kiln projects, shaft kiln, regenerative furnace
plants, contact with us if need any kind of mining machines.
Henan Dajia Mining Machinery Co., Ltd
Tel: +86-371-67575157
Fax: +86-371-67571922
Mob: +86-15617816797
Web: wwww.dajia-engineering.com
Add: 500m West, Crossroad of Rizhao and Industrial road, Zhengzhou city, China.
Add: 500M West, Crossroad of Rizhao and Industrial Road, Mazhao Industrial Zone, Zhengzhou city, China.