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COURSE CONTENTS FOR VARIOUS COURSES

Sl No

0101

0102

0201

0202

0203

0301

Course Name

CNC TURNING
PROGRAMMING,SIMULATION
& OPERATION(Siemens 828
control system)

CNC MILLING
PROGRAMMING,SIMULATION
& OPERATION(Siemens 828
control system)

Desigining & Detailing using


AutoCAD 2015(Mech)

Assemblies and detailing


using Inventor 2015

Part modelling designing &


Detailing using
Unigraphics(Nx8)

ELECTRIC MOTORS &


CONTROLS

Weeks

Course Contents

02

Development in CNC , CNC machining concepts, part


programming concepts using G code and M code
contour programming, process planning , CNC Tooling,
simple part programming on CNC lathe, programming
on stock removal , drilling, threading , sub
programming, canned cycles, verification of CNC
programme by simulation by using SinuTrain 828
Siemens control system. Demo/practicals on CNC
Lathe machine operation.

02

Development in CNC , CNC machining concepts, part


programming concepts using G code and M code
contour programming, process planning , CNC Tooling,
simple part programming on CNC Milling, programming
on stock removal , drilling, threading , sub
programming, canned cycles, verification of CNC
programme by simulation by using SinuTrain 828
Siemens control system. Demo/practicals on CNC
Milling machine operation.

02

Co-ordinate system Introduction to AutoCAD Draw


Commands Modify commands Block commands
Creation of Templates & Layers, Inserting drawing
Dimensioning drawings 3D primitives Sweep, loft
commands & draft editing of 3D drawings Boolean
operations Setting User coordinate System Plotting
& Converting into pdf file.

02

Basics of Inventor 2015 Primitive modelling


Sketching & Constraining commands Part modelling
commands Editing parametric parts Boolean
operations
Making
Assemblies

Automated
Dimensioning Techniques Convert 3D to 2D drawings
& dimensioning techniques.

02

Types of modelling work benches Part Designing


features Associative copy commands Datum
reference elements creation - Boolean operations
Advanced Part modelling features Bottom up/Top
down Assembly Design Drafting work Bench.

02

Classification of Electric Motors- construction, working


principle, starting methods, speed control &
applications of 3phase, 1 phase motors, DC motors,
Servo motor, Stepper motor & Linear motor. Plugging
& Dynamic braking of motors. Industrial control
circuits.
Static
control
of
motors.
Practical: Logic functions in electrical controls. Starter
circuits for 3 phase induction motor, slipring induction
motor, 2 speed induction motor, single phase motors.
Time delay & sequential circuits. Trouble shooting in
motors, control/power circuits & starters. Exercises on
DC motors, servo, stepper & linear motors. Testing of

motors. Motor protection simulation

0302

0303

0401

0402

0403

ELECTRICAL MAINTENANCE
& SAFETY

PROTECTIVE RELAYS &


CIRCUIT BREAKERS

DIGITAL ELECTRONICS &


APPLICATIONS

POWER ELECTRONICS AND


DRIVES

MICROCONTROLLER (8051)
AND APPLICATIONS

02

Purpose & types of Maintenance. Maintenance of


Motors, transformers, starters, switchgears, diesel
generator set, Sub-station, Batteries, AC plant . Power
factor. Energy conservation. Earthing. Electrical
Hazards- shock, burns, fire- causes & prevention.
Electrical safety & First aid. Case studies.
Practical: Measurement of IR value. Identification of
motor terminals. High voltage test. Exercises on motor
starter circuits. Trouble shooting of motors, power &
control circuits. Motor assembling & disassembling.
Synchronization of alternator with mains. Testing of
transformer oil. Demo on Buchholz Relay, protection
of motors & transformers. Measurement of earth
resistance.

02

Introduction to Switch Gear & Protection. Protection


scheme in Generation, Transmission & Distribution
systems. Types of circuit breakers- construction,
operation & maintenance. Types of Protective relays.
&
tripping
characteristics.
Current,
voltage,
frequency, negative sequence, earth fault &
differential protections. Buchholz Relay. Current &
Potential
transformers.
Practical: Circuit breakers (ACB, VCB)- Operation,
fault
simulation
&
maintenance.
Protective
Relays(Electro-mechanical, Solid state & Numerical) setting, programming, fault simulation & resetting.
Protection simulation study of motors, generators &
transformers. Testing of CT & PT.

02

Number systems, gates, Boolean Algebra, Adders,


Subtractors, comparators, parity generator and
checker, multiplexer, de multiplexer, Decoder,
Encoder, Flip Flops, Registers, Counters, Memories,
Analog to Digital conversion, Digital to analog
conversion.

02

Rectifiers, SCR, DIAC, TRIAC, UJT, IGBT, Phase angle


control using SCR, AC voltage controllers, DC voltage
controllers, Inverters, Pulse Width Modulation, UPS,
SMPS, AC Drives, Dc drives, Choppers, Thyristor
commutation, Logic Gates, Flip Flops, Registers and
counters, Microcontroller based motor control.AC
drives and DC drives.

02

Introduction to embedded systems,8051 Architecture,


Addressing modes, Register addressing, Immediate
Addressing, Immediate Addressing, Direct Addressing,
In direct Addressing, Indexed Addressing, Groups of
Instructions, data transfer, Arithmetic and logical
instructions, branching instructions, BIT logical
instructions, Programmable Peripheral interface 8255,interfacing/Applications,
Logic
controller
interface, traffic lights interface, Relay output

interface, Elevator interface, stepper motor interface,


DC motor interface,12 bit ADC interface, Dual DAC
interface, Temperature transducer interface.

0404

0405

0501

0502

0503

PROGRAMMABLE LOGIC
CONTROLLERS (Allen
Bradley) AND
APPLICATIONS

PIC MICRO CONTROLLER


(16F87X SERIES) AND
APPLICATIONS

PNEUMATIC CONTROLS
WITH ACTUATORS

ELECTRO PNEUMATIC
CONTROL WITH
ACTUATORS

ELECTRO PNEUMATIC
CONTROLS USING PLC
SIEMENS SIMATIC S7 - 300

02

02

01

01

02

PLC hardware and software aspects, Allen Bradley


compact logix configuration, Programming using RS
Logix 5000,developing ladder diagrams using different
instructions like timers, counters, add, compare,
equal to, greater than ,etc., Panel view, variable
frequency drives, Interfacing real time application
trainers to PLC like water level control, traffic lights
control, material handling system, bottle filling system
etc.,
Introduction to embedded systems. Study of PIC
16F87X series of microcontrollers. Architecture,
Addressing
modes,
Instruction
set,
Memory
organisation. Assembly language programming. PIC C
programming.
Interfacing
applications:
LCD,USART,ADS,Buzzer,relay,Caprure,compare,PWM,I2
C SPI, key pad, stepper motor, DC motor.
Pneumatic Controls: Industrial Power systems,
pneumatic systems, Compressed air generation and
distribution,
FRL
unit,
pneumatic
actuators,
Directional control valves, Check Valves, roller Valves,
Symbols, Flow Control Valves, Logic Valves, time delay
Valves, Pressure sequence valve, pneumatic counters,
Development of typical pneumatic circuits and
synchronization of multi cylinders and software
simulation of pneumatic circuits.
Overview of pneumatic systems, single solenoid,
double solenoid valves, electrical control components
PBs, Relays, limit switches, proximity sensors,
pressure
switches,
timers,
counters,
etc.,
Development of typical electro pneumatic circuits
and synchronization of multi cylinders and software
simulation of electro pneumatics.
Familiarization with electro pneumatic input and out
devices, PBs, Relays and Proximity Sensors,
Development of electro pneumatic relay circuits and
practical, SIEMENS S7 300 PLC Hardware and
Software aspects, simple programming instructions
STEP 7 and programming, timers, counters and
memory instructions and programming, control of
single actuator and multiple actuators systems
using PLC. Programming, Control of single actuators
and multi actuator systems using PLC programming
techniques.

0504

0505

0506

0601

0602

ADVANCES ELECTROPNEUMATIC CONTROLS


USING PLC SIEMENS
SIMATIC(S7 - 300) & HMI

INDUSTRIAL HYDRAULIC
CONTROLS

ELECTRO HYDRAULIC
CONTROLS

ANALYSIS & IMPROVEMENT


USING QUALITY CONTROL
CIRCLES (QCC)

TQM FOR CUSTOMER


RELATIONSHIP & BUSINESS
IMPROVEMENT

0603

ISO 9001: 2015


STANDARDS FOR QUALITY
ASSURANCE

0604

6 SIGMA FOR PROCESS


CONTROL &
IMPROVEMENT

02

Concept of solenoid valves, proximity sensors, PLCHardwiring and configuration (s7 - 300), concept of
writing programs using ladder diagram, timers,
counters, multi cylinders, Writing the programs and
implementation with both analog and digital outputs
using advances trainer kit(Electronic Veneta Italy
make, Automation with HMI and Program).

01

Introduction including health & safety. Basics of


Hydraulic controls, Symbols used in Hydraulic controls
in Hydraulic cylinders, Pumps & Motors types,
construction, operation, & selection, Directional
Control Valves Types, operation and their
applications Pressure Control Valves Types, operation
and their application, Flow Control Valves Types
operation and their applications, Discussion & open
loop
circuits,
Hydraulic
Fluid

Functions,
characteristics, requirements, additives, types,
selection criteria. Contamination & its control,
Maintenance of hydraulic system.

01

Basics & Introduction to Electro Hydraulic controls,


Symbols used in Electro Hydraulic Controls Relays & its
contacts, Proximity Sensors Timers & Counters, Design
of different circuits maintenance of Electro Hydraulic
Control systems.

01

Quality Control Circles Concept


Problem
Identification, Analysis, Solving methods Application
of 7QC tools Check Sheets, Pareto Diagram
Histogram, Brainstorming & Ishikawa Diagram Root
cause Analysis, Why why Analysis Kaizen
Concepts, Stratification Scatter Diagram, Control
Charts Examples of all Tools Exercises on usage of 7
QC tools & case studies on Quality Control Circles.

01

Introduction to Quality and System requirement for


Total Quality, Total employee involvement, Team
work, Problem solving Techniques, PDCA Cycle
Demings 14 points, 7QC tools, Waste Elimination
process, Just-in-Time concepts, House keeping (5S),
POKA-YOKE, KAIZEN, SMED and 6 Sigma Concepts,
Customer Relationship Management Case studies &
videos on Just-in-Time concepts, 5S, POKA-YOKE,
KAIZEN, SMED Concepts.

01

Quality Concepts, Evolution of Quality Standards,


Introduction to ISO 9000, Quality Management
Principles,
Process
Approach,
ISO

9001
Requirements, Preparation of various documentation,
Corrective action & Preventive action, Certification
Process, Quality Audits, Internal Audits, Exercise

01

Introduction to Quality Measure of central tendency


and Dispersion Normal Distribution Statistical
Quality Control Concepts Process Capability Ratios
Out of Control & In-control processes, Six Sigma
concept Evolution, Six Sigma Deployment, Selecting

Problems, DMAIC Techniques, Problem solving &


Optimization case studies of Six Sigma problems,
Exercises on central Tendency & dispersion measures,
Process Capability study, case studies on six sigma
problems.

0605

0701

0702

BUSINESS PERFORMANCE
EVALUATION USING
QUALITY CONTROL &
MANAGEMENT

ENGINEERING METROLOGY
& ITS APPLICATION
FOR QUALITY
INSPECTORS

CALIBRATION OF VERNIER
INSTRUMENTS &
LIMIT GAUGES

0801

SUPERVISORY DEVELOPENT
PROGRAMME

0802

PROJECT MANAGEMENT
PMP CERTIFICATION
AND TRAINING

0803

0901

PRODUCTION PLANNING &


CONTROL

MACHINE TOOL
MAINTENANCE

02

Quality Control V/s Quality Assurance, Business cycle,


Market Need Analysis, Introduction to statistics, SQC
Techniques for variability reduction, use of Control
charts, Process Capability study & performance
Analysis, QCC & 7 QC Tools, Quality Management types
ISO 9000, TQM and 6 Sigma Concepts, Vendor
Development and Rating. Examples of current Market
need, Exercises on control charts, Process Capability
study, Case studies & videos on Quality Management
Concepts.

02

Introduction to Inspection and Quality Control, Limits,


Fits,
Tolerances
and
limit
gauges,
Linear
Measurements, Optical Measuring Instruments, Angular
measurements, Thread measurements, Calibration
Techniques, Error in Measurement process, Statistical
process control techniques, Metrology Lab Practice for
understanding, handling & usage of Various
Instruments listed in above categories.

01

Introduction to Calibration, Errors in Measuring


Process, Calibration of Equipment. Calibration of
Instruments Vernier Caliper, Micrometer, Dial gauge
and Calibration of Limit Gauges plug gauge, Feeler
gauge, Preparation of History Card, frequency for
Calibration, Uncertainty and Traceability, Laboratory
practice for Calibration.

02

Time
Management
:
Productivity;
Planning;
Motivation; Leadership Controlling of work Decision
Making and Problem Solving Industrial Legislation
Group Behaviour; Performance appraisal; Discipline &
Morale

02

Role of Project Manager, Project Quality, Project


Scope Project schedule, Project Budget, Project
procurement Project Integration Management, Hands
on Using Microsoft Project management software.

01

Functions of PPC, Planning Process; planning


techniques, Type of Production; Forecasting; bill of
materials, Material requirement Planning, Material
Management, ABC Analysis; Economic Order Quality
Plant Layout, Material Handling.

03

Introduction to maintenance including health & safety.


Types of maintenance Preventive and Breakdown
Maintenance management TPM, 5s & Kaizen
concepts, Bearing, Lubrication and lubricants, use of
maintenance equipment, Maintenance of Hydraulic &
Pneumatic Control system, Electrical control
elements, power and control circuits, DOL starter, stat

delta starter, Maintenance, Reconditioning of machine


tools Testing of Machine tools, Corrosion and its
controls Installation and commissioning, Welding
types application.

0902

1001

1101

1102

1103

1104

1105

1106

COMPRESSOR
MAINTENANCE

DESIGN AND
MANUFACTURING OF
JIGS & FIXTURES

WELDING TECHNOLOGY
FOR SUPERVISORS &
ENGINEERS

WELDING INSPECTION

MIG/MAG WELDING

TIG WELDING

TIG & MIG/MAG WELDING

NON DESTRUCTIVE TESTING

01

Introduction to compressor including safety Types,


construction, working principles, operation and their
application (Reciprocating, Centrifugal, Screw, Vane,
Blower & Scroll. Working principles and their
application), Selection of compressor, Defect analysis
and remedies.

03

Introduction to Jigs & Fixtures including safety,


Locating Principles and locaters, Clamping principles
and clamps, Drill jigs & Bushes Limits, Fits &
Tolerances, Manufacturing concepts-Drilling, Turning,
Milling & Grinding operations, Design concept of Jigs &
Fixtures, Materials used for Jigs & Fixtures, Turning
fixtures, Milling fixtures.

02

Welding Terminology, SMAW/GMAW/GTAW/SAW/RW


process application and features. Welding power
sources and classifications, welding consumables,
Welding safety and symbols, Welding Metallurgy,
Welding defects causes and remedy, dimensional
Inspection and NDT techniques. Demonstration &
practice on SMAW/GMAW/GTAW/SAW/RW process
and NDT techniques.

01

Introduction to welding, safety in welding, Welding


symbols Welding defects causes and remedy,
Dimensional Inspection. Features and advantages of 4
basic NDT methods. Dye penetrant and magnetic
particle testing techniques demonstration &
practice. Practice on weld measurement gauges.

02

Process features, Power sources, Wire feed systems,


Selection of welding parameters, Welding wire and
specification, Shielding gases and its significance,
welding defects, welding safety. Hands on practice
of different joints on MS & SS metals.

01

Process features, Power sources, welding torch and its


parts, Selection of welding parameters, Filler rods and
specification, Shielding gases and its significance,
welding defects, welding safety. Hands on practice of
different joints on MS, Aluminum & SS metals.

02

Process features, Power sources, Wire feed systems


welding torch and its parts, Selection of welding
parameters, Welding wire & filler rod and
specification, Shielding gases and its significance,
welding safety. Hands on practice of different joints
on MS & SS metals.

01

Introduction to welding, safety in welding, Welding


symbols Welding defects causes and remedy,
Dimensional Inspection and features & advantages of
four basic NDT methods. DPT, MPT & UT testing

techniques demonstration & practice. Radiographic


film interpretation. Practice on weld measurement
gauges.

1107

ROBOT
WELDING(PROGRAM
MING & OPERATION)

1108

NDT(LIQUID PENETRANT &


MAGNETIC PARTICLE
TESTING)

1109

NDT(ULTRASONIC TESTING
& RADIOGRAPHIC
FILM
INTERPRETATION)

1110

1201

1202

1203

1204

MAINTENANCE WELDING
METHOD

BASIC PHOTOGRAPHY

DIGITAL PHOTOGRAPHY

PHOTO EDITING WITH


PHOTOSHOP

VIDEO SHOOTING &


EDITING

01

Advantages and applications of robot welding,


Identification and moving of welding robot. Types of
coordinate systems, Mastering and calibration, welding
programming,
Modifications
of
program.
Demonstration and practice on KUKA MIG/MAG
welding robot integrated with Fronius power source.

01

Introduction to welding, safety in welding, Welding


symbols Welding defects causes and remedy. Features
& advantages of four basic NDT methods. DPT, MPT
testing techniques demonstration & practice.

01

Introduction to welding, safety in welding, Welding


symbols Welding defects causes and remedy. Features
& advantages of four basic NDT methods. Ultrasonic
testing techniques demonstration & practice.
Radiographic film interpretation.

01

Difference
between
production
welding
&
maintenance welding. Maintenance welding methods.
Metal & its properties. Electrodes used for
maintenance welding. Purpose of pre heating & post
heating. Powder spraying process. Hands on practice
on maintenance welding.

01

Eye of the Photographer, Cameras, Lenses and Filters,


How to Use Your Camera, Developing Your Visual
Signature, Natural and Available Light. Artificial Light
Continuous, Artificial Light Flash.

01

The Eye of the Digital Photographer, Choosing a Digital


Camera, Using a Digital Camera, Digital Image
Capture, Digital Imaging Systems, Color, Lighting,
Choosing a Scanner, Using a Scanner. From Image
Capture to Image Editing, Photoshop Installation.

01

Use basic selection tools and edge refinement to


isolate and edit parts of an image. Manipulate layers
through ordering, positioning, scaling, rotation, and
adjustments.
Create
composite
images
that
demonstrate advanced selection and layering
techniques. Create adjustment layers for editable,
non destructive changes to image coloration and
exposure.

02

Understand the entire video process pre-production,


production and post-production essentials, Lights,
Camera, Action Learn audio and lighting for video,
Edit and produce final cut Learn editing techniques,
color correction, sound.