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drives,
SiC
devices,
switching
I. INTRODUCTION
DJUSTABLE speed drive systems are undergoing significant changes with the application of wide-bandgap
semiconductor devices, such as silicon carbide (SiC), due to
their increased junction operating temperature, low specific onresistance, and high switching speed capability. Among these
benefits, the fast switching plays a key role in reducing switching losses, shortening dead time for a phase leg, and increasing
switching frequency capability. As a result, a SiC motor drive
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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 10, OCTOBER 2015
Fig. 1.
IMD.
Configuration comparison between the double pulse tester and three-phase PWM inverter-fed IMD: (a) DPT circuit; and (b) three-phase PWM inverter-fed
Fig. 2.
under pulse test and continuous operating condition in a threephase PWM inverter connected to an induction motor.
II. IMPACT OF INDUCTIVE LOADS
ON SWITCHING PERFORMANCE
As can be observed in Fig. 1(a), the load inductor of the
DPT circuit is paralleled with the upper switch, assuming the
lower switch is selected as the device under test (DUT). During
the switching transient, the upper switch stays OFF, and can
be modeled as a conducting diode when the switching current
is commutating (i.e., current rise subinterval tcr during turn-on
transient and current fall subinterval tcf during turn-off transient
in Fig. 2) or an output capacitance, while the switching voltage
is changing (i.e., voltage fall subinterval tv f during turn-on transient and voltage rise subinterval tv r during turn-off transient
in Fig. 2). Thus, the DPT circuit can be redrawn as Fig. 3,
where ZL represents the inductive load impedance. If ZL is
much greater than the equivalent impedance of the upper switch
during the switching transient, then the impact of inductive load
on the switching performance can be neglected; otherwise, ZL
must be taken into consideration. For the specific analysis of the
comparisons between DPT load inductor and induction motor
load, four 115-H inductors in series are employed to form a
DPT load inductor, which is a typical way of designing DPT
load inductor with small parasitic capacitance; a 7.5-kW induction motor and 2-m power cable are selected to represent of
the motor load, since it is a proper load in terms of power rating for the SiC devices under evaluation (CREE CMF20120D
1200-V/24-A SiC MOSFETs). In addition, for the higher power
rating induction motor with longer power cable in many practical applications, the associated impedance ZL at high frequency
becomes lower [15]. Thus, the motor load selected in our study
case indicates a conservative impact of induction motor on the
switching performance. Then, the generality of the following
analysis is not lost.
A. Impact of Induction Motor on Switching Performance
As illustrated in Fig. 3, during the switching current commutation subinterval, the impedance of the upper switch is extremely small since it can be considered as a voltage source.
During the switching voltage change subinterval, the impedance
of the upper switch depends on the output capacitance of the
device. Normally, the equivalent impedance of the upper switch
is also small in the switching-related frequency range that is
determined by the switching speed [9]. Typically, the frequency
range is several megahertz to tens of megahertz for SiC devices
considering switching intervals of tens of nanoseconds.
ZHANG et al.: EVALUATION OF SWITCHING PERFORMANCE OF SIC DEVICES IN PWM INVERTER-FED INDUCTION MOTOR DRIVES
Fig. 4.
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Impedance and circuit model of inductive loads: (a) Impedance of inductive loads versus C o s s of SiC device; and (b) circuit model of inductive loads.
Fig. 6.
Fig. 5. Impact of parasitics of induction motor on switching current: (a) Turnon transient; and (b) turn-off transient.
In the typical DPT, the load inductor during a switching transient can be approximated as a current source. Ideally, due to
the infinite impedance of the current source during this dynamic process, the load inductor has no impact on the switching
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above 700 kHz, the DPT load impedance is greater than the devices impedance due to its output capacitance. Consequently,
the induction motor will play a significant role in the switching behavior of the DUT due to the small motor impedance at
high frequencies. Also, it is important to note that SiC has
smaller output capacitance than its Si counterpart, resulting
in higher equivalent impedance and making the SiC switching behavior more susceptible to the parasitics of the induction
motor.
Based on the measured impedance, circuit models of the DPT
load inductor and motor load are built, as shown in Fig. 4(b)
following the methods in [15], [17][19]. Each parameter in
the circuit model has physical meaning and significance. Ld
refers to the stator winding leakage inductance; Re represents
the high-frequency iron loss of the stator winding; Lt , Ct , and
Rt are introduced to capture the second resonance in the motor impedance characteristics, according to [17], that may be
caused by the skin effect and turn-to-turn capacitance of the
stator windings. As can be observed in Fig. 4(a), the fitted
curves of the inductive load impedance based on the circuit
models can represent the critical characteristics of the motor
and DPT impedances. During the switching transient, the large
inductance Ld can be modeled as a current source, as shown
in Fig 5. It is the series resonant network formed by Lt , Ct ,
and Rt that affects the switching performance. Compared with
the DPT load inductor with extremely small parasitic capacitance Ct (1.2% Coss of SiC MOSFET under evaluation) and
large damping resistance Rt (625 ), the parasitic capacitance
Ct of the induction motor is six times that of Coss of the SiC
MOSFETs, and its corresponding damping resistance Rt (10
) is relatively small. Therefore, in the time domain, considering the high dv/dt drain-source voltage of the upper switch
Vds H across the RLC series resonant network, the induction
motor with large Ct and small Rt causes more serious parasitic ringing with longer duration. This parasitic ringing causes
additional resonant current to flow in the switching commutation loop. Also, the switching performance of the lower switch
is affected. Unlike the typical high frequency parasitic ringing
(typically tens of megahertz) due to the resonance between the
power loop inductance and Coss of power devices, the ringing
caused by parasitics of the induction motor has relatively low
frequency with 5.4 MHz in our case study [see Fig. 4(a)]. Also,
this lower frequency ringing will be observed in the drain current
of the lower switch during the turn-on transient and drain current
of the upper switch during the turn-off transient, as illustrated
in Fig. 5.
B. Impact of Induction Motor With Power Cable
on Switching Performance
Induction motor drive systems fed with a power cable are
widely used in many industrial applications. It is, therefore,
necessary to evaluate the impact of an induction motor with
a power cable on the switching performance. Fig. 6 displays the impedance comparison between the induction motor
and the induction motor with 2-m power cable. The impedances
of the induction motor and the induction motor plus power cable
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 10, OCTOBER 2015
ZHANG et al.: EVALUATION OF SWITCHING PERFORMANCE OF SIC DEVICES IN PWM INVERTER-FED INDUCTION MOTOR DRIVES
Fig. 8.
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Connection structures of inductive loads according to different sections of space vector modulation.
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Fig. 12.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 10, OCTOBER 2015
Different inductive loads: (a) DPT load inductor; and (b) 7.5-kW induction motor with 2-m power cable.
formed between the drain base plate of the SiC devices and the
common heat sink plate [13]. In the end, this capacitance CH S
is paralleled with devices, which equivalently increases their
effective Coss . However, in an IMD for our study, in addition
to the coupling capacitance between devices and heat sink, the
parasitics of the induction motor is paralleled with devices as
well, as shown in Fig. 10. Compared with the motor parasitic
capacitance Ct [764 pF in Fig. 4(b)], the coupling capacitance
(39.75 pF based on our test setup) is only 5.2% of Ct . Therefore,
the capacitive coupling effect is insignificant when evaluating
the switching performance of SiC MOSFETs in an IMD with
relatively large capacitive parasitics.
Fig. 13. Test circuits for evaluation of switching performance with different
inductive loads.
ZHANG et al.: EVALUATION OF SWITCHING PERFORMANCE OF SIC DEVICES IN PWM INVERTER-FED INDUCTION MOTOR DRIVES
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Fig. 14. Test circuits for evaluation of the impact of phase legs and heat sink on the switching performance: (a) 3-IM-1; (b) 3-IM-2; (c) 3-IM-3; and
(d) 3-IM-HS-1.
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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 10, OCTOBER 2015
Fig. 16. Comparison of tsw and E sw among different inductive loads under
different IL and R g : (a) tsw dependence on IL ; (b) tsw dependence on R g ;
(c) E sw dependence on IL ; and (d) E sw dependence on R g .
TABLE I
tsw AND E sw VERSUS IL UNDER DPT WITH V D C OF 600 V AND R G OF 5
I L (A)
t O N (ns)
t O F F (ns)
E s w (J)
5
24
51
135
10
26
32
200
15
29
29
286
20
33
28
398
ZHANG et al.: EVALUATION OF SWITCHING PERFORMANCE OF SIC DEVICES IN PWM INVERTER-FED INDUCTION MOTOR DRIVES
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TABLE II
tsw AND E sw VERSUS R G UNDER DPT WITH V D C OF 600 V AND IL OF 10 A
R G ()
t O N (ns)
t O F F (ns)
E s w (J)
0
17
29
142
5
26
32
200
10
41
38
258
Fig. 18. Impact of different connection structures of inductive loads on switching performance: (a) Turn-on transient; and (b) turn-off transient.
Fig. 17. Impact of parasitics induced by phases B and C on switching performance: (a) Turn-on transient; and (b) turn-off transient.
with varying gate resistances, tsw and Esw with either induction
motor or induction motor plus power cable are increased compared to the test data with DPT load inductor. In addition, the
impact of the induction motor plus power cable on the switching
performance is more serious. All of the experimental data agree
with the theoretical analysis in Section II.
Switching waveforms in Figs. 17 and 18 illustrate the impact
of phases B and C on the switching performance of the lower
switch in phase A. Neither the parasitics induced by phases B
and C nor the different inductive load connection structures due
to the switches ONOFF states have significant effect on the
switching performance, since the switching current and voltage
under different test configurations are almost identical. Similarly, as can be observed in Fig. 19, the impact of the heat sink
on the switching performance is insignificant.
Since the aforementioned test results are based on the pulse
test, we cannot necessarily draw a conclusion for a rotating induction motor until additional tests are done. Fig. 20 shows the
gate signal, line-to-line voltage, and phase current of the three-
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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 10, OCTOBER 2015
Fig. 21. Impact of mechanical state of induction motor on switching performance: (a) Turn-on transient; and (b) turn-off transient.
REFERENCES
Fig. 20. Typical waveforms of three-phase inverter under continuous operating condition.
ZHANG et al.: EVALUATION OF SWITCHING PERFORMANCE OF SIC DEVICES IN PWM INVERTER-FED INDUCTION MOTOR DRIVES
[10] C. Zhen, Characterization and modeling of high-switching-speed behavior of SiC active devices, M.S thesis, Dept. Electr. Eng., Virginia
Polytechnic Inst., State Univ., Blacksburg, VA, USA, 2009.
[11] J. B. Witcher, Methodology for switching characterization of power devices and modules, M.S. thesis, Dept. Electr. Eng., Virginia Polytechnic
Inst., State Univ., Blacksburg, VA, USA, 2003.
[12] C. J. Cass, Y. Wang, R. Burgos, T. P. Chow, F. Wang, and D. Boroyevich,
Evaluation of SiC JFETs for a three-phase current-source rectifier with
high switching frequency, in Proc. IEEE Appl. Power Electron. Conf.
Expo., 2007, pp. 345351.
[13] I. Josifovic, J. Popovic-Gerber, and J. A. Ferreira, Improving SiC JFET
switching behavior under influence of circuit parasitics, IEEE Trans.
Power Electron., vol. 27, no. 8, pp. 38433854, Aug. 2012.
[14] E. Matheson, A. Von Jouanne, and A. Wallace, Evaluation of inverter
and cable losses in adjustable speed drive applications with long motor
leads, in Proc. Int. Conf. Elect. Mach. Drives, May, 1999, pp. 159161.
[15] B. Mirafzal, G. L. Skibinski, R. M. Tallam, D. W. Schlegel, and
R. A. Lukaszewski, Universal induction motor model with low-tohigh frequency-response characteristics, IEEE Trans. Power Electron.,
vol. 43, no. 5, pp. 12331246, Sep. 2007.
[16] Cree CMF20120D Datasheet, Rev A. (2012).[Online]. Available: http://www.cree.com//media/Files/Cree/Power/Data%20Sheets/
CMF20120D.pdf
[17] L. Wang, C. N. Ho, F. Canales, and J. Jatskevich, High-frequency modeling of the long-cable-fed induction motor drive system using TLM approach for predicting overvoltage transients, IEEE Trans. Power Electron., vol. 25, no. 10, pp. 26532664, Oct. 2010.
[18] A. Boglietti and E. Carpaneto, Induction motor high frequency model,
in Proc. IEEE Annu. Meet. Ind. Electron. Soc., Oct. 1999, pp. 15511558.
[19] M. Schinkel, S. Weber, S. Guttowski, W. John, and H. Reichl, Efficient
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Zheyu Zhang (S12) received the B.S. and M.S. degrees in electrical engineering from the Huazhong
University of Science and Technology, Wuhan,
China, in 2008 and 2011, respectively. He is currently
working toward the Ph.D. degree at the University of
Tennessee, Knoxville, TN, USA.
His research interests include wide-bandgap semiconductors and application, active gate driver, power
electronics integration, and reliability.
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Leon M. Tolbert (S88M91SM98F13) received the bachelors, M.S., and Ph.D. degrees in
electrical engineering from the Georgia Institute of
Technology, Atlanta, GA, USA, in 1989, 1991, and
1999, respectively.
He was at Oak Ridge National Laboratory, Oak
Ridge, TN, USA, from 1991 until 1999. He was appointed as an Assistant Professor with the Department
of Electrical and Computer Engineering, the University of Tennessee, Knoxville, TN, in 1999. In 2010,
he was a Visiting Professor at Zhejiang University in
Hangzhou, China. He is currently the Min H. Kao Professor and the Department
Head in electrical engineering and computer science, University of Tennessee.
He is a founding Member for the National Science Foundation/Department of
Energy Research Center, Center for Ultrawide-area Resilient Electric Energy
Transmission Networks. He is also a part-time Senior Research Engineer with
the Power Electronics and Electric Machinery Research Center, Oak Ridge National Laboratory.
Dr. Tolbert is a Registered Professional Engineer in the state of Tennessee.
He received the 2001 IEEE Industry Applications Society Outstanding Young
Member Award, and four prize paper awards from the IEEE Industry Applications Society and IEEE Power Electronics Society. From 2003 to 2006, he
was the Chairman of the Education Activities Committee of the IEEE Power
Electronics Society and an Associate Editor for the IEEE POWER ELECTRONICS
LETTERS. He was an Associate Editor of the IEEE TRANSACTIONS ON POWER
ELECTRONICS from 2007 to 2013. He was elected to serve as a Member-at-Large
to the IEEE Power Electronics Society Advisory Committee for 20102012,
Chair of the PELS Membership Committee from 2011 to 2012, and a Member
of the PELS Nominations Committee from 2012 to 2014. He is presently the
Paper Review Chair for the Industry Power Converter Committee of the IEEE
Industry Applications Society.