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Culture Documents
7/11/05
INCINI-CONE
BURNERS
SERIES IC
Series IC Incini-Cone Burners are plug-in gas oil burners for heating process exhaust streams containing pollutants.
Although designed specifically for fume incinerators, they can be used for other direct-fired air heating applications
where they are suited.
Nine sizes of burners are catalogued, with high fire capacities ranging from 1.36 to 14.8 million Btu/hr.
APPLICATION PARAMETERS
Maximum Process Stream Temperature Into Burner: 1100F
Maximum Process Stream Outlet Temperature: 1650F
Maximum Process Stream P Across Burner: 2-3" wc with stream at nominal operating temp.
Minimum Process Stream P Across Burner: 0.5" wc
Process Stream Flow Turndown: 2 to 1, based on 2" wc maximum drop. Turndown can be extended to 2.45 to 1 if 3"
wc P is taken at high flow.
Process Stream Oxygen content: 13% or more. Burners maximum firing rate may have to be reduced in oxygen
deficient process streams. Check with the Eclipse factory for sizing guidelines.
Maximum Burner Fuel Turndown: 26 to 1, based on burner's nominal maximum input. See Table 1 for minimum
firing rates.
Fuels:
Natural Gas: Select gas jets to provide 30-35" wc drop at high fire.
Other Gases: We have no performance data on other gases - check with factory before quoting.
Maximum Flame Length: Approximately three times the diameter of the burner cone (D , Fig. 4).
C
BURNER SELECTION
Application Data: Enter application data into Table I. Check to make sure none of the process parameters exceed
the limitations in the left-hand column.
Table IApplication Data
Parameter
Limitations
---
---
High Fire
1100 F Max.
---
1650 F Max.
Low Fire
--13% Min.
Burner Sizing
2000
Btu/Hr Required Per SCFM of Process Stream
T2
T1
=1
14
1500
00
13
00
12
00
11
00
10
90
00
1000
T2
50
FS
tre
am
Ou
tle
tT
em
pe
rat
u
re
F
80
0
70
F
0
60 F
0
F
500
0
0
200
400
600
800
1000
Using Figure 1, determine Btu/hr required at minimum process flow conditions. Multiply this figure by the low fire process
stream flow, scfm, you entered in Table I. Compare this figure with the minimum firing rate for the burner and gas gun you
selected from Table II. It should not be lower than the minimum firing rate in Table II. If it is, the gas turndown requirements of the application exceed the capabilities of the Incini-Cone burner.
PROFILE RING SIZING
Best performance and operating economy result from operating with a high fire process stream pressure drop of 2" wc
across the Incini-Cone burner. Minimum (low fire) process stream drop across the burner is 0.5" wc to insure thorough
mixing and incineration of contaminants. This provides 4 to 1 pressure drop turndown (approximately 2 to 1 flow turndown). If higher turndowns are required, the high fire process stream drop can be increased up to 3" wc (approximately
2.45 to 1 flow turndown).
Minimum
Firing Rate
Btu/Hr.
Jet
Drill
Size
Gas Gun
Assembly
Number
760,000
840,000
870,000
970,000
28,150
31,100
32,200
35,950
53
1/16
52
51
100209-01
-02
-03
-04
1,050,000
1,150,000
1,240,000
1,310,000
1,410,000
38,900
42,600
45,950
48,500
52,200
50
49
48
5/64
46
-05
-06
-07
-08
-09
1,450,000
1,590,000
1,700,000
1,880,000
53,500
59,000
63,000
69,500
45
44
43
42
100210-01
-02
-03
-04
1,980,000
2,130,000
2,300,000
73,000
79,000
85,000
41
39
37
-05
-06
-07
2,440,000
2,650,000
2,900,000
94,000
102,000
111,500
36
34
32
100211-01
-02
-03
3,100,000
3,360,000
3,600,000
119,000
129,000
138,500
31
1/8
30
-04
-05
-06
500 IC
#100204
3,980,000
4,250,000
4,650,000
5,000,000
199,000
212,500
232,500
250,000
29
9/64
26
24
100212-01
-02
-03
-04
100220-00
through
100220-37
680 IC
#100206
5,400,000
5,900,000
6,400,000
6,800,000
270,000
295,000
320,000
340,000
21
19
11/64
16
100213-01
-02
-03
-04
100221-00
through
100221-37
900 IC
#100207
7,100,000
7,700,000
8,300,000
9,000,000
355,000
385,000
415,000
450,000
14
12
9
6
100214-01
-02
-03
-04
100222-00
through
100222-37
1480 IC
9,400,000
10,300,000
11,200,000
11,800,000
361,500
396,000
431,000
454,000
4
7/32
1
A
100215-01
-02
-03
-04
12,600,000
13,400,000
14,800,000
484,500
515,000
570,000
C
1/4
G
-05
-06
-07
136 IC
#100200
224 IC
#100202
360 IC
#100203
#100208
Maximum
Firing Rate
Btu/Hr.
Gas jet sizes are selected for a nominal high fire natural gas pressure drop of 35" wc.
Select the smallest gas jet size that provides a high fire input greater than that required
by the application.
All sizes of Incini-Cone burner have 36 gas jets (3 rows of 12) in the gas nozzle.
Spacer
Assembly
Number
100218-00
through
100218-37
100219-00
through
100219-37
100217-00
through
100217-37
100223-00
through
100223-37
Pressure Turndown =
Using the process stream pressure turndown determined in this step, select your high fire and low fire pressure drops
from Figure 2.
Figure 2Process Stream Pressure Drops vs. Process Stream Pressure Turndown
Process Stream Pressure Drop
Across Burner, "wc
3.0
2.5
High Fire Pressure Drop
2.0
1.5
Operating Range
1.0
0.5
Low Fire Pressure Drop
0
1
Next, use the high fire pressure drop to determine the process stream velocity, V, from Figure 3.
13000
12000
e
tur
ra
e
mp
t Te
am
1200 F
1000 F
Inle
800 F
tre
S
ess
10000
600 F
Pro
400 F
300 F
200 F
100 F
8000
70 F
6000
40 F
4000
2000
0
0
.2
.4
.6
.8
1.0
2.0
3.0
Q
V
1.33 x
acfm
ft/min
sq. ft.
sq. ft.
sq. ft.
Calculate the diameter of the profile ring, DA, Figure 4, corresponding to area R.
DA =
4R
12
in.
Compare DA with dimension A from the Figure 4 table. If DA is equal to or larger than A, the burner cone and spacer
assembly may be too large to fit through the combustion chamber wall opening. Special placement of the cone spacerswill be required; contact Eclipses home office.
Figure 4Burner Cone & Profile Ring Dimensions
4" 6"
Profile Ring
Length
Profile
Ring
DA
DC Profile
Cone Ring
Dia. Dia.
"A" Burner
Plug Dia.
Burner
Cone
Spacers
"L"
Spacer
Length
Burner
Catalog
Number
DC
Burner
Cone
O.D., "
B
Area
Covered
Sq. Ft.
H
Total Cone
Hole Area
Sq. Ft.
A
Burner
Plug
Dia., "
136 IC
224 IC
360 IC
10.24
11.80
15.43
0.572
0.759
1.299
0.146
0.366
0.696
15.50
19.50
23.50
500 IC
680 IC
900 IC
1480 IC
16.54
18.89
21.26
24.41
1.492
1.946
2.465
3.250
0.912
1.245
1.638
2.456
23.50
23.50
27.38
31.38
L =
DA DC 1/4
2
Round L to the next lower eighth of an inch and convert it into a two-digit suffix as shown in Table III.
If decimal portion
of L is:
Suffix
No.
Inches
Eighths
.0
.125
.250
.375
.500
.625
.750
.875
to
to
to
to
to
to
to
to
.124"
.249"
.374"
.499"
.624"
.749"
.874"
.999"
Use:
0
1
2
3
4
5
6
7
131 PM
Pilot
Pilot Mixer
Air Pressure
Jet Size
Required, "w.c.*
7/32"
1/4"
9/32"
47
22
12
Litho in U.SA.