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EPC FOR CONSTRUCTION OF KHASAB NEW POWER STATION

IN MUSANDAM GOVERNORATE

2.2- OTHER WORKS

a) All the first fill consumables such as water, flushing oil, Lube oil (same as
used by the Client in Khasab Old Power Stations, radiators
water
D.G. Sets and
during reliability till handing over of plant shall be supplied by the Contractor.
b) Fuel oil required for testing, pre-commissioning, commissioning till handing
over of plant shall be supplied by the Client.
c) The Contractor shall inform the Client by his requirement for the Fuel oil ONE
WEEK before starting pre-commissioning tests.

2.3-MAIN DIESEL OIL STORAGE TANKS SPECIFICATIONS.

This section of the specification describes the technical requirements for Main Diesel Oil
Storage Tank which includes but not limited to Design, Engineering, Manufacture,
Erection, Inspection and Testing of Diesel Oil Fixed Conical Roof Vertical Storage
Tanks.
i-Specification of the Tank:
a. Construction Code
b. Type of Tank
c. Storage Fluid
d. Storage Capacity
e. Gross Capacity
f.
g.
h.
i.

:
:
:
:
:

BS EN 14015: 2004
Fixed Conical Roof
Diesel
1000 Cubic Meters
Shall be at least 10% more than the
Storage Capacity.
Quantity Required
:
04 No.
Dimensions
:
To be Designed (Vendor / Contractor
to propose)
Inside Diameter & Height
:
To be Designed (Vendor / Contractor
to propose)
Note: Vendor / Contractor can propose any suitable size combination

ii-Material of Construction:
a. Shell / Bottom / Roof Plates :
b. Roof Structure / Other Structures :
c. Nozzle
:
d. Nozzle Flanges
:
e. Man ways
:
iii-Design Parameter:
a. Specific Gravity
b. Design Temperature
c. Maximum Pressure (+ve)
d. Vacuum Pressure (-ve)
e. Roof Slope

EN10025 S275JR / A36 / SS400 / Eq

EN10025 S275JR / A36 / SS400 / Eq
SA106 Gr.B
A105 150 psi ANSI B16.5
EN10025 S275JR / A36 / SS400 / Eq

: 0.82 to 0.95 (1.0 For water testing)

: Max 82 C / Min 5 C
: 20 mbar
: 6 mbar
1:5

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EPC FOR CONSTRUCTION OF KHASAB NEW POWER STATION
IN MUSANDAM GOVERNORATE

iv-Shell, Bottom & Roof Plate Thickness:

S.No
1
2
3

Description
Shell Course
Bottom Plate
Roof Plate

Corrosion Allowance
1.5mm
1.5mm
0 mm

v-Nozzle including fittings mentioned below

S.No
1
2
3
4
5
6
7
8
9
10
11
12

Thickness
To be designed
To be designed
To be designed

Service rating 150psi ANSI SO RF

Description
Inlet with dip pipe
Outlet with dip pipe
Spare with blind flange at the level of
inlet with dip pipe
Spare with blind flange at the level of
outlet with dip pipe
Product drain
Water drain
Overflow pipe ( Tenderer to specify)
Flame arrestor with breather & Hood
Level gauge collection nozzle
Gauge Hatch
Level switch
Vendor has to consider Maximum of
2Nos more optional nozzles, which may
be introduced at the design stage by the
client

Location
Shell
Shell
Shell

Size

Qty Nos
1
1
1

Shell

Shell
Shell

1
1
1
1
2
1
2

Roof
Shell
Roof
Shell

vi-Manholes:
S.No
1
2

Description
Manhole
Manhole

Location
Shell
Roof

Size

Qty Nos
2
2

vii-Other accessories on Tank:

a.
b.
c.
d.
e.

Handrails around the roof

Handrail to the centre of the roof
Spiral type stair case with handrail
Anchor bolts
Client Logo emblem to be painted on the tank
drawing for approval.
viii-Surface Preparation:

vendor to submit the

a. External: Grit blast to SA 2.5

b. Internal : Grit blast to SA 2.5 (For floor and 1 Meter shell height from
floor)

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EPC FOR CONSTRUCTION OF KHASAB NEW POWER STATION
IN MUSANDAM GOVERNORATE

ix-Painting:
a. External:
i. One coat of Epoxy primer to DFT 75 Micron
ii. One intermediate coat of High Build Epoxy to DFT
150 Micron
iii. Final Coat of Polyurethane top coat to 75 Micron
Total DFT to 300 Micron
b. Internal:
i. Tank Floor and one (1) Meter shell height from the
floor as per above specification (external)
c. Underside of bottom Plate:
i. Three coats of Coal Tar Epoxy to 375 Micron
x- Inspection and Testing:
a. Inspection and documentation :Conforming to BS EN 14015: 2004
b. NDT:
i. NDT shall be carried out by specialized contractors.
ii. Radiographic testing for shell plate welding 10%
iii. MPI for shell plate welding 10%
iv. Vacuum box test for bottom plate welding 100%
v. Water fill testing
Tank Testing : By water fill testing (Water required for testing the Tank shall be
supplied by the Contractor at his own cost).
xi- level Indicator /Switch
The Main Fuel Storage Tank shall be equipped with level switch/ indicator approved by
the client, the same shall be connected to remote panel in the Control room to read the tank
level. Hi & Lo alarm shall be installed

2.4- ELECTRIC OVERHEAD CRANE (EOTC) (20 TON) SPECS.

i.

Scope:

The Contractor shall provide Double Girder electric overhead travelling of 20,000 kg SWL
capacity. Provision should be made for fixing of the crane rails, end stops, down shop
conductors and supports, isolator, power collectors, cabling and all associated works. There
should be a full length maintenance platform running on one side of the crane from which
access to all parts of the crane should be possible. There should also be a minimum of two
access ladders with platforms provided at suitable locations.
ii.

General design:

The cranes shall conform to the requirements specified in BS: 466 or equivalent and
include hoist overload testing at works and complete crane overload testing at site at 1.25
times the SWL. All motors shall be two speed squirrel cage induction motors. Winding
insulation shall be class F. Gravity lowering of loads will not be acceptable but hoists shall

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